Automatic rotor winding equipment

Abstract

The utility model relates to automatic rotor winding equipment, which is characterized by comprising a base, a winding component mounted on the base, a support fixedly connected to the front of the base, an electric slide rail fixedly connected to the support and used for feeding a rotor into the winding component, and a moving frame fixedly connected to a moving part of the electric slide rail. The front side of the moving frame is fixedly connected with a first motor, the rear side of the moving frame is rotatably connected with a placing block, an output shaft of the first motor is fixedly connected with the placing block through a coupling, bayonets for fixing a rotor are symmetrically formed in the placing block up and down, the front part of the bracket is fixedly connected with a controller, and the controller is electrically connected with the first motor; the automatic feeding and winding device has the advantages that the to-be-processed rotor is clamped to the bayonet at the lower part of the placing block, and the electric sliding rail and the first motor are matched for feeding, so that the circulation of automatic feeding and winding operation is realized, the time consumption of manual feeding is greatly reduced, and the production efficiency is greatly improved.

Description

TECHNICAL FIELD

[0001] The utility model relates to industrial production field especially rotor automatic winding equipment. BACKGROUND

[0002] In modern industrial production field, motor, turbine, pump and other rotary machinery are widely used in various industries, and are the key equipment for realizing power transmission and mechanical operation. The performance and quality of the rotor as the core rotating part of these rotary machinery directly affect the operation efficiency and stability of the whole equipment. For example, the motor rotor is usually composed of a core with a coil, a slip ring, a fan blade and other components, and plays an indispensable role in the operation of the motor.

[0003] At present, the winding production link of the rotor still relies on manual feeding. This traditional feeding method has obvious disadvantages in actual operation. The operator needs to place the materials one by one, and the process is complicated and time-consuming, which seriously affects the production efficiency and cannot meet the modern production demand of large scale and high efficiency, and it is difficult to realize automatic continuous production. UTILITY MODEL CONTENTS

[0004] The utility model solves the technical problem that an efficient rotor automatic winding equipment is provided.

[0005] The utility model provides a rotor automatic winding equipment, which adopts the technical scheme that the rotor automatic winding equipment comprises a base, a winding assembly, a support, an electric sliding rail, a moving frame, a first motor, a controller and a placing block, the winding assembly is installed on the base, the support is fixedly connected to the front part of the base, the electric sliding rail for feeding the rotor into the winding assembly is fixedly connected to the support, the moving part of the electric sliding rail is fixedly connected with the moving frame, the front side of the moving frame is fixedly connected with the first motor, the rear side of the moving frame is rotationally connected with the placing block, the output shaft of the first motor is fixedly connected with the placing block through a shaft coupling, the clamps for fixing the rotor are symmetrically arranged on the placing block, the controller is fixedly connected to the front part of the support, and the controller is electrically connected with the first motor.

[0006] Further, the utility model also comprises a mounting frame, a bidirectional screw rod, a second motor and a clamping plate, the upper part and the lower part of the placing block are fixedly connected with the mounting frame, the bidirectional screw rod is rotationally connected to the mounting frame, the clamping plate for preventing the rotor from falling off is symmetrically screw-connected to the bidirectional screw rod, and the second motor for driving the bidirectional screw rod to rotate is fixedly connected to the right side surface of the placing block.

[0007] Further, the utility model also comprises a protective pad, the protective pad is sleeved on the bidirectional screw rod of the upper part and the lower part, and the two ends of the protective pad are fixedly connected to the clamping plate.

[0008] Further, the utility model also comprises a rubber pad, and the rubber pad for protecting the rotor is fixedly connected to the inner wall of the clamp.

[0009] Furthermore, it also includes a lighting fixture, with a lighting fixture fixedly connected to the top of the base for providing operating illumination.

[0010] Furthermore, it also includes a placement rack, with a placement rack for placing the rotor to be processed fixedly connected to the front side of the machine base.

[0011] Furthermore, it also includes a telescopic pad, which is fixedly connected to the electric slide rail to prevent debris from entering its track.

[0012] Furthermore, it also includes foam pads, with foam pads fixedly connected to the clamps for further protection of the rotor.

[0013] Compared with the prior art, the advantages of this utility model are: 1. By attaching the rotor to be processed to the lower slot of the placement block, and using an electric slide rail in conjunction with the first motor for feeding, automatic feeding and winding operations are carried out in a cycle, which greatly reduces the time consumption of manual feeding and significantly improves production efficiency.

[0014] 2. By driving the bidirectional lead screw with the second motor, the high-precision rotation of the bidirectional lead screw can be achieved, thereby driving the clamping plate to move smoothly and clamp the rotor tightly and evenly. This can effectively prevent the rotor from shifting or shaking during the winding process, ensuring the uniformity and accuracy of the winding and improving the winding quality.

[0015] 3. The telescopic pads on the electric slide rails effectively prevent debris from entering the rails, ensuring stable operation of the electric slide rails, reducing equipment failure rate, extending equipment service life, reducing equipment maintenance costs, and ensuring the continuity and stability of the production process. Attached Figure Description

[0016] The present invention will be further described in detail below with reference to the accompanying drawings and preferred embodiments. However, those skilled in the art will understand that these drawings are drawn only for the purpose of explaining the preferred embodiments and therefore should not be construed as limiting the scope of the present invention. Furthermore, unless specifically indicated, the drawings are only schematic representations of the composition or structure of the described objects and may contain exaggerated depictions, and the drawings are not necessarily drawn to scale.

[0017] Figure 1 This is a three-dimensional structural diagram of the present invention.

[0018] Figure 2 This is a three-dimensional structural diagram of the mobile frame, the first motor, and the controller of this utility model.

[0019] Figure 3 This is a three-dimensional structural diagram of the bracket, placement block, and electric slide rail of this utility model.

[0020] Figure 4 This is a three-dimensional structural diagram of the mounting bracket, the bidirectional lead screw, and the second motor of this utility model.

[0021] Figure 5 This is a three-dimensional structural diagram of the clamping plate, rubber pad, and foam pad of this utility model.

[0022] In the diagram: 1: base, 101: winding assembly, 2: bracket, 3: electric slide rail, 4: moving frame, 5: first motor, 51: controller, 6: placement block, 7: bayonet, 8: mounting frame, 9: bidirectional lead screw, 10: second motor, 11: clamping plate, 12: protective pad, 13: rubber pad, 14: lighting lamp, 15: placement frame, 16: telescopic pad, 17: foam pad. Detailed Implementation

[0023] The preferred embodiments of the present invention will now be described in detail with reference to the accompanying drawings. Those skilled in the art will appreciate that these descriptions are merely descriptive and exemplary and should not be construed as limiting the scope of protection of the present invention.

[0024] It should be noted that similar labels in the following figures indicate similar items; therefore, once an item is defined in one figure, it may not be further defined and explained in subsequent figures.

[0025] This embodiment mainly describes the structure of the winding device, as follows:

[0026] Automatic rotor winding equipment, such as Figures 1-5As shown, the device includes a base 1, a winding assembly 101, a bracket 2, an electric slide rail 3, a moving frame 4, a first motor 5, a controller 51, and a placement block 6. The winding assembly 101 is mounted on the base 1. The bracket 2 is fixedly connected to the front of the base 1. The electric slide rail 3, used to feed the rotor into the winding assembly 101, is fixedly connected to the bracket 2. The moving frame 4 is fixedly connected to the moving part of the electric slide rail 3. The first motor 5 is fixedly connected to the front of the moving frame 4, and the placement block is rotatably connected to the rear of the moving frame 4. 6. The output shaft of the first motor 5 is fixedly connected to the placement block 6 via a coupling. The placement block 6 is symmetrically provided with bayonets 7 for fixing the rotor. The controller 51 is fixedly connected to the front of the bracket 2. The controller 51 is electrically connected to the first motor 5. The bracket also includes a mounting frame 8, a bidirectional lead screw 9, a second motor 10, and a clamping plate 11. The mounting frame 8 is fixedly connected to both the upper and lower parts of the placement block 6. The bidirectional lead screw 9 is rotatably connected to both mounting frames 8. The bidirectional lead screw 9 is symmetrically threaded with anti-rotation devices. The clamping plate 11 prevents the rotor from falling. The right side of the placement block 6 is fixedly connected to the second motor 10 that drives the bidirectional lead screw 9 to rotate. It also includes a protective pad 12, which is fitted onto both the upper and lower parts of the bidirectional lead screw 9. Both ends of the protective pad 12 are fixedly connected to the clamping plate 11. The protective pad 12 is made of rubber with certain wear resistance and corrosion resistance. It also includes a rubber pad 13, which is fixedly connected to the inner wall of the bayonet 7 to protect the rotor. The rubber pad 13 is made of highly elastic and sealing silicone. The machine base 1 is made of rubber and includes a lighting lamp 14. The lighting lamp 14 for providing operating lighting is fixedly connected to the top of the machine base 1. The machine base 1 also includes a placement rack 15 for placing the rotor to be processed, which is fixedly connected to the front side of the machine base 1. The placement rack 15 is made of aluminum alloy. The machine base 1 also includes a telescopic pad 16, which is fixedly connected to the electric slide rail 3 to prevent debris from entering its track. The telescopic pad 16 is made of polyurethane. The machine base 1 also includes a foam pad 17, which is fixedly connected to the clamping plate 11 to further protect the rotor.

[0027] The rotors to be processed are neatly placed on the placement rack 15 on the front side of the machine base 1. Check that the lighting lamp 14 on the top of the machine base 1 is working properly to provide sufficient illumination for subsequent operations. Simultaneously, confirm that the telescopic pad 16 on the electric slide rail 3, which prevents debris from entering the rail, is intact to avoid affecting the normal operation of the electric slide rail 3 due to debris. Turn on the equipment power, and the controller 51 is powered on and started. The operator inserts the first rotor into the slot 7 at the bottom of the placement block 6. At this time, the bidirectional wire on the mounting bracket 8... Driven by the second motor 10, rod 9 rotates, causing the clamping plate 11 to clamp and fix the rotor. The protective pad 12 and the foam pad 17 can effectively prevent the rotor from being damaged during the fixing process. In addition, the rubber pad 13 on the inner wall of the bayonet 7 can further protect the rotor from being scratched. Under the control of the controller 51, the electric slide rail 3 starts to work, driving the moving frame 4 to move backward, sending the placement block 6 and the rotor fixed in the upper bayonet 7 to the winding assembly 101. When it reaches the designated position, the first Motor 5 starts and drives the placement block 6 to rotate 180° via the coupling, moving the rotor at the lower jaw 7 to the upper jaw 7 position. This rotor is now within the working range of the winding assembly 101, ready for winding. The winding assembly 101 begins operation, winding the rotor located at the upper jaw 7 of the placement block 6. During winding, the operator attaches the next rotor to be wound to the lower jaw 7 of the placement block 6, and again passes it through the bidirectional lead screw 9, the clamping plate 11, and the protective... After the pad 12 and the foam pad 17 are fixed, and the winding assembly 101 completes the winding of one rotor, the electric slide rail 3 starts again, moving the placement block 6 and the wound rotor away from the winding assembly 101. At the same time, the lower bayonet 7 sends the new rotor to be wound to the winding position. Then, the first motor 5 drives the placement block 6 to rotate 180° again, so that the new rotor to be wound enters the winding position. The winding assembly 101 starts a new round of winding operation. This cycle is repeated to realize the continuous automatic winding of the rotor.

[0028] In the description of this utility model, it should be noted that the terms "upper", "lower", "front", "rear", "inner", "outer", etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings, or the orientation or positional relationship that the utility model product is usually placed in during use. They are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model.

[0029] The automatic rotor winding device provided by this utility model has been described in detail above. Specific examples have been used to illustrate the principle and implementation of this utility model. The descriptions of the embodiments above are only for the purpose of helping to understand this utility model and its core ideas. It should be noted that those skilled in the art can make several improvements and modifications to this utility model without departing from its principle, and these improvements and modifications also fall within the protection scope of the claims of this utility model.

Claims

1. An automatic rotor winding device, characterized in that, The device includes a base (1), a winding assembly (101), a bracket (2), an electric slide rail (3), a moving frame (4), a first motor (5), a controller (51), and a placement block (6). The winding assembly (101) is mounted on the base (1). The bracket (2) is fixedly connected to the front of the base (1). The electric slide rail (3) for feeding the rotor into the winding assembly (101) is fixedly connected to the bracket (2). The moving part of the electric slide rail (3) is fixedly connected to the moving frame (4). The first motor (5) is fixedly connected to the front side of the moving frame (4). The placement block (6) is rotatably connected to the rear side of the moving frame (4). The output shaft of the first motor (5) is fixedly connected to the placement block (6) through a coupling. The placement block (6) is symmetrically provided with slots (7) for fixing the rotor. The controller (51) is fixedly connected to the front of the bracket (2). The controller (51) is electrically connected to the first motor (5).

2. The automatic rotor winding device according to claim 1, characterized in that, It also includes a mounting bracket (8), a bidirectional lead screw (9), a second motor (10), and a clamping plate (11). The upper and lower parts of the placement block (6) are fixedly connected to the mounting bracket (8), and the two mounting brackets (8) are rotatably connected to the bidirectional lead screw (9). The bidirectional lead screw (9) is symmetrically threaded with a clamping plate (11) to prevent the rotor from moving and falling. The right side of the placement block (6) is fixedly connected to the second motor (10) that drives the bidirectional lead screw (9) to rotate.

3. The automatic rotor winding device according to claim 2, characterized in that, It also includes a protective pad (12), with a protective pad (12) fitted on both the upper and lower bidirectional lead screws (9), and both ends of the protective pad (12) are fixedly connected to the clamp (11).

4. The automatic rotor winding device according to claim 3, characterized in that, It also includes rubber pads (13), and the inner wall of the bayonet (7) is fixedly connected with rubber pads (13) for protecting the rotor.

5. The automatic rotor winding device according to claim 4, characterized in that, It also includes a lighting lamp (14), which is fixedly connected to the top of the base (1) for providing operating lighting.

6. The automatic rotor winding device according to claim 5, characterized in that, It also includes a placement rack (15), which is fixedly connected to the front side of the machine base (1) for placing the rotor to be processed.

7. The automatic rotor winding device according to claim 6, characterized in that, It also includes a telescopic pad (16), which is fixedly connected to the electric slide rail (3) to prevent debris from entering its track.

8. The automatic rotor winding device according to claim 7, characterized in that, It also includes foam pads (17), and foam pads (17) are fixedly connected to the clamps (11) for further protection of the rotor.

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