Welding-free photovoltaic panel wiring device

By combining a weld-free design with a movable base, extrusion column, and electrode column, the problem of inconvenient cable positioning and disassembly in photovoltaic panel wiring devices is solved, enabling rapid connection and stable installation, and improving maintenance convenience.

CN223872254UActive Publication Date: 2026-02-03HUBEI HANHUI ENERGY TECHNOLOGY CO LTD
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Patent Information

Application Number
CN202520075321.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-01-14
Publication Date
2026-02-03
Estimated Expiration
2035-01-14

AI Technical Summary

Technical Problem

Existing photovoltaic panel wiring devices, installed using a welding method, are difficult to disassemble, repair, or replace the solar controller, and one end of the cable cannot be effectively limited and fixed, resulting in inconvenience in use.

Method used

The design adopts a solderless approach, using a combination of movable seat, extrusion column and electrode column to achieve rapid and limited installation and removal of the cable. The cable is limited and fixed by the limit frame and extrusion column, and the cable and electrode column can be detachably connected by the tension mechanism and support spring.

Benefits of technology

It enables quick connection and disconnection of cables and electrode posts, avoids loosening of the limit bracket, improves the convenience of maintenance and replacement of solar controllers, and ensures stable cable distribution.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides a welding-free photovoltaic panel wiring device, which comprises a photovoltaic panel, a fixed seat is fixed on the side of the photovoltaic panel, a movable seat is movably mounted on the fixed seat, a sealing joint is fixed on the side of the movable seat, a cable is movably mounted on the sealing joint, a limiting plate is movably mounted on the movable seat, and the limiting plate is movably mounted on the movable seat. And a convex block is fixedly installed on the side of the limiting plate, a fixing groove is formed in the fixing base, a limiting frame is movably installed in the fixing groove, and a limiting block is fixed to the side of the limiting frame. According to the welding-free photovoltaic panel wiring device, when the welding-free photovoltaic panel wiring device is used, one end of a cable is installed between an extrusion column and an electrode column through a movable seat, through extrusion of the extrusion column, the cable is rapidly limited and installed at one end of the electrode column to achieve circuit connection, and through separation of the extrusion column and the electrode column in the later period, the cable can be rapidly detached from the interior of a sealing connector.
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Description

Technical Field

[0001] This utility model relates to the field of photovoltaic panel wiring equipment, specifically a solderless photovoltaic panel wiring device. Background Technology

[0002] When photovoltaic panels are connected to electricity, a corresponding controller needs to be installed to convert solar energy into electrical energy. The controller is a transitional component, and it is basically welded to the base that supports the photovoltaic panels through a mounting bracket. However, if this type of welding installation method is used, it is not easy to disassemble, repair or replace the solar controller when there is a problem.

[0003] According to a patent document with publication number CN221862799U, a welding-free photovoltaic panel wiring device is disclosed, which includes a base plate. Several equally sized pads are mounted on the upper end of the base plate at a distance of no more than three centimeters from the edge. A common frame is welded to the upper surface of the pads. The frame, pads, and base plate form a base structure. A photovoltaic panel is embedded in the inner wall of the frame. A positioning frame is fitted to the lower end of the base plate along its longitudinal central axis. The two side walls of the positioning frame are fixed by screws. In use, the lifting plate inside the positioning frame moves up and down via a threaded rod and threaded sleeve, thereby adjusting the cable tray with a strip structure. The cable tray can be tightly fitted to the inner wall of the positioning frame. Multiple wires that pass through and connect to the solar panel can be arranged side-by-side inside the cable tray, preventing tangled wires. While this solution achieves cable management, it cannot limit and fix one end of the cable, causing inconvenience in use. Utility Model Content

[0004] To address the shortcomings of existing technologies, the purpose of this utility model is to provide a solderless photovoltaic panel wiring device to solve the problems mentioned in the background. This utility model has a novel structure. In use, one end of the cable is installed between the extrusion column and the electrode column through a movable seat. The extrusion column squeezes the cable to quickly limit its installation at one end of the electrode column to achieve circuit connection. Later, the cable can be quickly disassembled from the inside of the sealed joint by separating the extrusion column and the electrode column.

[0005] To achieve the above objectives, this utility model provides the following technical solution: a solderless photovoltaic panel wiring device, comprising a photovoltaic panel, a fixed base fixed to the side of the photovoltaic panel, a movable base movably mounted on the fixed base, a sealing joint fixed to the side of the movable base, a cable movably mounted on the sealing joint, a limiting plate movably mounted on the movable base, a protrusion fixedly mounted to the side of the limiting plate, a fixing groove formed on the fixed base, a limiting frame movably mounted inside the fixing groove, and a limiting block fixed to the side of the limiting frame.

[0006] Furthermore, a fixing block is welded to one end of the limiting frame, and a connecting groove is opened on the movable seat, with the limiting frame movably installed inside the connecting groove.

[0007] Furthermore, the movable seat has a fixing hole, and a tension mechanism is fixed inside the fixing hole. One end of the tension mechanism is fixed with a fixing column.

[0008] Furthermore, one end of the fixed column is fixed to the limiting plate, the limiting plate is fixed with an extrusion column, the movable seat has a positioning hole, and the extrusion column is movably installed inside the positioning hole.

[0009] Furthermore, an electrode post is fixed on the fixed base, and an opening is made at the bottom of the movable base, through which the electrode post contacts one end of the cable.

[0010] Furthermore, a support spring is fixed inside the limiting groove, a limiting block is fixed to one end of the support spring, and one end of the limiting block is fixed to the limiting frame.

[0011] The beneficial effects of this utility model are:

[0012] 1. In this solderless photovoltaic panel wiring device, one end of the cable is installed between the extrusion column and the electrode column through a movable seat during use. The extrusion column squeezes the cable to quickly limit its installation at one end of the electrode column to achieve circuit connection. Later, the cable can be quickly disassembled from the inside of the sealed joint by separating the extrusion column and the electrode column.

[0013] 2. In this solderless photovoltaic panel wiring device, a limiting frame is installed on a movable seat to limit and fix the movable seat. The limiting plate limits and fixes the cable and the limiting frame at the same time through the extrusion column, thereby preventing the limiting frame from moving up and down and causing loosening between the movable seat and the fixed seat. Attached Figure Description

[0014] Figure 1 This is a schematic diagram of the structure of a solderless photovoltaic panel wiring device according to the present invention;

[0015] Figure 2 This is a schematic diagram of the structure of the limit plate of the solderless photovoltaic panel wiring device of this utility model after it is raised;

[0016] Figure 3 This is a schematic diagram of the electrode post structure of a solderless photovoltaic panel wiring device according to the present invention;

[0017] Figure 4 This is a side sectional view of the fixing base of a solderless photovoltaic panel wiring device according to the present invention.

[0018] In the diagram: 1. Photovoltaic panel; 2. Fixed base; 3. Movable base; 4. Limiting plate; 5. Sealing joint; 6. Cable; 7. Protrusion; 8. Fixing groove; 9. Limiting groove; 10. Limiting frame; 11. Extrusion column; 12. Fixing column; 13. Connecting groove; 14. Fixing block; 15. Electrode column; 16. Fixing hole; 17. Tensioning mechanism. Detailed Implementation

[0019] To make the technical means, creative features, objectives and effects of this utility model easier to understand, the present utility model will be further described below in conjunction with specific embodiments.

[0020] Please see Figures 1 to 4 This utility model provides a technical solution: a solderless photovoltaic panel wiring device, including a photovoltaic panel 1, a fixed base 2 fixed to the side of the photovoltaic panel 1, a movable base 3 movably mounted on the fixed base 2, a sealing joint 5 fixed to the side of the movable base 3, a cable 6 movably mounted on the sealing joint 5, a limiting plate 4 movably mounted on the movable base 3, a protrusion 7 fixedly mounted on the side of the limiting plate 4, a fixed groove 8 opened on the fixed base 2, a limiting frame 10 movably mounted inside the fixed groove 8, a limiting block fixed to the side of the limiting frame 10, a fixing block 14 welded to one end of the limiting frame 10, a connecting groove 13 opened on the movable base 3, and the limiting frame 10 movably mounted inside the connecting groove 13. The protrusion 7 facilitates the up-and-down movement of the limiting plate 4, and the rising of the limiting plate 4 facilitates the subsequent disassembly of the movable base 3.

[0021] In this embodiment, the movable seat 3 has a fixing hole 16, and a tension mechanism 17 is fixed inside the fixing hole 16. A fixing post 12 is fixed to one end of the tension mechanism 17, and one end of the fixing post 12 is fixed to the limiting plate 4. A pressing post 11 is fixed to the limiting plate 4. The movable seat 3 has a positioning hole, and the pressing post 11 is movably installed inside the positioning hole. An electrode post 15 is fixed to the fixed seat 2. An opening is opened at the bottom of the movable seat 3, and the electrode post 15 contacts one end of the cable 6 through the opening. A support spring is fixed inside the limiting groove 9, and a limiting block is fixed to one end of the support spring. One end of the limiting block is fixed to the limiting frame 10. The tension mechanism 17 is a tension spring, which drives the limiting plate 4 to move downward. The downward movement of the limiting plate 4 causes the pressing post 11 to press and fix one end of the cable 6.

[0022] In use, after the photovoltaic panel 1 is fixedly installed, the cable 6 is connected to the photovoltaic panel 1. During installation, the limiting plate 4 is moved upward via the fixing column 12. After the limiting plate 4 moves upward, the fixing column 12 is pulled upward, and the cable 6 is installed inside the movable seat 3 through the sealing connector 5. After the cable 6 is installed, the limiting frame 10 is moved upward inside the fixing groove 8, and one end of the fixing block 14 is moved to the top of the movable seat 3. When the movable seat 3 is installed on the fixed seat 2, the electrode column 15 is installed inside the movable seat 3 from the bottom. After the movable seat 3 is installed on the fixed seat 2, the limiting frame 10 enters the connecting groove 13. Inside, the movable seat 3 is installed on the fixed seat 2 by the downward pulling force of the limiting frame 10. Then the limiting plate 4 is released and moves downward. The limiting plate 4 moves to the top of the limiting frame 10. Under the pull of the pulling mechanism 17, the extrusion column 11 enters the interior of the movable seat 3. The extrusion column 11 and the electrode column 15 cooperate to complete the extrusion and fixation of one end of the cable 6, thereby realizing the quick installation and connection of the cable 6 and the electrode column 15. Later, when it is necessary to disassemble the cable 6, the limiting plate 4 rises to limit the movable seat 3. The electrode column 15 and the extrusion column 11 separate from the cable 6 at the same time, and the cable 6 can be quickly disassembled from the inside of the sealing joint 5.

[0023] The foregoing has shown and described the basic principles, main features, and advantages of this utility model. It will be apparent to those skilled in the art that this utility model is not limited to the details of the exemplary embodiments described above, and that it can be implemented in other specific forms without departing from the spirit or basic characteristics of this utility model. Therefore, the embodiments should be considered exemplary and non-limiting in all respects. The scope of this utility model is defined by the appended claims rather than the foregoing description, and thus all variations falling within the meaning and scope of equivalents of the claims are intended to be included within this utility model. No reference numerals in the claims should be construed as limiting the scope of the claims.

[0024] Furthermore, it should be understood that although this specification describes embodiments, not every embodiment contains only one independent technical solution. This narrative style is merely for clarity. Those skilled in the art should consider the specification as a whole, and the technical solutions in each embodiment can also be appropriately combined to form other embodiments that can be understood by those skilled in the art.

Claims

1. A solderless photovoltaic panel wiring device, comprising a photovoltaic panel (1) and a limiting groove (9), characterized in that: A fixed seat (2) is fixed on the side of the photovoltaic panel (1). A movable seat (3) is movably installed on the fixed seat (2). A sealing joint (5) is fixed on the side of the movable seat (3). A cable (6) is movably installed on the sealing joint (5). A limiting plate (4) is movably installed on the movable seat (3). A protrusion (7) is fixed on the side of the limiting plate (4). A fixing groove (8) is opened on the fixed seat (2). A limiting frame (10) is movably installed inside the fixing groove (8). A limiting block is fixed on the side of the limiting frame (10).

2. The solderless photovoltaic panel wiring device according to claim 1, characterized in that: One end of the limiting frame (10) is welded with a fixing block (14), and the movable seat (3) has a connecting groove (13). The limiting frame (10) is movably installed inside the connecting groove (13).

3. The solderless photovoltaic panel wiring device according to claim 1, characterized in that: The movable seat (3) has a fixing hole (16), and a tension mechanism (17) is fixed inside the fixing hole (16). A fixing column (12) is fixed at one end of the tension mechanism (17).

4. The solderless photovoltaic panel wiring device according to claim 3, characterized in that: One end of the fixed column (12) is fixed on the limiting plate (4), and the limiting plate (4) is fixed with an extrusion column (11). The movable seat (3) has a positioning hole, and the extrusion column (11) is movably installed inside the positioning hole.

5. The solderless photovoltaic panel wiring device according to claim 1, characterized in that: An electrode post (15) is fixed on the fixed base (2), and an opening is made at the bottom of the movable base (3). The electrode post (15) is in contact with one end of the cable (6) through the opening.

6. The solderless photovoltaic panel wiring device according to claim 1, characterized in that: A support spring is fixed inside the limiting groove (9), a limiting block is fixed at one end of the support spring, and one end of the limiting block is fixed on the limiting frame (10).

Citation Information

Patent Citations

  • Welding-free photovoltaic panel wiring device

    CN221862799U