Controller upper cover convenient to install
By designing plug-in and limit components, the problems of cumbersome installation and gaps in the controller cover are solved, enabling rapid installation and stable fixation, improving disassembly and assembly efficiency and the protection effect of electrical components.
Patent Information
- Application Number
- CN202520027415.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-01-07
- Publication Date
- 2026-02-03
- Estimated Expiration
- 2035-01-07
AI Technical Summary
The installation and removal process of the existing car controller cover is cumbersome, affecting the efficiency of disassembly and assembly. Furthermore, the screw connection may cause gaps and holes, leading to moisture damage to internal electrical components and causing malfunctions.
The design employs plug-in and limiting components, including pins, positioning pins, guide grooves, limiting holes, limiting rods, push blocks, and threaded rods, to achieve rapid installation and stable fixation of the top cover, avoiding the need for screw connections.
It enables quick installation and stable fixation of the top cover, avoids gap problems caused by screw connections, and improves disassembly and assembly efficiency as well as the protection effect of electrical components.
Smart Images

Figure CN223872563U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of controller technology, specifically to a controller cover that is easy to install. Background Technology
[0002] The car controller is an important part of a car. Its internal structure is complex and requires a cover to protect the interior from damage.
[0003] A patent for a protective shell for an electric vehicle controller, with announcement number CN212752866U, includes a shell and a top cover. The outer surface of the shell has screw holes for fixing a wiring harness, and a wiring harness is inserted into the screw holes. The upper surface of the top cover has mounting holes with threaded connections to a vent valve. Multiple first bolts are threaded onto the upper surface of the top cover. A sealing strip is provided between the shell and the top cover on opposite sides. This protective shell for an electric vehicle controller improves the sealing performance of the device through the wiring harness sealing ring and sealing strip. The reinforcing ribs and heat dissipation strip enhance the aesthetics of the device, improve its strength, and increase the air expulsion area of the shell, thus improving heat dissipation and ensuring normal vehicle operation in adverse environments and hot summers.
[0004] However, in this existing technology, the controller housing and the top cover are connected by mounting holes and bolts, which is cumbersome and difficult to disassemble, making it inconvenient to quickly install and remove the top cover and affecting the efficiency of the top cover installation and removal.
[0005] Therefore, it is necessary to provide a new technical solution to overcome the above-mentioned defects. Utility Model Content
[0006] The purpose of this utility model is to provide a controller cover that is easy to install and can effectively solve the above-mentioned technical problems.
[0007] To achieve the purpose of this utility model, the following technical solution is adopted:
[0008] An easy-to-install controller cover includes: a housing; a cover disposed on the housing; mounting grooves formed around the perimeter of the housing; a sealing element fixedly mounted on the housing; and a plug-in assembly for easy installation and removal of the cover.
[0009] The plug assembly includes: a pin rotatably mounted around the top cover; a positioning pin fixedly mounted on the pin; a guide groove formed on the housing, the positioning pin being inserted into the guide groove; and a limiting assembly for restricting the rotation of two adjacent pins.
[0010] Furthermore, the guide groove is L-shaped and formed on the side wall of the housing, and the guide groove is connected to the mounting groove.
[0011] Furthermore, the limiting component includes: a limiting hole formed in the pin; a limiting rod movably mounted on the upper cover; a push block for pushing the limiting rod to move, with the bottom of the push block slidably mounted on the upper cover; a threaded rod rotatably mounted on the push block; a fixing ring fixedly mounted on the limiting rod; and a spring fitted on the limiting rod, with one end of the spring fixedly connected to the fixing ring and the other end of the spring fixedly mounted on the upper cover.
[0012] Furthermore, a threaded sleeve is threaded onto the surface of the threaded rod, and the bottom of the threaded sleeve is fixedly mounted on the surface of the upper cover.
[0013] Furthermore, the push block is trapezoidal, and one end of the limiting rod is set as an inclined surface that cooperates with the push block.
[0014] Furthermore, a bearing is provided at one end of the threaded rod, and the inner ring of the bearing is fixedly connected to the surface of the threaded rod, while the outer ring of the bearing is fixedly connected to the interior of the push block.
[0015] Compared with the prior art, the present invention has the following beneficial effects: When installing the controller cover, the plug-in component on the cover enables quick installation of the cover and avoids the problems caused by screw fixing, which leaves small gaps and holes at the connection point between the screw and the outer shell, leading to moisture in the internal electrical components and easy malfunctions. In addition, the limiting component restricts the rotation of the pin after the cover is installed, improving the stability of the pin after installation. Attached Figure Description
[0016] The accompanying drawings are provided to further understand the present invention and form part of the specification. They are used together with the embodiments of the present invention to explain the present invention and do not constitute a limitation thereof.
[0017] Figure 1 This is a front view schematic diagram of the present invention;
[0018] Figure 2 For the present utility model Figure 1 Enlarged schematic diagram of the structure at point A in the middle;
[0019] Figure 3 This is a schematic diagram of the front sectional view of the upper cover of this utility model;
[0020] Figure 4 This is a front view schematic diagram of the present invention.
[0021] In the diagram: 1. Housing; 101. Mounting groove; 2. Top cover; 3. Plug-in assembly; 301. Pin; 302. Positioning pin; 303. Guide groove; 4. Limiting assembly; 401. Limiting hole; 402. Limiting rod; 403. Push block; 404. Threaded rod; 405. Retaining ring; 406. Spring; 5. Seal. Detailed Implementation
[0022] To make the objectives, technical solutions, and advantages of the embodiments of this utility model clearer, the technical solutions of the embodiments of this utility model will be clearly and completely described below. Obviously, the described embodiments are some embodiments of this utility model, but not all embodiments.
[0023] In the description of this utility model, it should be understood that the terms "center," "lateral," "longitudinal," "front," "rear," "left," "right," "upper," "lower," "vertical," "horizontal," "top," "bottom," "inner," and "outer," etc., indicating orientation or positional relationships, are based on the orientation or positional relationships shown in the accompanying drawings and are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation on the scope of protection of this utility model. When a component is referred to as being "fixed to" another component, it can be directly on the other component or there may be an intermediate component. When a component is considered to be "connected" to another component, it can be directly connected to the other component or there may be an intermediate component at the same time. When a component is considered to be "set on" another component, it can be directly set on the other component or there may be an intermediate component at the same time. The terms "vertical," "horizontal," "left," "right," and similar expressions used herein are for illustrative purposes only.
[0024] like Figures 1 to 4 As shown, the present invention provides a controller cover that is easy to install, comprising: a housing 1; a cover 2 disposed on the housing 1; mounting grooves 101 formed around the housing 1; a sealing member 5 fixedly installed on the housing 1; and a plug-in assembly 3 that facilitates the installation and removal of the cover 2.
[0025] The plug assembly 3 includes: a pin 301 rotatably mounted on the upper cover 2 around the perimeter; additionally, the pin 301 is rotatably mounted on the upper cover 2 via a bearing; a positioning pin 302 fixedly mounted on the pin 301; and a guide groove 303 formed on the housing 1, in which the positioning pin 302 is inserted; the guide groove 303 is L-shaped and formed on the side wall of the housing 1, and the guide groove 303 communicates with the mounting groove 101.
[0026] When installing the car controller cover 2, the cover 2 is inserted into the corresponding mounting slot 101 through the four pins 301. At this time, the positioning pin 302 on the pin 301 moves to the lower end of the corresponding guide groove 303, and the cover 2 is pressed into place towards the housing 1, so that the sealing element 5 on the housing 1 fits tightly with the top wall of the cover 2. Then, by rotating the pin 301, after rotating the pin 301 to 90 degrees, the pin 301 locks the cover 2, realizing the quick installation of the cover 2. Moreover, by installing the cover 2 in this way, the existing screw fixing is avoided, which leaves small gaps and holes at the connection point between the screw and the housing, causing internal electrical components to get damp and easily cause malfunctions.
[0027] As a further extension of this utility model, in order to ensure the stability of the top cover 2 after installation; and a limiting component 4 for limiting the rotation of two adjacent pins 301.
[0028] The limiting component 4 includes: a limiting hole 401 formed in the pin 301; a limiting rod 402 movably mounted on the upper cover 2; a push block 403 that pushes the limiting rod 402 to move, and the bottom of the push block 403 is slidably mounted on the upper cover 2; a threaded rod 404 rotatably mounted on the push block 403; a retaining ring 405 fixedly mounted on the limiting rod 402; and a spring 406 fitted on the limiting rod 402, with one end of the spring 406 fixedly connected to the retaining ring 405 and the other end of the spring 406 fixedly mounted on the upper cover 2. It should be noted that a positioning sleeve is fixedly mounted on the upper cover 2, the limiting rod 402 is movably installed through the positioning sleeve, and one end of the spring 406 is fixedly connected to the surface of the positioning sleeve mounted on the upper cover 2.
[0029] After the plug-in components 3 around the top cover 2 are installed in the corresponding mounting slots 101, the limiting holes 401 on the pins 301 are rotated to correspond with the limiting rods 402. Then, by rotating the threaded rods 404, the threaded rods 404 push the push block 403 to move to the center of the top cover 2. At this time, the trapezoidal push block 403 squeezes and pushes the inclined surface of one end of the two symmetrical limiting rods 402, so that the other end of the limiting rods 402 is inserted into the corresponding limiting holes 401, restricting the rotation of the pins 301. This method improves the stability of the pins 301 after installation, and only two threaded rods 404 need to be rotated to limit the four pins 301, further improving the disassembly speed of the top cover 2.
[0030] It should be noted that the threaded rod 404 has a threaded sleeve threaded onto its surface, and the bottom of the threaded sleeve is fixedly mounted on the surface of the upper cover 2. When the threaded rod 404 is screwed in and out of the threaded sleeve, it can push the push block 403, which is rotatably mounted at one end of the threaded rod 404, to move.
[0031] It should be noted that the push block 403 is trapezoidal, and one end of the limiting rod 402 is designed as an inclined surface that cooperates with the push block 403. When the push block 403 presses against the inclined surface at one end of the two symmetrical limiting rods 402, it facilitates the opposite movement of the two symmetrical limiting rods 402, reducing interference between them.
[0032] It should be added that a bearing is provided at one end of the threaded rod 404, and the inner ring of the bearing is fixedly connected to the surface of the threaded rod 404, while the outer ring of the bearing is fixedly connected to the interior of the push block 403. The bearing arrangement allows the threaded rod 404 to rotate freely on the push block 403, thereby enabling the push block 403 to slide on the surface of the upper cover 2.
[0033] Working principle: During the installation of the car controller cover, the upper cover 2 is inserted into the corresponding mounting slot 101 through the four pins 301. At this time, the positioning pin 302 on the pin 301 moves to the lower end of the corresponding guide groove 303, and at the same time, the upper cover 2 is pressed into place towards the housing 1, so that the sealing element 5 on the housing 1 is tightly fitted with the top wall of the upper cover 2. Then, by rotating the pin 301, after the pin 301 is rotated to 90 degrees, the pin 301 locks the upper cover 2. At the same time, the limiting hole 401 on the pin 301 rotates to correspond with the limiting rod 402. Then, by rotating the threaded rod 404, the threaded rod 404 pushes the push block 403 to move to the middle of the upper cover 2. At this time, the trapezoidal push block 403 squeezes and pushes the inclined surface of one end of the two symmetrical limiting rods 402, so that the other end of the limiting rod 402 is inserted into the corresponding limiting hole 401, thereby restricting the rotation of the pin 301.
[0034] All standard parts used in this utility model can be purchased from the market, and irregular parts can be customized according to the description and drawings. The specific connection methods of each part adopt conventional methods such as bolts, rivets, and welding that are mature in the prior art. The machinery, parts and equipment adopt conventional models in the prior art. In addition, the circuit connection adopts conventional connection methods in the prior art, which will not be described in detail here. The contents not described in detail in this specification belong to the prior art known to those skilled in the art.
[0035] It should be understood that those skilled in the art can make improvements or modifications based on the above description, and all such improvements and modifications should fall within the protection scope of the appended claims.
Claims
1. A controller top cover that is easy to install, characterized by, The utility model relates to a shell, an upper cover arranged on the shell, a mounting groove arranged around the shell, a sealing member fixedly arranged on the shell, and a plug-in assembly for facilitating the disassembly and assembly of the upper cover. The plug-in assembly comprises a plug pin rotatably arranged around the upper cover, a positioning pin fixedly arranged on the plug pin, a guide groove arranged on the shell, the positioning pin being inserted into the guide groove, and a limiting assembly for limiting the rotation of two adjacent plug pins. The guide groove is L-shaped and arranged on the side wall of the shell, and the guide groove is communicated with the mounting groove. The limiting assembly comprises a limiting hole arranged on the plug pin, a limiting rod movably arranged on the upper cover, a push block for pushing the limiting rod to move, the bottom of the push block being slidably arranged on the upper cover, a threaded rod rotatably arranged on the push block, a fixing ring fixedly arranged on the limiting rod, a spring sleeved on the limiting rod, one end of the spring being fixedly connected with the fixing ring, and the other end of the spring being fixedly arranged on the upper cover. The surface of the threaded rod is provided with a threaded sleeve, and the bottom of the threaded sleeve is fixedly arranged on the surface of the upper cover. The push block is trapezoidal, and one end of the limiting rod is provided with an inclined surface matched with the push block.
2. A controller cover for easy installation as claimed in claim 1 wherein, One end of the threaded rod is provided with a bearing, the inner ring of the bearing is fixedly connected with the surface of the threaded rod, and the outer ring of the bearing is fixedly connected with the inside of the push block.
3. A controller cover for easy installation as in claim 1, wherein 4. A controller cover for easy installation as claimed in claim 3 wherein, 5. A controller cover for easy installation as claimed in claim 3 wherein, 6. A controller cover for easy installation as claimed in claim 3 wherein,
Citation Information
Patent Citations
Electric vehicle controller protection shell
CN212752866U