Tea granulating device

Abstract

The utility model discloses a tea granulating device which comprises a base, an installation frame is installed at the upper end of the base, a processing box is arranged on the inner side of the installation frame, the interior of the processing box is divided into a plurality of feeding grooves with the same width through a plurality of partition plates, and a plurality of shaping grooves formed in the bottom of the processing box are formed in the feeding grooves at equal intervals. A pressing plate for extruding tea leaves is arranged above the processing box, and a material collecting plate is arranged on the lower side of the processing box. According to the tea granulating device provided by the utility model, tea is extruded and granulated through the pressing plate, the first electric push rod is started to drive the material receiving plate to ascend, after the material receiving plate is in contact and fit with the processing box, the tea needing to be granulated is put into the putting groove, and the second electric push rod is started to drive the movable plate to descend; and in the descending process of the movable plate, the tea leaves in the shaping groove are extruded through the pressing rod, the tea leaves are granulated, batch granulation processing can be carried out at a time, and the processing efficiency is improved.

Description

TECHNICAL FIELD

[0001] The utility model relates to cutting equipment technical field, concretely is a tea granulating device. BACKGROUND

[0002] Tea granulation is a process of processing tea into granules. Tea is loose leaves or fragments, which occupies a large space. After being extruded and granulated, the volume can be greatly reduced, making it more efficient to utilize space during storage in warehouses or during transportation, reducing storage and transportation costs. For example, during long-distance transportation or large-scale warehousing, granular tea can be arranged more tightly, reducing the number of packaging and transportation space.

[0003] The utility model discloses a kind of granulating devices for tea product processing, including granulating device tank body, the granulating device tank body upper portion is provided with granulating hydraulic device, the granulating hydraulic device lower portion is provided with hydraulic telescopic rod, one end of the hydraulic telescopic rod is fixedly connected with granulating piston head, the granulating device tank body is provided with conical inner tank inside.The beneficial effect is that: in the utility model, start granulating hydraulic device, control hydraulic telescopic rod drives granulating piston head to stretch and retract, when control hydraulic telescopic rod drives granulating piston head to rise, tea falls into granulating cylinder, when control hydraulic telescopic rod drives granulating piston head to descend, granulating piston head will part of tea be pressed into granulating cylinder and compressed into tea granule, when control hydraulic valve is opened to take out tea granule, then close control hydraulic valve, when control hydraulic telescopic rod drives granulating piston head to rise, tea falls into granulating cylinder, so reciprocating carries out tea granulation work, tea granule made in this way is more compact, and more convenient.

[0004] In the prior art described above, when tea is granulated, tea needs to be put into the tank body for single granulation processing, which is difficult to process in batches, resulting in low processing efficiency, which is not conducive to large-scale granulation processing of tea. Therefore, a tea granulating device is proposed to solve the above problems. UTILITY MODEL CONTENT

[0005] In view of the deficiencies of the prior art, the utility model provides a tea granulating device to solve the above problems.

[0006] To achieve the above purpose, the utility model provides the following technical scheme:

[0007] The utility model provides a tea granulating device, which comprises a base, a mounting frame is mounted at the upper end of the base, a processing box is arranged on the inner side of the mounting frame, the inside of the processing box is separated into a plurality of equal-width feeding grooves by a plurality of partitions, a plurality of shaping grooves are equidistantly arranged in the bottom of the processing box, a pressing plate for pressing tea is arranged above the processing box, a collecting plate is arranged at the lower side of the processing box, a first electric push rod is connected between the collecting plate and the base, a distributing frame for distributing tea is slidably connected to the processing box, and a driving assembly for driving the distributing frame to translate is arranged outside the distributing frame.

[0008] Preferably, the pressing plate further comprises a movable plate arranged above the processing box, a plurality of pressing rods are arranged at the lower end of the movable plate and correspond to the shaping grooves one by one, a second electric push rod is connected between the upper end of the movable plate and the mounting frame, the second electric push rod is mounted at the top of the mounting frame, the output end of the second electric push rod is fixed to the movable plate, and the second electric push rod drives the movable plate to ascend and descend so that the pressing rods press the tea.

[0009] Preferably, the outer ends of the collecting plate are fixed with supporting blocks respectively on both sides, the supporting blocks arranged on the same side of the collecting plate are arranged on both sides of the mounting frame respectively, a limiting rod penetrates through the inside of each supporting block, one end of the limiting rod is fixed to the base, the other end of the limiting rod is fixed to the mounting frame through a connecting block, and the supporting blocks slide outside the corresponding limiting rods when the processing box ascends and descends, so that the ascending and descending of the collecting plate is kept stable.

[0010] Preferably, the distributing frame further comprises a movable frame arranged at the lower side of the pressing plate, a pushing strip extending into the feeding groove is arranged at the lower end of the movable frame, the pushing strip is in close contact with the feeding groove, and the pushing strip fills the tea into the shaping groove when the distributing frame translates as a whole.

[0011] Preferably, the driving assembly further comprises a lead screw threadedly connected to the inside of the movable frame, the lead screw is rotatably connected to one side of the mounting frame at both ends, a servo motor is mounted on one side of the outer end of the mounting frame, the output shaft of the servo motor is connected to one end of the lead screw, the lead screw is driven to rotate by the servo motor, and the rotation of the lead screw drives the distributing frame to translate.

[0012] Preferably, the diameter of the shaping groove is consistent with the width of the corresponding feeding groove, the diameter of the shaping groove is set to be equal to the width of the feeding groove, and the waste in the distribution process is reduced.

[0013] Preferably, mounting grooves are arranged between adjacent pushing strips in the inside of the movable frame, rollers are rotatably arranged in the mounting grooves, the movable frame is in contact with the partitions through the rollers, and the contact between the rollers and the partitions is more conducive to the movement of the distributing frame in the translation process.

[0014] Preferably, the roller is provided with mounting plates on both sides that are fixed to the movable frame, and a brush head is provided on the lower side of the mounting plate that contacts the partition. During the movement of the material distribution rack, the brush head can be used to sweep away the tea leaves remaining on the partition, thus avoiding contact between the roller and the tea leaves.

[0015] Preferably, the processing box is fixedly connected to the base via brackets on both sides, and the brackets support and fix the entire processing box.

[0016] Compared with the prior art, the present invention has the following beneficial effects:

[0017] This utility model provides a tea granulation device that uses a pressing plate to compress and granulate tea leaves. A first electric push rod is activated to drive a receiving plate to rise. Once the receiving plate contacts and adheres to the processing box, the tea leaves to be granulated are placed into the feeding trough. A second electric push rod is activated to drive a movable plate to descend. During the descent of the movable plate, a pressure rod compresses the tea leaves in the shaping trough, granulating the tea leaves. This device allows for batch granulation processing in one operation, improving processing efficiency.

[0018] The tea leaves are divided into portions using a dispensing rack. After the tea leaves are placed in the feeding slots, the servo motor is started to drive the lead screw to rotate, which in turn drives the entire dispensing rack to move horizontally. During the horizontal movement, the dispensing rack pushes the tea leaves in the corresponding feeding slots into several different shaping slots through the pusher bars, so as to quickly divide and mix the tea leaves. Attached Figure Description

[0019] Figure 1 This is a schematic diagram of the overall structure of this utility model;

[0020] Figure 2 This is a cross-sectional structural diagram of the processing box of this utility model;

[0021] Figure 3 This is a cross-sectional structural diagram of the pressing plate of this utility model;

[0022] Figure 4 This is a schematic cross-sectional view of the present invention.

[0023] Figure 5 This utility model Figure 4 Enlarged structural diagram at point A in the middle;

[0024] Figure 6 This is a schematic diagram of the overall structure of the material distribution rack of this utility model;

[0025] Figure 7 This is a schematic diagram of the overall structure of the material receiving plate of this utility model;

[0026] Figure 8 This is a schematic diagram of the overall structure of the processing box of this utility model.

[0027] In the figure: 10, base; 20, mounting frame; 21, connecting block; 22, limiting rod; 30, processing box; 31, partition; 32, shaping groove; 301, support; 40, material collecting plate; 41, first electric push rod; 401, supporting block; 50, roller; 60, movable plate; 61, pressing rod; 601, second electric push rod; 70, distribution frame; 71, movable frame; 72, pushing strip; 73, mounting groove; 80, mounting piece; 81, brush head; 90, lead screw; 91, servo motor. DETAILED DESCRIPTION

[0028] The technical solutions in the embodiments of the present application will be clearly and completely described below with reference to the drawings in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, rather than all the embodiments. Based on the embodiments in the present application, all other embodiments obtained by those skilled in the art without creative labor fall within the scope of protection of the present application.

[0029] Please refer to Figures 1-4 The embodiment provided in the present application is: a tea granulating device, which comprises a base 10, the upper end of the base 10 is provided with a mounting frame 20, the inner side of the mounting frame 20 is provided with a processing box 30, the processing box 30 is fixedly connected with the base 10 through the supports 301 on both sides, the position of the processing box 30 is fixed and supported through the supports 301, the inside of the processing box 30 is divided into several equal-width dropping grooves through several partition plates 31, the tea to be granulated is put into the several dropping grooves, a plurality of shaping grooves 32 provided in the bottom of the processing box 30 are equidistantly arranged in the dropping grooves, the shaping grooves 32 provide a shaping space for the tea during the granulating process, a pressing plate is arranged above the processing box 30, the tea in the shaping grooves 32 is subjected to extrusion by the pressing plate, and the tea is granulated;

[0030] Please refer to Figure 7 The lower side of the processing box 30 is provided with a material collecting plate 40, the first electric push rod 41 is connected between the material collecting plate 40 and the base 10, the first electric push rod 41 is installed at the upper end of the base 10, the output end of the first electric push rod 41 is fixed with the material collecting plate 40, and the two first electric push rods 41 are started at the same time to drive the material collecting plate 40 to be adjusted in lifting, which can be used for collecting and containing the tea after granulation, during the processing and use, the bottom of the processing box 30 is in contact and fit with the material collecting plate 40, the shaping grooves 32 are blocked, the tea is prevented from leaking, and the tea is granulated and formed;

[0031] Specifically, see Figure 4The pressing plate comprises a movable plate 60 located above the processing box 30, the lower end of the movable plate 60 is provided with a plurality of pressing rods 61 corresponding to the shaping grooves 32 one by one, the upper end of the movable plate 60 is connected with a second electric push rod 601 between the mounting frame 20, the second electric push rod 601 is installed on the top of the mounting frame 20, the output end of the second electric push rod 601 is fixed with the movable plate 60, the movable plate 60 is driven to ascend and descend by starting the second electric push rod 601, and the tea in the shaping grooves 32 can be extruded and granulated by the pressing rods 61 in the process of descending of the movable plate 60.

[0032] Further, see Figure 7 The outer ends of the material collecting plate 40 are respectively fixed with supporting blocks 401, the supporting blocks 401 located on the same side of the material collecting plate 40 are respectively located on the two sides of the mounting frame 20, the supporting blocks 401 are internally penetrated by limiting rods 22, the supporting blocks 401 are in sliding connection with the connecting blocks 21 and are not in fixed state, one end of the limiting rods 22 is fixed with the base 10, the other end of the limiting rods 22 is fixed with the mounting frame 20 through the connecting blocks 21, the supporting blocks 401 slide on the outer side of the limiting rods 22 in the process of ascending and descending of the material collecting plate 40, and the stability of the material collecting plate 40 in the process of ascending and descending is improved by the connection of the supporting blocks 401 and the limiting rods 22.

[0033] In the using process, the first electric push rod 41 is started to drive the material collecting plate 40 to ascend, the tea to be granulated is put into the feeding groove after the material collecting plate 40 is in contact with and attached to the processing box 30, the second electric push rod 601 is started to drive the movable plate 60 to descend, the tea in the shaping grooves 32 is extruded and granulated by the pressing rods 61 in the process of descending of the movable plate 60, the first electric push rod 41 is started again to shrink after the tea of the batch is granulated, the material collecting plate 40 descends, the processed tea in the shaping grooves 32 falls on the material collecting plate 40, the tea granulated is taken off from the material collecting plate 40 after the material collecting plate 40 is completely separated from the processing box 30, the tea can be batch granulated by arranging a plurality of shaping grooves 32, the batch granulation processing can be carried out at one time, and the processing efficiency is improved.

[0034] Please refer to Figure 4 , Figure 5 and Figure 6The processing box 30 is slidably connected with a distributing frame 70, the distributing frame 70 comprises a movable frame 71 located at the lower side of the pressing plate, the lower end of the movable frame 71 is provided with a pushing strip 72 extending into the feeding groove, the pushing strip 72 is in close contact with the feeding groove, and the distributing frame 70 can push the tea leaves in the feeding groove through the pushing strip 72 in the translation process, so that the tea leaves are filled into the shaping groove 32 for distribution. The distributing frame 70 is externally provided with a driving assembly, the driving assembly comprises a lead screw 90 threadedly connected with the inside of the movable frame 71, the two ends of the lead screw 90 are respectively rotatably connected with one side of the mounting frame 20, a servo motor 91 is mounted on one side of the outer end of the mounting frame 20, and the output shaft of the servo motor 91 is connected with one end of the lead screw 90. The specific connection mode can adopt the prior art, and when the servo motor 91 is started to drive the lead screw 90 to rotate, the distributing frame 70 can be driven to translate as a whole.

[0035] See Figure 2 The diameter of the shaping groove 32 is consistent with the width of the corresponding feeding groove, so that the tea leaves that have not entered the shaping groove 32 can be uniformly pushed by the pushing strip 72 when the tea leaves are pushed, thereby reducing the waste of raw materials during distribution.

[0036] After the tea leaves are put into the feeding groove, the servo motor 91 is started to drive the lead screw 90 to rotate, and then the distributing frame 70 is driven to translate as a whole. During the translation of the distributing frame 70, the tea leaves in the corresponding feeding groove are pushed into different shaping grooves 32 by the pushing strip 72, so as to quickly distribute and proportion the tea leaves.

[0037] In another embodiment, see Figure 5 and Figure 6 The adjacent pushing strips 72 are provided with a mounting groove 73 opened in the inside of the movable frame 71, the mounting groove 73 is rotatably provided with a roller 50, the movable frame 71 is in contact with the partition plate 31 through the roller 50, so that the movement of the distributing frame 70 is more smooth during the translation of the distributing frame 70, the two sides of the roller 50 are respectively provided with a mounting piece 80 fixed with the movable frame 71, the lower side of the mounting piece 80 is provided with a brush head 81 in contact with the partition plate 31, so that the tea leaves remaining on the partition plate 31 can be swept by the brush head 81 during the translation of the distributing frame 70, thereby avoiding the situation that the roller 50 is stuck due to contact with the tea leaves during the movement of the distributing frame 70.

[0038] It is to be understood that the terminology used herein is for the purpose of describing particular embodiments only and is not intended to be limiting; it is not intended to exclude myriad other embodiments of the present application that other inventors can develop based on the same general inventive concepts embodied by the described embodiments. That is, although the present application is described in terms of particular embodiments and implementations, it is to be understood that the terminology used is for the purpose of descriptive clarity and that it is intended to be limited only by the words recited in the appended claims. The scope of the present application shall be limited only by the claims.

[0039] While the embodiments of the present application have been shown and described with respect to particular embodiments thereof, it will be understood by those skilled in the art that various changes in form and details can be made therein without departing from the spirit and scope of the application. Therefore, the scope of the application should not be limited by the embodiments, but should be defined only in accordance with the following claims and their equivalents.

Claims

1. A tea leaf prilling device, characterized by, The application relates to a tea processing device, which comprises a base (10), a mounting frame (20) mounted at the upper end of the base (10), a processing box (30) arranged at the inner side of the mounting frame (20), a plurality of equal-width dropping grooves separated by a plurality of partition plates (31) in the processing box (30), a plurality of equal-diameter shaping grooves (32) arranged in the bottom of the processing box (30) and equidistantly arranged in the dropping grooves, a pressing plate arranged above the processing box (30) and used for pressing tea leaves, a receiving plate (40) arranged at the lower side of the processing box (30) and connected with the base (10), a first electric push rod (41) arranged between the receiving plate (40) and the base (10), a distributing frame (70) slidably connected with the processing box (30) and used for distributing tea leaves, and a driving assembly arranged outside the distributing frame (70) and used for driving the distributing frame (70) to translate.

2. A tea prilling device according to claim 1, characterised in that The pressing plate further comprises a movable plate (60) arranged above the processing box (30), a plurality of pressing rods (61) arranged at the lower end of the movable plate (60) and corresponding to the shaping grooves (32), and a second electric push rod (601) arranged between the upper end of the movable plate (60) and the mounting frame (20) and fixed to the top of the mounting frame (20).

3. A tea prilling device according to claim 1, wherein The outer end of the receiving plate (40) is fixed with a supporting block (401) on each side, the supporting blocks (401) arranged at the same side of the receiving plate (40) are arranged at the two sides of the mounting frame (20), a limiting rod (22) penetrates through the inside of the supporting block (401), one end of the limiting rod (22) is fixed to the base (10), and the other end of the limiting rod (22) is fixed to the mounting frame (20) through a connecting block (21).

4. The tea prilling device of claim 1, wherein The distributing frame (70) further comprises a movable frame (71) arranged at the lower side of the pressing plate, and a pushing strip (72) extending into the dropping groove and arranged at the lower end of the movable frame (71).

5. A tea prilling device according to claim 4, wherein The driving assembly further comprises a lead screw (90) threadedly connected with the inside of the movable frame (71), the lead screw (90) is rotatably connected with one side of the mounting frame (20) at the two ends, a servo motor (91) is arranged at one side of the outer end of the mounting frame (20), and the output shaft of the servo motor (91) is connected with one end of the lead screw (90).

6. A tea prilling device according to claim 1, wherein The diameter of the shaping groove (32) is consistent with the width of the corresponding dropping groove.

7. A tea prilling device according to claim 4, wherein Mounting grooves (73) are arranged between the adjacent pushing strips (72) and in the inside of the movable frame (71), and rollers (50) are rotatably arranged in the mounting grooves (73), and the movable frame (71) is in contact with the partition plates (31) through the rollers (50).

8. A tea prilling device according to claim 7, characterised in that The two sides of the roller (50) are respectively provided with mounting pieces (80) fixed with the movable frame (71), and the lower side of the mounting piece (80) is provided with a brush head (81) in contact with the partition plate (31).

Images