Smoke dust filtering device for automobile sensor production line
By designing a dust filtration device for an automotive sensor production line, and utilizing a series filtration unit and a negative pressure system, the safety hazard caused by gunpowder powder escaping was solved, achieving efficient air purification.
Patent Information
- Application Number
- CN202520255483.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-02-18
- Publication Date
- 2026-02-06
- Estimated Expiration
- 2035-02-18
AI Technical Summary
During the assembly of automotive airbag sensors, the release of gunpowder powder leads to high dust levels in the production area, posing a safety hazard.
A dust filtration device for an automotive sensor production line has been designed, comprising a filter body, a precision filter, a vacuum generator, an exhaust canister, and an air collection box. It adsorbs flue gas through a series of filter units and an intake branch pipe, and purifies the air using distilled water filtration and a negative pressure system.
It effectively purifies the air at the gunpowder loading station, reduces dust content in the production space, and improves safety.
Smart Images

Figure CN223874728U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to the technical field of sensor manufacturing for automobile, especially relates to a smoke dust filtering device for sensor production line for automobile. BACKGROUND
[0002] The automobile airbag sensor ignites the gunpowder when the vehicle is hit, so that the automobile airbag is filled. The automobile airbag sensor includes a shell, a pin, gunpowder, etc. The powder filling assembly line in the sensor shell generally includes shell supply, conveying, powder filling, and powder surface shaping.
[0003] During the assembly process of the automobile airbag sensor, the powder filling process is prone to dust dispersion, resulting in high dust content in the air in the production space and causing safety hazards. UTILITY MODEL CONTENT
[0004] The utility model aims at providing a smoke dust filtering device for sensor production line for automobile to solve the problem of safety hazards caused by gunpowder dispersion during the assembly process of the sensor for automobile.
[0005] In order to achieve the above-mentioned purpose, the utility model adopts the following technical scheme: a smoke dust filtering device for sensor production line for automobile, comprising:
[0006] The filter main body comprises a bottom plate, an upper mounting plate, an upper closing plate, and a first filter unit, and a plurality of first filter units are arranged between the bottom plate and the upper mounting plate;
[0007] The precision filter is connected to the exhaust main pipe of the filter main body at the input end;
[0008] The vacuum generator is connected to the first exhaust branch pipe of the precision filter at the input end;
[0009] The exhaust bucket is connected to the second exhaust branch pipe of the vacuum generator at the input end;
[0010] The gas collecting box is connected to the filter main body through the air inlet main pipe;
[0011] Among them, a plurality of air suction branch pipes are arranged on the gas collecting box, and air suction ports are arranged at the end of the air suction branch pipes;
[0012] The first filter unit comprises a first filter cylinder and a first air pipe, the first filter cylinder is arranged between the bottom plate and the upper mounting plate, the upper mounting plate is provided with a first gas discharge hole corresponding to the first filter cylinder, the first filter cylinder is used for containing filtering liquid, one end of the first air pipe is fixedly installed on the upper mounting plate, the bottom of the first air pipe is closed, and a plurality of first gas discharges are arranged on the side wall of the first air pipe in an array, and the filtering liquid is higher than the first gas discharge hole;
[0013] The upper closing plate is fixedly installed on the upper mounting plate, and the upper closing plate is provided with a communication groove; a first filter cylinder of a first filter unit is communicated with a first air pipe of an adjacent another first filter unit through the communication groove, so that the first filter units are arranged in series.
[0014] As a further description of the above technical solution:
[0015] The air suction branch pipe is a steel wire hose.
[0016] As a further description of the above technical solution:
[0017] The first air pipe side wall is provided with a filter hole plate.
[0018] As a further description of the above technical solution:
[0019] The gas collecting box is provided with a negative pressure gauge.
[0020] As a further description of the above technical solution:
[0021] The exhaust barrel is provided with a partition plate, the partition plate bottom is provided with a through hole, the exhaust barrel top surface is provided with a silencer, and the silencer and the second exhaust branch pipe are arranged on both sides of the partition plate.
[0022] As a further description of the above technical solution:
[0023] The first filter cylinder is a transparent plastic cylinder, a plurality of sensors are arranged on the filter main body, and one sensor position corresponds to one first filter cylinder.
[0024] As a further description of the above technical solution:
[0025] The filter main body is provided with a protective shell on the outer side, and the protective shell is provided with a hinged door plate.
[0026] As described above, due to the adoption of the above technical solution, the beneficial effects of the present application are:
[0027] 1. In the present application, for a plurality of workstations related to powder filling on the sensor production line for automobiles, the end portions of a plurality of air suction branch pipes on the gas collecting box extend to such powder filling workstations, and at least one air suction branch pipe is used for smoke adsorption at one powder filling workstation, so as to sufficiently purify the air of the powder filling workstation.
[0028] 2. In the utility model, the filter main body is filtered through a plurality of first filter units arranged in series, the filtering liquid contained in the first filter cylinder in the first filter unit can specifically adopt distilled water, the airflow in the air inlet main pipe passes through the first air pipe of the first filter unit and enters the distilled water, then the airflow goes upwards, passes through the first gas discharge hole at the top of the first filter cylinder, enters the communication groove on the upper closed plate, and then enters the first air pipe of the adjacent other first filter unit, the above process is repeated until the last first filter unit, the fully filtered gas passes through the air outlet main pipe and enters the precision filter for filtering again. BRIEF DESCRIPTION OF DRAWINGS
[0029] In order to more clearly illustrate the technical scheme of the embodiments of the utility model, the following will briefly introduce the drawings needed to be used in the embodiments, and it should be understood that the following drawings only show some embodiments of the utility model, and therefore should not be regarded as a limitation to the scope, and for the ordinary skilled in the art, other related drawings can also be obtained according to these drawings without creative labor.
[0030] Figure 1 Structure diagram of a kind of automobile sensor production line smoke dust filter device Figure 1 .
[0031] Figure 2 Structure diagram of a kind of automobile sensor production line smoke dust filter device Figure 2 .
[0032] Figure 3 Structure diagram of a kind of automobile sensor production line smoke dust filter device Figure 3 .
[0033] Figure 4 Sectional view of a kind of automobile sensor production line smoke dust filter device Figure 1 .
[0034] Figure 5 Sectional view of a kind of automobile sensor production line smoke dust filter device Figure 2 .
[0035] Figure 6 Structure diagram of gas collecting box in a kind of automobile sensor production line smoke dust filter device.
[0036] Legend:
[0037] 1, filter main body;11, bottom plate;12, upper mounting plate;13, upper closed plate;131, communication groove;14, first filter unit;141, first filter cylinder;142, first air pipe;1421, first gas discharge hole;143, filter hole plate;17, sensor;18, air inlet main pipe;19, air outlet main pipe;
[0038] 2. precision filter;
[0039] 3. exhaust barrel; 31, partition; 311, through hole; 32, muffler;
[0040] 4. gas collecting box; 41, air suction branch pipe; 42, negative pressure gauge;
[0041] 5. vacuum generator;
[0042] 6. protective shell; 61, door plate. DETAILED DESCRIPTION
[0043] The technical solutions in the embodiments of the present application will be described clearly and completely in combination with the drawings in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, rather than all the embodiments. Based on the embodiments in the present application, all other embodiments obtained by those skilled in the art without creative labor fall within the scope of protection of the present application.
[0044] Embodiment 1
[0045] Please refer to Figures 1-6 The present application provides a technical scheme: a smoke dust filtering device for a sensor production line for automobiles, comprising:
[0046] The filter main body 1 comprises a bottom plate 11, an upper mounting plate 12, an upper closing plate 13 and a first filter unit 14, and a plurality of first filter units 14 are arranged between the bottom plate 11 and the upper mounting plate 12;
[0047] The precision filter 2 is connected to the exhaust main pipe 19 of the filter main body 1 at the input end;
[0048] The vacuum generator 5 is connected to the first exhaust branch pipe of the precision filter 2 at the input end;
[0049] The exhaust barrel 3 is connected to the second exhaust branch pipe of the vacuum generator 5 at the input end;
[0050] The gas collecting box 4 is connected to the filter main body 1 through the air inlet main pipe 18;
[0051] Among them, the gas collecting box 4 is provided with a plurality of air suction branch pipes 41, and the air suction branch pipes 41 are provided with air suction ports at the end portions;
[0052] The first filtering unit 14 comprises a first filtering cylinder 141 and a first air pipe 142. The first filtering cylinder 141 is arranged between the bottom plate 11 and the upper mounting plate 12. The upper mounting plate 12 is provided with a first gas discharge hole corresponding to the first filtering cylinder 141. The first filtering cylinder 141 is used to contain filtering liquid. One end of the first air pipe 142 is fixedly arranged on the upper mounting plate 12. The bottom of the first air pipe 142 is closed. The sidewall of the first air pipe 142 is provided with an array of first gas discharge holes 1421. The filtering liquid is higher than the first gas discharge holes 1421.
[0053] The upper closing plate 13 is fixedly arranged on the upper mounting plate 12. The upper closing plate 13 is provided with a communication groove 131. The first filtering cylinder 141 of one first filtering unit 14 is communicated with the first air pipe 142 of another first filtering unit 14 arranged in series through the communication groove 131.
[0054] The air suction branch pipe 41 is a steel wire hose, which effectively avoids the breakage of the air suction branch pipe 41.
[0055] The gas collection box 4 is provided with a negative pressure gauge 42. The pressure in the gas collection box 4 is monitored in real time through the negative pressure gauge 42, so as to ensure the adsorption effect of the gunpowder smoke.
[0056] Working principle: for multiple workstations related to gunpowder filling on the sensor production line for automobiles, the ends of the plurality of air suction branch pipes 41 on the gas collection box 4 extend to such gunpowder filling workstations. One gunpowder filling workstation is provided with at least one air suction branch pipe 41 for adsorbing smoke gas (air containing gunpowder smoke) to sufficiently purify the air of the gunpowder filling workstation. The gas adsorbed by the plurality of air suction branch pipes 41 is collected in the gas collection box 4.
[0057] When the filtering device works, the negative pressure generated by the vacuum generator 5 causes the negative pressure in the air inlet main pipe 18. The smoke gas collected in the gas collection box 4 is filtered in turn by the filter main body 1 and the precision filter 2. Then, the filtered gas is discharged through the air discharge barrel 3.
[0058] The filter main body 1 is filtered by the plurality of first filtering units 14 arranged in series. The filtering liquid contained in the first filtering cylinder 141 of the first filtering unit 14 can be distilled water. The airflow in the air inlet main pipe 18 passes through the first air pipe 142 of the first filtering unit 14 and enters the distilled water. Then, the airflow goes upwards and enters the communication groove 131 on the upper closing plate 13 through the first gas discharge hole at the top of the first filtering cylinder 141. Then, the airflow enters the first air pipe 142 of another first filtering unit 14 arranged in series. The above process is repeated until the last first filtering unit 14. The fully filtered gas enters the precision filter 2 through the air discharge main pipe 19 and is filtered again.
[0059] Example 2
[0060] The first vent pipe 142 is provided with a filter hole plate 143 on the side wall.
[0061] The filter hole plate 143 is located on the upper side of the first gas discharge hole 1421, which can prevent impurities in the filtering liquid from blocking the first gas discharge hole 1421 on the side wall of the first vent pipe 142.
[0062] Embodiment 3
[0063] The filter body 1 is provided with a first filter unit 14, a second filter unit 15, a third filter unit 16 and a fourth filter unit 17. The first filter unit 14 is provided with a first filter cartridge 141, the second filter unit 15 is provided with a second filter cartridge 151, the third filter unit 16 is provided with a third filter cartridge 161, and the fourth filter unit 17 is provided with a fourth filter cartridge 171. The first filter cartridge 141, the second filter cartridge 151, the third filter cartridge 161 and the fourth filter cartridge 171 are arranged in the filter body 1 in sequence.
[0064] On the one hand, the flow rate of the gas flow into the exhaust barrel 3 is reduced, and on the other hand, the gas flow first flows downward and then upward, which prolongs the length of the exhaust passage, and in combination with the silencer 32, the exhaust noise can be effectively reduced.
[0065] Embodiment 4
[0066] The first filter cartridge 141 is a transparent plastic cartridge, and the filter body 1 is provided with a plurality of sensors 17, one sensor 17 corresponding to one first filter cartridge 141.
[0067] The sensor 17 is used to detect the liquid level of the liquid in the first filter cartridge 141, so as to avoid insufficient filtering liquid.
[0068] Embodiment 5
[0069] The filter body 1 is provided with a protective shell 6, and the protective shell 6 is provided with a hinged door plate 61.
[0070] The protective shell 6 effectively protects and hides the first filter unit 14, and the hinged door plate 61 can be opened.
[0071] The above merely describes a preferred embodiment of the present application, and the protection scope of the present application is not limited thereto, and any skilled person in the art, according to the technical scheme and the inventive concept of the present application, makes equivalent replacement or change within the technical range disclosed by the present application, which should be covered within the protection scope of the present application.
Claims
1. A smoke filtering device for a sensor production line for automobiles, characterized by, The utility model relates to a filter device, comprising: a filter body comprising a bottom plate, an upper mounting plate, an upper closing plate and a first filter unit, a plurality of the first filter units being arranged between the bottom plate and the upper mounting plate; a precision filter, an input end of which is connected to an exhaust main pipe of the filter body; a vacuum generator, an input end of which is connected to a first exhaust branch pipe of the precision filter; an exhaust barrel, an input end of which is connected to a second exhaust branch pipe of the vacuum generator; a gas collecting box, which is connected to the filter body through an air inlet main pipe; wherein a plurality of air suction branch pipes are arranged on the gas collecting box, and air suction ports are arranged at the ends of the air suction branch pipes; the first filter unit comprises a first filter cylinder and a first air pipe, the first filter cylinder being arranged between the bottom plate and the upper mounting plate, the upper mounting plate being provided with a first gas discharge hole corresponding to the position of the first filter cylinder, the first filter cylinder being used for containing a filtering liquid, one end of the first air pipe being fixedly mounted on the upper mounting plate, the bottom of the first air pipe being closed, and a plurality of first gas discharges being arranged in an array on the side wall of the first air pipe, the filtering liquid being higher than the first gas discharge hole; the upper closing plate is fixedly mounted on the upper mounting plate, the upper closing plate being provided with a communication groove, the first filter cylinder of one first filter unit being communicated with the first air pipe of another first filter unit arranged adjacently through the communication groove, so that a plurality of the first filter units are arranged in series.
2. The smoke filtering device for a sensor production line for automobiles according to claim 1, characterized by The air suction branch pipe is a steel wire hose.
3. The smoke filtering device for a sensor production line for automobiles according to claim 1, characterized by A filter hole plate is arranged on the side wall of the first air pipe.
4. The smoke filtering device for a sensor production line for automobiles according to claim 1, characterized by A negative pressure gauge is arranged on the gas collecting box.
5. The smoke filtering device for a sensor production line for automobiles according to claim 1, characterized by A partition plate is arranged in the exhaust barrel, the bottom of the partition plate being provided with a through hole, a silencer being arranged on the top surface of the exhaust barrel, the silencer and the second exhaust branch pipe being arranged on the two sides of the partition plate.
6. The smoke filtering device for a sensor production line for automobiles according to claim 1, characterized by The first filter cylinder is a transparent plastic cylinder, a plurality of sensors are arranged on the filter body, and one sensor corresponds to one first filter cylinder.
7. The smoke filtering device for a sensor production line for automobiles according to claim 1, characterized by A protective shell is arranged on the outer side of the filter body, and a hinged door plate is arranged on the protective shell.