Solid-liquid efficient dispersion emulsifying machine

Abstract

The utility model provides an efficient solid-liquid dispersion emulsifying machine, which comprises a base, a stirring assembly, a cleaning assembly and a transmission assembly, a tank body is arranged at the top end of the base, a feeding hole is formed in the upper side of the tank body, a discharging hole is formed in the lower side of the tank body, and a material blocking plate and the stirring assembly are arranged on the inner side of the discharging hole. The two rotating rods are vertically arranged and are rotationally connected with the middle part of the tank body; according to the solid-liquid mixing and emulsifying device, efficient solid-liquid mixing and emulsifying effects are achieved through unique stirring blade design and a transmission structure, the two rotating rods are designed to incline by 15 degrees oppositely, the stirring blades are installed on the rotating rods by inclining by 45 degrees, and when the motor is started, the stirring blades on the two rotating rods rotate reversely through transmission of a series of gears, so that the stirring effect is achieved. And two sectors with upward openings of 165 degrees are formed. By means of the design, the stirring blades on one side stir liquid upwards, and the stirring blades on the other side stir liquid downwards. In the liquid mixing process, liquid at different positions and in different states can be blended more sufficiently.

Description

TECHNICAL FIELD

[0001] The utility model relates to emulsifying machine technical field especially relates to a solid liquid high -efficient dispersion emulsifying machine. BACKGROUND

[0002] Solid liquid high -efficient dispersion emulsifying machine is used for the high -efficient mixing of solid and liquid in many fields such as chemical industry, food, cosmetics etc., and is the key equipment for forming stable emulsion of mutually insoluble liquid. In modern industrial production, the quality requirements such as uniformity and stability of product are increasing, and the performance of solid liquid high -efficient dispersion emulsifying machine directly affects the product quality.

[0003] Traditional emulsifying machine has many deficiencies. First, the stirring mode is relatively single, usually the angle of stirring part is fixed, and the liquid flow direction is relatively single during stirring, so it is difficult to fully mix the liquid in different positions and different states. This leads to slow formation of uniform solution when mixing mutually soluble liquid, and poor uniformity. For the solubility process, it is also difficult to achieve rapid and uniform dissolution. In the system that needs to be emulsified, such as the production of cosmetic emulsion and food emulsifier, it is difficult for two mutually insoluble liquids to fully contact and disperse, so the droplet size of emulsion is large, and the stability and uniformity of emulsion are poor, which seriously affects the product quality.

[0004] Secondly, the traditional emulsifying machine has defects in cleaning. The cleaning method of most traditional emulsifying machines is cumbersome, and some parts need to be disassembled manually for effective cleaning, which not only consumes a lot of manpower and time cost, but also some corners and gaps that are not easy to reach may be left with residual materials during the cleaning process, which may breed bacteria after long-term accumulation, affecting the quality of subsequent products. In addition, the cleaning device of some emulsifying machines is not reasonably designed, for example, the cleaning nozzle is easy to be blocked by materials, resulting in poor cleaning effect.

[0005] Therefore, the present application provides a solid liquid high -efficient dispersion emulsifying machine, which realizes efficient solid liquid mixing and emulsification effect through unique stirring blade design and transmission structure. Two rotating rods are designed to be opposite and inclined at an angle of 15 degrees, the stirring blades are installed on the rotating rods at an angle of 45 degrees, the motor drives the stirring blades to rotate in opposite directions, forming a specific angle fan, making the liquid churn up and down, fully mixing and improving the emulsification quality. At the same time, through the design of nozzle and matching liquid channel, high pressure water pump and other designs installed on the back of the liquid surface of the stirring blade, the self-cleaning function of the equipment is realized, the nozzle is prevented from being blocked, the equipment is kept clean, and the service life is prolonged. SUMMARY

[0006] The technical problem solved by the present application is that the stirring mode is relatively single, and it is difficult to fully mix the liquid in different positions and different states.

[0007] In order to achieve the above object, the utility model provides a kind of solid-liquid efficient dispersion emulsifier, including base, stirring subassembly, cleaning component, transmission component, the tank body is installed at the top of base, the inlet is opened in the upper side of tank body, and the discharge port is opened in the lower side, the blocking plate is installed in the inside of discharge port;

[0008] Stirring subassembly, two vertical and rotatingly connected rotating rods in the middle part of tank body, two the rotating rod is designed to be opposite angle inclined 15 degrees, one end of two the rotating rod extending to the inside of tank body is equipped with a group of stirring vane, when rotating rod drives stirring vane rotation;

[0009] Cleaning component, the back liquid surface of stirring vane is equipped with multiple nozzles, the stirring vane and rotating rod are equipped with liquid channel in communication with nozzle, one end of two the rotating rod located at the outside of tank body is fixedly connected with rotating joint, connecting pipe is fixedly connected between the one end of two the rotating joint away from rotating rod, high-pressure water pump is installed at the top of tank body, and the output end of high-pressure water pump is connected with connecting pipe.

[0010] In one example, the transmission component includes two bevel gears one fixedly connected in the rotating rod located at the outside of tank body, rotating frame is fixedly connected at the top of tank body, two rotating shafts are rotatably connected in the middle part of rotating frame, gear two and bevel gear three are fixedly connected on two the rotating shaft, motor is installed at the top of tank body, gear four is fixedly connected on the output end of motor.

[0011] In one example, the nozzle is installed on the back liquid surface of stirring vane.

[0012] In one example, multiple groups the stirring vane are designed to be inclined 45 degrees angle.

[0013] In one example, the stirring vane on two rotating rods forms two fan surfaces perpendicular to rotating rod and opening 165 degrees upward.

[0014] In one example, two the gear two is engaged, and two the bevel gear three is engaged with two bevel gears one respectively.

[0015] In one example, the gear four is engaged with left gear two.

[0016] In one example, dustproof cover is installed at the top of tank body.

[0017] Through the utility model provides a kind of solid-liquid efficient dispersion emulsifier, including the following beneficial effects:

[0018] 1. The utility model discloses, through the unique stirring vane design and transmission structure, realized the high -efficient solid -liquid mixing and emulsification effect. Two rotating rods are opposite and are designed to be inclined 15 degrees, and the stirring vane is installed on the rotating rod and is inclined 45 degrees, when the motor starts, through a series of gear drive makes the stirring vane on two rotating rods reverse rotation, forms two fan surfaces that open 165 degrees upwards. This design makes one side stirring vane agitates liquid upwards, and the other side agitates liquid downwards. In the liquid mixing process, the liquid of different positions and different states can be more fully intermingled, accelerates the material transfer, makes the different liquid of mutual solubility can form homogeneous solution quickly, and solute can also dissolve in solvent quickly and evenly. For the system that needs emulsification, such as cosmetic emulsion, food emulsifier production, this stirring mode of up and down boiling makes two liquids that are not mutually soluble more fully contact, disperses, refines the liquid drop particle size, greatly improves the stability and uniformity of emulsion, thereby produces better emulsification product, improves production efficiency and product quality.

[0019] 2. The utility model discloses, through installing the nozzle and the design of matched liquid channel, high pressure water pump etc. on the back liquid surface of stirring vane, realized the equipment convenient and high -efficient self -cleaning function. When emulsification works, the nozzle is installed on the back liquid surface of stirring vane, and its spray port does not contact with liquid surface, effectively avoids the spray port of nozzle being blocked. When emulsification is completed and needs to clean the inside of tank, first reverse starting motor drives stirring vane reverse rotation, makes the spray port of nozzle and the rotating direction consistent, then starts high pressure water pump. High pressure water pump sends water to the connecting pipe, and then through the liquid channel in the rotating rod and stirring vane, and high pressure water flow is sprayed from the nozzle. With the continuous rotation of stirring vane, high pressure water flow can all -round, dead -angle to the inside of tank and washes the residual material adhered on the inner wall of tank and stirring parts clean. After cleaning, liquid can be discharged from the discharge port, and the whole cleaning process is simple to operate, and does not need artificial complex disassembly and cleaning, saves manpower and time cost, guarantees the cleanliness of equipment simultaneously, is favorable for the smooth progress of subsequent production, prolongs the service life of equipment. ACCURACY OF DRAWINGS

[0020] Fig. 1 It is the whole structure schematic diagram of the utility model;

[0021] Fig. 2 It is the motor schematic diagram of the utility model;

[0022] Fig. 3 It is the rotating rod schematic diagram of the utility model;

[0023] Fig. 4 It is the rotating joint schematic diagram of the utility model;

[0024] Fig. 5 It is the high pressure water pump schematic diagram of the utility model;

[0025] Fig. 6 The nozzle of the utility model is a schematic view.

[0026] The reference signs are as follows:

[0027] 1, base; 2, tank body; 3, rotating rod; 4, stirring blade; 5, bevel gear one; 6, rotating frame; 7, rotating shaft; 8, gear two; 9, bevel gear three; 10, motor; 11, gear four; 12, nozzle; 13, rotating joint; 14, connecting pipe; 15, high-pressure water pump; 16, dust cover; 17, feeding port; 18, discharging port; 19, material blocking plate. DETAILED DESCRIPTION

[0028] In order to more clearly illustrate the overall concept of the utility model, the following will be described in detail in an exemplary manner in conjunction with the accompanying drawings of the specification.

[0029] In the description of the utility model, it is understood that the orientation or positional relationship indicated by the terms "center", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", "axial", "radial", "circumferential" and the like is based on the orientation or positional relationship shown in the drawings, and is only for the convenience of describing the utility model and simplifying the description, and therefore cannot be understood as indicating or implying that the devices or elements indicated must have a particular orientation, be constructed and operated in a particular orientation, and therefore cannot be understood as a limitation on the utility model.

[0030] In addition, the terms "first" and "second" are only for descriptive purposes, and cannot be understood as indicating or implying relative importance or implicitly indicating the number of the indicated technical features. Therefore, the features defined as "first" and "second" can explicitly or implicitly include one or more of the features. In the description of the utility model, the meaning of "multiple" is two or more, unless otherwise specifically limited.

[0031] In the utility model, unless otherwise specifically defined and limited, the terms "mounting", "connection", "connection", "fixing" and the like should be understood broadly, for example, it can be fixedly connected, or it can be detachably connected, or it can be integrated; it can be mechanically connected, or it can be electrically connected, or it can be communicated; it can be directly connected, or it can be indirectly connected through an intermediate medium; it can be the communication or interaction relationship between two elements inside two elements. For ordinary skilled in the art, the specific meaning of the above terms in the utility model can be understood according to the specific circumstances.

[0032] In the present application, unless otherwise explicitly specified and limited, the first feature is "on" or "under" the second feature, which can be direct contact between the first and second features, or indirect contact between the first and second features through an intermediate medium. In the description of the present application, the description of the terms "one scheme", "several schemes", "example", "specific example", or "several examples" means that the specific features, structures, materials or characteristics described in combination with the scheme or example are included in at least one scheme or example of the present application. In the present application, the illustrative description of the above terms does not necessarily refer to the same scheme or example. Moreover, the specific features, structures, materials or characteristics described can be combined in any one or more schemes or examples in a suitable manner.

[0033] As shown in Figs. 1-6 The embodiment of the present application provides a solid-liquid efficient dispersion emulsifier, which comprises a base 1, a tank body 2 is installed at the top end of the base 1, two vertical rotating rods 3 are rotationally connected to the middle part of the tank body 2, the two rotating rods 3 are designed to be oppositely inclined at an angle of 15 degrees, one group of stirring blades 4 is installed at the end of each of the two rotating rods 3 extending into the tank body 2, and the plurality of groups of stirring blades 4 are designed to be inclined at an angle of 45 degrees, when the rotating rod 3 drives the stirring blade 4 to rotate, the stirring blades 4 on the two rotating rods 3 form two fan surfaces, and the two fan surfaces are perpendicular to the rotating rods 3 connected thereto, so that the two fan surfaces are upwardly opened by 165 degrees;

[0034] A bevel gear one 5 is fixedly connected to one end of the rotating rod 3 located outside the tank body 2, a rotating frame 6 is fixedly connected to the top end of the tank body 2, two rotating shafts 7 are rotationally connected to the middle part of the rotating frame 6, a gear two 8 and a bevel gear three 9 are fixedly connected to each of the two rotating shafts 7, the two gear twos 8 are engaged with each other, the two bevel gears threes 9 are engaged with the two bevel gears ones 5 respectively, a motor 10 is installed at the top end of the tank body 2, a gear four 11 is fixedly connected to the output end of the motor 10, and the gear four 11 is engaged with the left gear two 8;

[0035] When the motor 10 starts, the gear four 11 rotates, because the gear four 11 is engaged with the gear two 8, in turn, the gear four 11 drives the left gear two 8 to rotate, and because the two gear two 8 are engaged, in turn, the right gear two 8 is driven to rotate, the rotating direction of the two gear two 8 is opposite, the two bevel gears three 9 are driven to rotate by the two gear two 8 respectively, the two bevel gears three 9 are engaged with the two bevel gears one 5 respectively, in turn, the two bevel gears three 9 drive the two bevel gears one 5 to rotate, in turn, the two bevel gears one 5 drive the rotating rod 3 to rotate, in turn, the rotating rod 3 drives the stirring blade 4 to rotate, because the rotating direction of the two bevel gears three 9 is opposite, in turn, the rotating direction of the two groups of stirring blade 4 is opposite, therefore, when the stirring blade 4 on one side stirs the liquid in the tank body 2, because the stirring blade 4 is designed to be inclined at an angle of 45 degrees, the liquid is stirred upward, because the stirring blade 4 on the other side rotates in the opposite direction, in turn, the liquid is stirred downward, therefore, the upward and downward stirring can make the liquid in different positions and different states more fully mixed, accelerate the material transfer, and make the properties of the liquid in the whole tank body 2 more uniform, such as making the different liquids that are mutually soluble quickly form a uniform solution, or making the solute quickly and uniformly dissolve in the solvent, at the same time, for the system that needs to be emulsified, this upward and downward stirring method can make the two liquids that are not mutually soluble more fully contact and disperse, refine the droplet size, and improve the stability and uniformity of the emulsion, such as in the production of cosmetic emulsion, food emulsifier, etc., more high-quality emulsified products can be obtained;

[0036] The upper side of the tank body 2 is provided with a feeding port 17, the lower side of the tank body 2 is provided with a discharging port 18, the inner side of the discharging port 18 is provided with a blocking plate 19, after the emulsification is completed, the blocking plate 19 is opened, and the emulsified liquid can flow out from the discharging port 18, the top end of the tank body 2 is provided with a dust cover 16, and the dust cover 16 is used for protecting the equipment at the top end of the tank body 2;

[0037] The back liquid surface of the stirring blade 4 is provided with a plurality of nozzles 12, that is, the side of the stirring blade 4 that does not directly contact the liquid surface when the stirring blade 4 rotates, the stirring blade 4 and the rotating rod 3 are both provided with liquid passages, which are in communication with the nozzles 12, one end of the two rotating rods 3 located outside the tank body 2 is fixedly connected with a rotating joint 13, the ends of the two rotating joints 13 away from the rotating rod 3 are fixedly connected with a connecting pipe 14, the top end of the tank body 2 is provided with a high-pressure water pump 15, and the output end of the high-pressure water pump 15 is connected with the connecting pipe 14;

[0038] When the emulsification is carried out, since the nozzle 12 is installed on the back surface of the stirring blade 4, the jet port of the nozzle 12 does not contact the liquid surface, and the jet port of the nozzle 12 is not blocked. After the emulsification is completed, the inside of the tank 2 is cleaned. First, the motor 10 is started in the reverse direction to drive the stirring blade 4 to rotate in the reverse direction, so that the jet port of the nozzle 12 is consistent with the direction of rotation. Then, the high-pressure water pump 15 is started to spray water through the connecting pipe 14, the rotating rod 3 and the internal channel of the stirring blade 4, and then from the nozzle 12. Through continuous rotation and high-pressure spraying, the inside of the tank 2 is cleaned. After the cleaning is completed, the liquid can be discharged from the discharge port 18.

[0039] Working principle:

[0040] 1. Emulsification operation

[0041] Feeding: The solid-liquid material to be emulsified is added to the tank 2 through the feeding port 17.

[0042] Starting the device: The motor 10 is started to drive the gear four 11 to rotate. Since the gear four 11 is engaged with the left gear two 8, the gear four 11 drives the left gear two 8 to rotate. Since the two gears two 8 are engaged, the right gear two 8 is driven to rotate in the opposite direction. The two gears two 8 drive the two bevel gears three 9 to rotate. Since the two bevel gears three 9 are engaged with the two bevel gears one 5, the two bevel gears one 5 are driven to rotate, and finally the rotating rod 3 and the stirring blade 4 are driven to rotate. The rotating directions of the two groups of stirring blades 4 are opposite.

[0043] Emulsification: One side of the stirring blade 4 is designed to be inclined at an angle of 45 degrees to stir the liquid upward, and the other side of the stirring blade 4 is designed to rotate in the opposite direction to stir the liquid downward. This upward and downward stirring makes the liquid in different positions and different states more fully mixed, accelerates the transfer of substances, and makes the properties of the liquid in the tank 2 more uniform. For systems that need to be emulsified, it can make two immiscible liquids more fully contact and disperse, refine the droplet size, and improve the stability and uniformity of the emulsion.

[0044] 2. Discharge

[0045] After the emulsification is completed, the blocking plate 19 inside the discharge port 18 is opened, and the emulsified liquid flows out from the discharge port 18.

[0046] 3. Device cleaning

[0047] Reverse rotation of the stirring blade 4: First, the motor 10 is started in the reverse direction to drive the stirring blade 4 to rotate in the reverse direction, so that the jet port of the nozzle 12 is consistent with the direction of rotation.

[0048] Starting high pressure water pump cleaning: start high pressure water pump 15, through the water flow, water flow through the connecting pipe 14, through the rotating rod 3 and the internal passage of the stirring blade 4, from the nozzle 12, through the stirring blade 4 constantly rotating and high pressure jet, realize the cleaning of the inside of the tank 2.

[0049] Discharge cleaning liquid: after cleaning, open the blocking plate 19, and discharge the cleaned liquid from the discharge port 18.

[0050] Each of the embodiments in the specification is described in a progressive manner, and the same and similar parts between the embodiments can be referred to each other. Each embodiment focuses on the difference from other embodiments. In particular, for the system embodiment, since it is basically similar to the method embodiment, the description is relatively simple, and the relevant parts can be referred to the part of the method embodiment.

[0051] The above only describes the embodiments of the present application and is not used to limit the present application. For those skilled in the art, the present application can be variously changed and modified. Any modification, equivalent replacement, improvement, etc. within the spirit and principle of the present application shall be included in the scope of the claims of the present application.

Claims

1. A solid-liquid high-efficiency dispersion emulsification machine, comprising a base (1), a stirring assembly, a cleaning assembly, a transmission assembly, characterized in that, The base (1) top end is provided with a tank (2), the tank (2) upper side is provided with a feeding port (17), the lower side is provided with a discharge port (18), the discharge port (18) inner side is provided with a blocking plate (19); Stirring assembly, the middle part of the tank (2) is rotatably connected with two vertical rotating rods (3), the two rotating rods (3) are designed to be inclined at an angle of 15 degrees, and one end of the two rotating rods (3) extending into the tank (2) is provided with a group of stirring blades (4), when the rotating rod (3) drives the stirring blade (4) to rotate, the stirring blades (4) on the two rotating rods (3) form two sectors, and the two sectors are perpendicular to the rotating rod (3) connected thereto, so that the two sectors are upwardly open; The cleaning assembly, the back liquid surface of the stirring blade (4) is provided with a plurality of nozzles (12), the stirring blade (4) and the rotating rod (3) are provided with liquid channels penetrating the nozzles (12), one end of the two rotating rods (3) located outside the tank (2) is fixedly connected with a rotating joint (13), the two rotating joints (13) are fixedly connected with a connecting pipe (14) away from the rotating rod (3), and the tank (2) top end is provided with a high-pressure water pump (15), and the high-pressure water pump (15) output end is connected with the connecting pipe (14).

2. The solid-liquid high-efficiency dispersion emulsification machine according to claim 1, characterized in that, The transmission assembly includes two bevel gears (5) fixedly connected with the rotating rods (3) located outside the tank (2), the tank (2) top end is fixedly connected with a rotating frame (6), the rotating frame (6) middle part is rotatably connected with two rotating shafts (7), the two rotating shafts (7) are fixedly connected with gear two (8) and bevel gear three (9), the tank (2) top end is provided with a motor (10), and the motor (10) output end is fixedly connected with gear four (11).

3. The solid-liquid high-efficiency dispersion emulsification machine according to claim 1, characterized in that, The nozzle (12) is installed on the back liquid surface of the stirring blade (4).

4. The solid-liquid high-efficiency dispersion emulsification machine according to claim 1, characterized in that, A plurality of groups of the stirring blades (4) are designed to be inclined at an angle of 45 degrees.

5. The solid-liquid high-efficiency dispersion emulsification machine according to claim 1, characterized in that, The stirring blades (4) on the two rotating rods (3) form two sectors perpendicular to the rotating rod (3) and upwardly open by 165 degrees.

6. The solid-liquid high-efficiency dispersion emulsification machine according to claim 2, characterized in that, The two gear two (8) are engaged, and the two bevel gear three (9) are engaged with the two bevel gear one (5) respectively.

7. The solid-liquid high-efficiency dispersion emulsification machine according to claim 2, characterized in that, The gear four (11) is engaged with the left gear two (8).

8. The solid-liquid high-efficiency dispersion emulsification machine according to claim 1, characterized in that, The tank (2) top end is provided with a dust cover (16).

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