Experimental emulsifying machine with replaceable glass barrel

By designing a laboratory emulsifier with a transparent glass tank and a replaceable emulsifying head, the problems of blind spots in laboratory observation and difficulty in replacing the emulsifying head were solved, achieving uniformity and efficient emulsification in the emulsification process.

CN223874847UActive Publication Date: 2026-02-06WENZHOU CHUANGBANG MASCH CO LTD
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Patent Information

Application Number
CN202520388207.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-03-07
Publication Date
2026-02-06
Estimated Expiration
2035-03-07

AI Technical Summary

Technical Problem

Existing emulsifiers have many blind spots for observation in laboratory use and the emulsification head is difficult to replace, which cannot meet the experimental requirements.

Method used

An experimental glass-bucket replaceable emulsifier was designed, featuring a transparent glass tank and jacket, a coaxial emulsification shaft and stirring shaft, a replaceable emulsification head, a large difference in speed between the stator and rotor, and staggered stirring blades to improve mixing uniformity and ease of observation.

Benefits of technology

It achieves uniformity and observability of the emulsification process, improves emulsification efficiency and discharge efficiency, and facilitates the replacement of emulsification heads and the comparison of effects.

✦ Generated by Eureka AI based on patent content.

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Abstract

An emulsifying machine with a replaceable glass barrel for an experiment comprises a rack, a control box, a control panel, a tank body and a tank cover, a jacket is arranged on the outer wall of the tank body, the tank body, the jacket and the tank cover are all made of transparent glass materials, the material emulsifying process is convenient to observe, a fixing frame connected with the tank cover is arranged on the portion, on the upper side of the control box, of the rack, an emulsifying shaft is rotationally arranged in a driving seat, and the emulsifying shaft is connected with the tank cover. A stirring shaft sleeves the outer side of the emulsifying shaft, uniform stirring of materials around an emulsifying head is guaranteed, so that the emulsifying quality is improved, the emulsifying head is arranged at the bottom of the emulsifying shaft and comprises a rotor and a stator, the rotor sleeves the bottom of the emulsifying shaft, and the stator sleeves the outer side of the rotor and is connected with the end part of the lower end of the stirring shaft; appropriate emulsifying heads can be replaced according to different materials, the emulsifying effects of the emulsifying heads can be conveniently compared, and a stirring blade assembly is arranged on the outer side of the stirring shaft.
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Description

TECHNICAL FIELD

[0001] The utility model relates to an emulsifying machine, especially to an experimental glass barrel replaceable emulsifying machine. BACKGROUND

[0002] The emulsifying machine is just through the high speed rotation of homogenizer head to carry out shearing, dispersion and impact to material, so that the material becomes more delicate, promotes oil and water to blend, and is widely applied to the production and processing technology of many cream products such as cosmetics, shower gel and sunscreen cream. At present, the common emulsifying machine on the market is mostly used for production, and only the built-in sight glass can be used to observe the internal state in the working process. This observation method has dead angles, and the emulsifying head is difficult to replace, so it is not suitable for laboratory experiments. SUMMARY

[0003] The utility model discloses a technical scheme that solves the technical problems, and provides an experimental glass barrel replaceable emulsifying machine which is simple in structure, reasonable in design, uniform in stirring, high in emulsification efficiency and convenient for observing the emulsification process.

[0004] The utility model discloses a technical scheme that solves the technical problems, and provides an experimental glass barrel replaceable emulsifying machine which is simple in structure, reasonable in design, uniform in stirring, high in emulsification efficiency and convenient for observing the emulsification process.

[0005] Preferably, the tank body is provided with connecting shafts on both sides, and the tank body is rotatably connected to the rack through the connecting shafts. The rack is provided with a turnover driving assembly in transmission connection with the connecting shafts. The above structure facilitates the turnover of the material in the tank body and improves the discharging efficiency.

[0006] As preferred, the fixed frame is provided with a stirring motor, the stirring motor is in transmission connection with the stirring shaft through a stirring driving assembly, the driving seat top is provided with an emulsifying motor, and the emulsifying motor is in transmission connection with an emulsifying shaft through a shaft coupling.

[0007] As preferred, the stirring shaft and the connecting sleeve are provided with first bearings between the upper and lower ends, and the emulsifying shaft and the stirring shaft are provided with second bearings between the two ends. The above structure improves the transmission stability between the emulsifying shaft and the stirring shaft.

[0008] As preferred, the stator top is provided with a mounting seat, the stator is connected with the stirring shaft through the mounting seat, the stator is provided with a plurality of first discharge channels, and the outer wall of the rotor is provided with uniform vanes. The above structure facilitates the disassembly and assembly of the stator, and when in use, the material enters the gap between the stator and the rotor from the adjacent two vanes on the lower side for cutting and emulsifying, and is then discharged from the first discharge channel or the gap between the rotor and the stator, avoiding the blockage caused by the accumulation of the material on the rotor.

[0009] As preferred, the first discharge channel is an inclined long hole, the vane on the outer side of the rotor is an arc structure, the outer side of the vane is provided with a baffle, the outer wall of the baffle is close to the inner wall of the stator, and the baffle is provided with a plurality of second discharge channels vertically arranged between the adjacent two vanes.

[0010] As preferred, the first discharge channel is a circular hole, the vane on the outer side of the rotor is an arc structure, and the outer side of the vane is close to the inner wall of the stator.

[0011] As preferred, the first discharge channel is a plurality of circular holes arranged in parallel, the vane on the outer side of the rotor is a spiral structure, and the outer side of the vane is close to the inner wall of the stator.

[0012] As preferred, the stirring page assembly comprises a plurality of stirring sleeves sleeved on the stirring shaft, the stirring sleeves are uniformly provided with first stirring leaves, the end portions of the first stirring leaves on the same side are vertically connected with second stirring leaves, and the lower ends of the second stirring leaves are obliquely provided with third stirring leaves toward one side of the emulsifying head. The above structure increases the stirring range and improves the stirring efficiency.

[0013] As preferred, the two first stirring leaves oppositely arranged on the stirring sleeve are arranged in interlacing mode. The above structure improves the stirring efficiency.

[0014] The utility model discloses a simple structure, reasonable in design, uniform stirring, high emulsification efficiency, convenient observation emulsification process and the like advantages. BRIEF DESCRIPTION OF DRAWINGS

[0015] Figure 1 is the whole structure schematic diagram of the embodiment of the utility model;

[0016] Figure 2 is the homogenizer head structure schematic diagram of the embodiment 1 of the utility model;

[0017] Figure 3 is the homogenizer head structure schematic diagram of the embodiment 2 of the utility model;

[0018] Figure 4 is the rotor section view of the embodiment 2 of the utility model.

[0019] In the figure: 1, rack;11, control box;12, control panel;13, air cylinder;14, fixed frame;15, connecting sleeve;16, drive seat;17, stirring motor;18, stirring drive assembly;19, emulsification motor;2, tank body;21, jacket;22, discharge port;23, connecting shaft;24, turnover drive assembly;3, tank cover;4, emulsification shaft;41, shaft coupling;42, second bearing;5, stirring shaft;51, first bearing;6, emulsification head;61, rotor;611, fan blade;612, baffle;613, second discharge channel;62, stator;621, mounting seat;622, first discharge channel;7, stirring page assembly;71, stirring sleeve;72, first stirring blade;73, second stirring blade;74, third stirring blade. Specific embodiments

[0020] The technical scheme of the utility model is further specifically explained below by specific embodiments and in conjunction with the drawings. Embodiments

[0021] As Figures 1 to 2An experimental glass barrel shown can replace the emulsifier, including frame 1, the frame 1 is equipped with control box 11, the control box 11 is equipped with control panel 12, the frame 1 is equipped with tank body 2 on the side of control box 11;The outer wall of the tank body 2 is provided with a jacket 21, and the bottom of the tank body 2 is provided with a discharge port 22, and the upper side of the tank body 2 is provided with a tank cover 3, the tank body 2, the jacket 21 and the tank cover 3 are transparent glass material, the tank body 2, the jacket 21 and the tank cover 3 are transparent glass material, which is convenient for observing the emulsification process of the material;The tank body 2 is provided with connecting shaft 23 on both sides, the tank body 2 is rotatably connected with the frame 1 through the connecting shaft 23, the frame 1 is provided with turnover driving assembly 24 in transmission connection with the connecting shaft 23, which is convenient for turning over the material in the tank body 2 and discharging, and improves the discharging efficiency;The stator 62 is provided with a mounting seat 621 on the top, the stator 62 is connected with the stirring shaft 5 through the mounting seat 621, and a plurality of first discharge channels 622 are arranged on the stator 62, the outer wall of the rotor 61 is uniformly provided with a plurality of blades 611, the stator 62 is convenient to disassemble and assemble, and the material enters the gap between the stator 62 from the lower side between the adjacent two blades 611 for cutting and emulsification, and then is discharged from the first discharge channel 622 or the gap between the rotor 61 and the stator 62, so that the material is prevented from being accumulated on the rotor 61 and blocked.

[0022] The frame 1 is provided with a fixing frame 14 on the upper side of the control box 11 through a pneumatic cylinder 13, the bottom of the fixing frame 14 is connected with the tank cover 3 through a connecting sleeve 15, the fixing frame 14 is provided with a driving seat 16, the driving seat 16 is rotatably provided with an emulsification shaft 4, the emulsification shaft 4 is sleeved with a stirring shaft 5, the lower end of the stirring shaft 5 and the emulsification shaft 4 extends to the bottom of the tank through the connecting sleeve 15 and the tank cover 3, the emulsification shaft 4 and the stirring shaft 5 are coaxially arranged, so that the stirring of the material around the emulsification head 6 is uniform, thereby improving the emulsification quality;The fixing frame 14 is provided with a stirring motor 17, the stirring motor 17 is in transmission connection with the stirring shaft 5 through a stirring driving assembly 18, the top of the driving seat 16 is provided with an emulsification motor 19, the emulsification motor 19 is in transmission connection with the emulsification shaft 4 through a shaft coupling 41, the stator 62 rotates in the opposite direction of the rotor 61 with the stirring shaft 5 during use, the speed difference between the rotor 61 and the stator 62 is improved, thereby improving the emulsification efficiency and effect;The first bearing 51 is sleeved between the upper and lower ends of the stirring shaft 5 and the connecting sleeve 15, and the second bearing 42 is arranged between the two ends of the emulsification shaft 4 and the stirring shaft 5, so as to improve the transmission stability between the emulsification shaft 4 and the stirring shaft 5.

[0023] The emulsifying shaft 4 bottom is provided with an emulsifying head 6, the emulsifying head 6 includes a rotor 61, a stator 62, the rotor 61 is sleeved on the emulsifying shaft 4 bottom, the stator 62 is sleeved on the outer side of the rotor 61 and is connected with the lower end of the stirring shaft 5, according to different materials, the suitable emulsifying head 6 can be replaced, and the emulsification effect between each emulsifying head 6 can be compared conveniently; the first discharge channel 622 is an inclined long hole, the fan blade 611 on the outer side of the rotor 61 is an arc structure, the outer side of the fan blade 611 is provided with a baffle 612, the outer wall of the baffle 612 is close to the inner wall of the stator 62, and a plurality of second discharge channels 613 are arranged between the adjacent two fan blades 611.

[0024] The outer side of the stirring shaft 5 is provided with a stirring blade assembly 7; the stirring blade assembly 7 includes a plurality of stirring sleeves 71 sleeved on the stirring shaft 5, the stirring sleeves 71 are uniformly provided with first stirring blades 72, the end of the first stirring blade 72 on the same side is vertically connected with a second stirring blade 73, the lower end of the second stirring blade 73 is inclined to one side of the emulsifying head 6 and is provided with a third stirring blade 74, and the two first stirring blades 72 oppositely arranged on the stirring sleeve 71 are arranged in a staggered manner, so that the stirring range is increased and the stirring efficiency is improved. Embodiment

[0025] As Figure 1 Or Figure 3 The experimental glass barrel shown in the figure can replace the emulsifying machine, which comprises a rack 1, a control box 11 arranged on the rack 1, a control panel 12 arranged on the control box 11, and a tank body 2 arranged on one side of the control box 11 of the rack 1; a jacket 21 is arranged on the outer wall of the tank body 2, a discharge port 22 is arranged at the bottom of the tank body 2, a tank cover 3 is arranged on the upper side of the tank body 2, and the tank body 2, the jacket 21 and the tank cover 3 are all made of transparent glass material, so that the emulsification process of the material can be observed conveniently; connecting shafts 23 are arranged on both sides of the tank body 2, the tank body 2 is rotatably connected with the rack 1 through the connecting shafts 23, a turnover driving assembly 24 is arranged on the rack 1 and is in transmission connection with the connecting shafts 23, so that the material in the tank body 2 can be turned over and discharged, and the discharge efficiency is improved; a mounting seat 621 is arranged at the top of the stator 62, the stator 62 is connected with the stirring shaft 5 through the mounting seat 621, a plurality of first discharge channels 622 are arranged on the stator 62, and fan blades 611 are uniformly arranged on the outer wall of the rotor 61, so that the stator 62 can be conveniently disassembled and assembled; when in use, the material enters the gap between the stator 62 from the lower side between the adjacent two fan blades 611 for cutting and emulsification, and is then discharged from the gap between the first discharge channel 622 or the rotor 61 and the stator 62, so that the material is prevented from being accumulated on the rotor 61 and causing blockage.

[0026] The rack 1 is provided with a fixing frame 14 on the upper side of the control box 11 through a gas cylinder 13, the bottom of the fixing frame 14 is connected with the tank cover 3 through a connecting sleeve 15, a driving seat 16 is arranged on the fixing frame 14, an emulsification shaft 4 is rotatably arranged in the driving seat 16, a stirring shaft 5 is sleeved on the outer side of the emulsification shaft 4, the stirring shaft 5 extends to the bottom of the tank through the connecting sleeve 15 and the tank cover 3 at the lower end of the emulsification shaft 4, the emulsification shaft 4 and the stirring shaft 5 are coaxially arranged, which ensures the uniform stirring of the material around the emulsification head 6, thereby improving the emulsification quality; a stirring motor 17 is arranged on the fixing frame 14, the stirring motor 17 is in transmission connection with the stirring shaft 5 through a stirring driving assembly 18, an emulsification motor 19 is arranged at the top of the driving seat 16, the emulsification motor 19 is in transmission connection with the emulsification shaft 4 through a shaft coupling 41, the stator 62 rotates in the opposite direction of the rotor 61 with the stirring shaft 5 during use, which improves the speed difference between the rotor 61 and the stator 62, thereby improving the emulsification efficiency and effect; a first bearing 51 is sleeved between the upper and lower ends of the stirring shaft 5 and the connecting sleeve 15, a second bearing 42 is arranged between the two ends of the emulsification shaft 4 and the stirring shaft 5, which improves the transmission stability between the emulsification shaft 4 and the stirring shaft 5.

[0027] The emulsification shaft 4 is provided with an emulsification head 6 at the bottom, the emulsification head 6 comprises a rotor 61 and a stator 62, the rotor 61 is sleeved on the bottom of the emulsification shaft 4, the stator 62 is sleeved on the outer side of the rotor 61 and connected with the lower end of the stirring shaft 5, suitable emulsification heads 6 can be replaced according to different materials, which is also convenient for comparing the emulsification effects between the emulsification heads 6; the first discharge channel 622 is a circular hole, the fan blade 611 on the outer side of the rotor 61 is in arc structure, and the outer side of the fan blade 611 is close to the inner wall of the stator 62.

[0028] The outer side of the stirring shaft 5 is provided with a stirring blade assembly 7; the stirring blade assembly 7 comprises a plurality of stirring sleeves 71 sleeved on the stirring shaft 5, a first stirring blade 72 is uniformly arranged on each stirring sleeve 71, the end of the first stirring blade 72 on the same side is vertically connected with a second stirring blade 73, the lower end of the second stirring blade 73 is inclinedly provided with a third stirring blade 74 towards the side of the emulsification head 6, and the two first stirring blades 72 oppositely arranged on the stirring sleeve 71 are arranged in interlaced manner, which increases the stirring range and improves the stirring efficiency. Embodiment

[0029] As Figure 1 Or Figure 4An experimental glass barrel shown can replace the emulsifier, including frame 1, the frame 1 is equipped with control box 11, the control box 11 is equipped with control panel 12, the frame 1 is equipped with tank body 2 on the side of control box 11;The outer wall of the tank body 2 is provided with a jacket 21, and the bottom of the tank body 2 is provided with a discharge port 22, and the upper side of the tank body 2 is provided with a tank cover 3, the tank body 2, the jacket 21 and the tank cover 3 are transparent glass material, the tank body 2, the jacket 21 and the tank cover 3 are transparent glass material, which is convenient for observing the emulsification process of the material;The tank body 2 is provided with connecting shaft 23 on both sides, the tank body 2 is rotatably connected with the frame 1 through the connecting shaft 23, the frame 1 is provided with turnover driving assembly 24 in transmission connection with the connecting shaft 23, which is convenient for turning over the material in the tank body 2 and discharging, and improves the discharging efficiency;The stator 62 is provided with a mounting seat 621 on the top, the stator 62 is connected with the stirring shaft 5 through the mounting seat 621, and a plurality of first discharge channels 622 are arranged on the stator 62, the outer wall of the rotor 61 is uniformly provided with a plurality of blades 611, the stator 62 is convenient to disassemble and assemble, and the material enters the gap between the stator 62 from the lower side between the adjacent two blades 611 for cutting and emulsification, and then is discharged from the first discharge channel 622 or the gap between the rotor 61 and the stator 62, so that the material is prevented from being accumulated on the rotor 61 and blocked.

[0030] The frame 1 is provided with a fixing frame 14 on the upper side of the control box 11 through a pneumatic cylinder 13, the bottom of the fixing frame 14 is connected with the tank cover 3 through a connecting sleeve 15, the fixing frame 14 is provided with a driving seat 16, the driving seat 16 is rotatably provided with an emulsification shaft 4, the emulsification shaft 4 is sleeved with a stirring shaft 5, the stirring shaft 5 extends to the bottom of the tank through the connecting sleeve 15 and the tank cover 3, the emulsification shaft 4 and the stirring shaft 5 are coaxially arranged, so that the stirring of the material around the emulsification head 6 is uniform, thereby improving the emulsification quality;The fixing frame 14 is provided with a stirring motor 17, the stirring motor 17 is in transmission connection with the stirring shaft 5 through a stirring driving assembly 18, the top of the driving seat 16 is provided with an emulsification motor 19, the emulsification motor 19 is in transmission connection with the emulsification shaft 4 through a shaft coupling 41, the stator 62 rotates in the opposite direction of the rotor 61 with the stirring shaft 5 during use, the speed difference between the rotor 61 and the stator 62 is improved, thereby improving the emulsification efficiency and effect;The first bearing 51 is sleeved between the upper and lower ends of the stirring shaft 5 and the connecting sleeve 15, and the second bearing 42 is arranged between the two ends of the emulsification shaft 4 and the stirring shaft 5, so as to improve the transmission stability between the emulsification shaft 4 and the stirring shaft 5.

[0031] The emulsification shaft 4 is provided with an emulsification head 6 at the bottom, the emulsification head 6 comprises a rotor 61 and a stator 62, the rotor 61 is sleeved on the bottom of the emulsification shaft 4, the stator 62 is sleeved on the outside of the rotor 61 and connected with the lower end of the stirring shaft 5, suitable emulsification head 6 can be replaced according to different materials, and the emulsification effects of the emulsification heads 6 can be compared conveniently; the first discharging channel 622 is a plurality of circular holes arranged in parallel, the fan blade 611 on the outside of the rotor 61 is a spiral structure, and the outside of the fan blade 611 is close to the inner wall of the stator 62.

[0032] The stirring shaft 5 is provided with a stirring blade assembly 7 on the outside; the stirring blade assembly 7 comprises a plurality of stirring sleeves 71 sleeved on the stirring shaft 5, the stirring sleeves 71 are uniformly provided with first stirring blades 72, the end portions of the first stirring blades 72 on the same side are vertically connected with second stirring blades 73, the lower end of the second stirring blade 73 is obliquely provided with a third stirring blade 74 towards the side of the emulsification head 6, and the two first stirring blades 72 oppositely arranged on the stirring sleeve 71 are arranged in a staggered manner, so that the stirring range is increased and the stirring efficiency is improved.

[0033] The above embodiment is only a preferred scheme of the present application, and does not limit the present application in any form, and other variants and modifications can be made without departing from the technical scheme recited in the claims.

Claims

1. A replaceable emulsifying machine for laboratory glass barrels, comprising a frame (1) provided with a control box (11) provided with a control panel (12), characterized in that: The rack (1) is provided with a tank body (2) on the side of the control box (11), the outer wall of the tank body (2) is provided with a jacket (21), the bottom of the tank body (2) is provided with a discharge port (22), the upper side of the tank body (2) is provided with a tank cover (3), the tank body (2), the jacket (21) and the tank cover (3) are all transparent glass materials, the rack (1) is provided with a fixing frame (14) on the upper side of the control box (11) through a gas cylinder (13), the bottom of the fixing frame (14) is connected with the tank cover (3) through a connecting sleeve (15), the fixing frame (14) is provided with a driving seat (16), the driving seat (16) is rotatably provided with an emulsification shaft (4) inside, the emulsification shaft (4) is provided with a stirring shaft (5) outside, the lower end of the stirring shaft (5) and the emulsification shaft (4) penetrates the connecting sleeve (15), the tank cover (3) and extends to the bottom of the tank, the bottom of the emulsification shaft (4) is provided with an emulsification head (6), the emulsification head (6) comprises a rotor (61) and a stator (62), the rotor (61) is sleeved on the bottom of the emulsification shaft (4), the stator (62) is sleeved on the outside of the rotor (61) and is connected with the lower end of the stirring shaft (5), the stirring shaft (5) is provided with a stirring blade assembly (7) outside.

2. The glassjar experimental emulsifier of claim 1 wherein: The tank body (2) is provided with a connecting shaft (23) on both sides, the tank body (2) is rotatably connected with the rack (1) through the connecting shaft (23), and the rack (1) is provided with a turnover driving assembly (24) in transmission connection with the connecting shaft (23).

3. The glassjar experimental emulsifier of claim 1 wherein: The fixing frame (14) is provided with a stirring motor (17), the stirring motor (17) is in transmission connection with the stirring shaft (5) through a stirring driving assembly (18), the top of the driving seat (16) is provided with an emulsification motor (19), and the emulsification motor (19) is in transmission connection with the emulsification shaft (4) through a shaft coupling (41).

4. The glassjar experimental emulsifier of claim 1 wherein: The first bearing (51) is sleeved between the upper and lower ends of the stirring shaft (5) and the connecting sleeve (15), and the second bearing (42) is arranged between the two ends of the emulsification shaft (4) and the stirring shaft (5).

5. The glassjar experimental emulsifier of claim 1 wherein: The top of the stator (62) is provided with a mounting seat (621), the stator (62) is connected with the stirring shaft (5) through the mounting seat (621), a plurality of first discharge channels (622) are arranged on the stator (62), and the outer wall of the rotor (61) is uniformly provided with a plurality of blades (611).

6. The glassjar experimental emulsifier of claim 5 wherein: The first discharge channel (622) is an inclined long hole, the blade (611) outside the rotor (61) is in an arc structure, the blade (611) is provided with a baffle (612) outside, the outer wall of the baffle (612) is close to the inner wall of the stator (62), and a plurality of second discharge channels (613) are arranged between the adjacent two blades (611) and are vertically arranged.

7. The glassjar experimental emulsifier of claim 5 wherein: The first discharge channel (622) is a circular hole, the blade (611) outside the rotor (61) is in an arc structure, and the blade (611) is close to the inner wall of the stator (62).

8. The glassjar experimental emulsifier of claim 5 wherein: The first discharge channel (622) is a plurality of parallel arranged round holes, the fan blade (611) outside the rotor (61) is a spiral structure, and the fan blade (611) outside is close to the inner wall of the stator (62).

9. The glassjar experimental emulsifier of claim 1 wherein: The stirring assembly (7) comprises a plurality of stirring sleeves (71) sleeved on the stirring shaft (5), the stirring sleeves (71) are uniformly provided with first stirring blades (72), the end portions of the first stirring blades (72) on the same side are vertically connected with second stirring blades (73), and the lower ends of the second stirring blades (73) are obliquely provided with third stirring blades (74) towards the side of the emulsifying head (6).

10. The glassjar experimental emulsifier of claim 9, wherein: The two first stirring blades (72) oppositely arranged on the stirring sleeve (71) are arranged in an interlaced mode.