Dispersing device for pesticide microemulsion production
By using a sharp, thin-edged stirring blade in the pesticide emulsification equipment for stirring, shearing, and heating, the vortex intensity is increased and the viscosity is reduced, thus solving the problems of poor emulsification effect and difficult discharge of existing equipment.
Patent Information
- Application Number
- CN202520201067.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-02-08
- Publication Date
- 2026-02-06
- Estimated Expiration
- 2035-02-08
AI Technical Summary
Existing pesticide emulsification equipment has a relatively rounded stirring device with low shear force, resulting in poor emulsification effect and high viscosity of pesticides after emulsification, making it difficult for the machine to discharge the material.
It employs a thin-edged stirring blade for stirring and shearing, and is equipped with a heating device for water bath heating to enhance vortex intensity and reduce viscosity. Combined with an auger device, it achieves rapid material discharge.
It improves the emulsification effect of pesticides, reduces the viscosity of pesticides after emulsification, and solves the problem of difficult discharge from the machine.
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Figure CN223874983U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to the technical field of pesticide emulsification equipment, in particular to a kind of dispersing device for pesticide microemulsion production. BACKGROUND
[0002] Pesticide is the collective term of various types of agents used in agricultural production, in order to improve the uniformity of pesticide, emulsification treatment is needed when manufacturing.
[0003] The existing pesticide emulsification equipment, such as a Chinese utility model patent for a kind of pesticide preparation stirring emulsification device with authorization announcement No. CN222151666U, is representative of one kind of prior art, which mainly includes an emulsification barrel and a stirring rod. The emulsification barrel holds the pesticide, and the stirring rod stirs and emulsifies the pesticide.
[0004] However, the existing technical equipment still has the following problems when in use: the existing stirring device has a relatively round shape, which produces a small shear force on the pesticide liquid, resulting in poor emulsification effect. Moreover, the viscosity of the emulsified pesticide is high, making it difficult for the machine to discharge. INVENTION CONTENTS
[0005] To solve the above technical problems, the utility model provides a kind of dispersing device for pesticide microemulsion production by setting emulsification device, which can improve the strength of vortex generated in pesticide by stirring and shearing with sharp and thin shape, improve emulsification effect, and reduce the viscosity of emulsified pesticide by setting heating device to heat pesticide, facilitating machine discharge.
[0006] The utility model discloses a kind of dispersing device for pesticide microemulsion production, including body;It further includes emulsification device, heating device, discharge device and filling device, emulsification device, heating device and discharge device are all installed on body, filling device is installed on discharge device;Body holds pesticide, emulsification device stirs and shears emulsification pesticide, heating device water bath heats pesticide, emulsification device and discharge device cooperate to quickly discharge emulsified pesticide, filling device facilitates emulsified pesticide filling.
[0007] Preferably, the body includes a support seat, an emulsification barrel and a barrel cover. The emulsification barrel is installed on the support seat, and a guide slope is provided at the bottom of the emulsification barrel. A discharge port one is provided at the bottom end of the emulsification barrel, and an installation hole and a feed port are provided at the top end of the emulsification barrel. The barrel cover is covered on the top end of the feed port.
[0008] Preferably, the emulsifying device comprises a reducer I, a motor I, a plurality of rotating shafts, stirring knives and a screw conveyor I, the reducer I is fixedly installed at the top end of the installation hole of the emulsifying barrel, the motor I is fixedly installed at the top end of the reducer I, the rotating shafts are rotatably installed in the installation hole of the emulsifying barrel and are rotatably connected between the rotating shafts and the reducer I, the motor I provides power to the rotating shafts through the reducer I, the stirring knives are uniformly and spacedly installed on the rotating shafts, and the screw conveyor I is installed at the bottom of the rotating shafts and the outer edge of the screw conveyor I is matched in size with the guide slope of the emulsifying barrel; the motor I provides power to drive the rotating shafts to rotate, the rotating shafts drive the stirring knives and the screw conveyor I to rotate, the stirring knives rotate to stir and shear the pesticide, so that the pesticide is emulsified, the screw conveyor I rotates in the forward direction to drive the pesticide to move upward, thereby preventing the pesticide from being stratified and causing incomplete emulsification, and the screw conveyor I rotates in the reverse direction to drive the emulsified pesticide to be discharged.
[0009] Preferably, the plurality of stirring knives are gradually reduced in thickness and width near the edges and are sequentially rotated by a certain angle from top to bottom; the stirring knives with thin edges can improve the strength of the vortex generated when the stirring knives rotate, improve the emulsification effect, and the sequentially rotated stirring knives can reduce the damage caused by the vortex generated by each stirring knife to other stirring knives, improve the stability of the machine operation, and improve the emulsification speed.
[0010] Preferably, the heating device comprises a water bath jacket, an electric heater and two water pipes, the water bath jacket is fixedly sleeved at the outer end of the emulsifying barrel, the electric heater is fixedly sleeved at the outer end of the water bath jacket, and the two water pipes are installed at the side ends of the water bath jacket and pass through the electric heater; the water pipes are used for supplying and discharging water to the water bath jacket, the electric heater heats the water bath jacket, the water bath jacket transmits heat to heat the pesticide, accelerates the emulsification process, the water bath mode can reduce the temperature variation range, improve the temperature control accuracy, and prevent the emulsifier from being invalid due to high temperature.
[0011] Preferably, the discharging device comprises a discharging barrel, a screw conveyor II, a reducer II and a motor II, the discharging barrel is fixedly installed at the bottom end of the discharging port I of the emulsifying barrel, the discharging barrel is provided with a discharging port II at the front end, the screw conveyor II is rotatably installed in the discharging barrel, the reducer II is fixedly installed at the rear end of the discharging barrel and is rotatably connected between the discharging barrel and the screw conveyor II, and the motor II is fixedly installed at the rear end of the reducer II and provides power to the screw conveyor II through the reducer II; the motor II provides power to drive the screw conveyor II to rotate, and the screw conveyor II rotates to transport the emulsified pesticide.
[0012] Preferably, the filling device comprises a filling frame, a filling pipe, a leak-proof nozzle, a press switch and a hose, the filling frame is fixedly installed at the bottom end of the discharge cylinder, the filling pipe is clamped at the top end of the filling frame, the leak-proof nozzle is fixedly installed at the rear end of the filling pipe, the press switch is installed on the filling pipe, and the hose is installed at the front end of the discharge cylinder and the filling pipe; when the pesticide emulsification is completed, the filling pipe is removed, the leak-proof nozzle is inserted into the pesticide bottle, then the press switch is pressed to make the filling pipe inside conductive, the pesticide in the discharge cylinder is discharged into the pesticide bottle through the hose, the filling pipe and the leak-proof nozzle, the press switch is released when the pesticide bottle is filled, and the filling is completed, and the circulation operation can complete the filling of the pesticide.
[0013] Compared with the prior art, the utility model has the advantages that: the pesticide is stirred and sheared through the sharp and thin shape, the strength of the vortex generated in the pesticide is improved, and the emulsification effect is improved; and the pesticide is heated, the viscosity of the emulsified pesticide is reduced, and the machine discharging is facilitated. BRIEF DESCRIPTION OF DRAWINGS
[0014] Figure 1 is the axonometric structure schematic diagram of the utility model;
[0015] Figure 2 is the axonometric structure schematic diagram of the machine body;
[0016] Figure 3 is the axonometric section structure schematic diagram of the emulsification device;
[0017] Figure 4 is the axonometric structure schematic diagram of the heating device;
[0018] Figure 5 is the axonometric section structure schematic diagram of the discharge device;
[0019] Figure 6 is the axonometric structure schematic diagram of the filling device.
[0020] Markings in the drawings: 01, machine body; 11, support seat; 12, emulsification barrel; 13, barrel cover; 02, emulsification device; 21, speed reducer one; 22, motor one; 23, rotating shaft; 24, stirring knife; 25, auger one; 03, heating device; 31, water bath sleeve; 32, electric heater; 33, water pipe; 04, discharge device; 41, discharge cylinder; 42, auger two; 43, speed reducer two; 44, motor two; 05, filling device; 51, filling frame; 52, filling pipe; 53, leak-proof nozzle; 54, press switch; 55, hose. DETAILED DESCRIPTION
[0021] For the convenience of understanding the utility model, the utility model will be described more fully below with reference to the relevant drawings. The utility model can be realized in many different forms and is not limited to the embodiments described herein. On the contrary, the purpose of providing these embodiments is to make the disclosure of the utility model more thorough and comprehensive.
[0022] Embodiment 1
[0023] As Figure 1 shown, including fuselage 01, still including emulsification device 02, heating device 03, discharging device 04 and filling device 05, emulsification device 02, heating device 03 and discharging device 04 are all installed on fuselage 01, and filling device 05 is installed on discharging device 04, fuselage 01 is used for containing pesticide, emulsification device 02 is used for stirring and shearing emulsification of pesticide, heating device 03 is used for water bath heating of pesticide, emulsification device 02 and discharging device 04 cooperate to quickly discharge emulsified pesticide, and filling device 05 is convenient for filling emulsified pesticide,
[0024] As Figure 2 shown, the fuselage 01 includes a support seat 11, an emulsification barrel 12 and a barrel cover 13, the emulsification barrel 12 is installed on the support seat 11, a guide slope is arranged at the bottom of the emulsification barrel 12, a discharge port one is arranged at the bottom of the emulsification barrel 12, and an installation hole and a feeding port are arranged at the top end of the emulsification barrel 12, and the barrel cover 13 is covered on the top end of the feeding port;
[0025] As Figure 3 shown, the emulsification device 02 includes a speed reducer one 21, a motor one 22, a plurality of rotating shafts 23, stirring knives 24 and a screw conveyor one 25, the speed reducer one 21 is fixedly installed at the top end of the installation hole of the emulsification barrel 12, the motor one 22 is fixedly installed at the top end of the speed reducer one 21, the rotating shaft 23 is rotatably installed in the installation hole of the emulsification barrel 12, and the rotating shaft 23 is rotatably connected between the speed reducer one 21, the motor one 22 provides power to the rotating shaft 23 through the speed reducer one 21, the plurality of stirring knives 24 are uniformly and interval installed on the rotating shaft 23, the screw conveyor one 25 is installed at the bottom of the rotating shaft 23, and the outer edge of the screw conveyor one 25 is matched with the size of the guide slope of the emulsification barrel 12; the plurality of stirring knives 24 are all gradually reduced in thickness and width when close to the edge, and the plurality of stirring knives 24 are installed in a certain angle from top to bottom in turn;
[0026] As Figure 4 shown, the heating device 03 includes a water bath sleeve 31, an electric heater 32 and two water pipes 33, the water bath sleeve 31 is fixedly sleeved at the outer end of the emulsification barrel 12, the electric heater 32 is fixedly sleeved at the outer end of the water bath sleeve 31, and the two water pipes 33 are both installed at the side end of the water bath sleeve 31 through the electric heater 32;
[0027] As Figure 5As shown, the discharge device 04 includes a discharge cylinder 41, an auger 42, a reducer 43, and a motor 44. The discharge cylinder 41 is fixedly installed at the bottom of the discharge port 1 of the emulsification tank 12. The discharge port 2 is provided at the front end of the discharge cylinder 41. The auger 42 is rotatably installed inside the discharge cylinder 41. The reducer 43 is fixedly installed at the rear end of the discharge cylinder 41 and is rotatably connected to the auger 42 through the discharge cylinder 41. The motor 44 is fixedly installed at the rear end of the reducer 43 and provides power to the auger 42 through the reducer 43.
[0028] First, open the lid 13 and add the pesticide into the emulsification tank 12. Then, turn on the motor 22. The motor 22 provides power to drive the rotating shaft 23 to rotate. The rotation of the rotating shaft 23 drives the stirring blade 24 and the auger 25 to rotate. The rotating stirring blade 24 stirs and shears the pesticide, emulsifying it. The auger 25 rotates clockwise, causing the pesticide to move upwards to prevent stratification and incomplete emulsification. The auger 25 rotates counterclockwise to discharge the emulsified pesticide. The thin-edged stirring blade 24 can increase the intensity of the vortex generated when it rotates, improving the emulsification effect. The sequentially rotating stirring blades 24 can reduce the impact of stratification. The eddy currents generated by the agitator blades 24 disrupt the stability of the machine's operation and increase the emulsification speed. Then, the electric heater 32 is turned on, and the water pipe 33 is used to supply and drain water to the water bath sleeve 31. The electric heater 32 heats the water bath sleeve 31, and the water bath sleeve 31 heats the pesticide, accelerating the emulsification process. The water bath method can reduce the temperature fluctuation range, improve the temperature control accuracy, and prevent the emulsifier from failing due to high temperature. After emulsification is completed, the second motor 44 is turned on. The second motor 44 provides power to drive the second auger 42 to rotate. The rotation of the second auger 42 transports the emulsified pesticide.
[0029] Example 2
[0030] In addition to Example 1, it also includes:
[0031] like Figure 6 As shown, the filling device 05 includes a filling frame 51, a filling tube 52, a leak-proof nozzle 53, a push switch 54, and a hose 55. The filling frame 51 is fixedly installed at the bottom of the discharge cylinder 41, the filling tube 52 is clipped onto the top of the filling frame 51, the leak-proof nozzle 53 is fixedly installed at the rear end of the filling tube 52, the push switch 54 is installed on the filling tube 52, and the hose 55 is installed on the discharge cylinder 41 and the front end of the filling tube 52.
[0032] First, open the lid 13 and add the pesticide into the emulsification tank 12. Then, turn on the motor 22. The motor 22 provides power to drive the rotating shaft 23 to rotate. The rotating shaft 23 drives the stirring blade 24 and the auger 25 to rotate. The rotating stirring blade 24 stirs and shears the pesticide, emulsifying it. The auger 25 rotates clockwise, causing the pesticide to move upwards to prevent stratification and incomplete emulsification. The auger 25 rotates counterclockwise to discharge the emulsified pesticide. The thin-edged stirring blade 24 can increase the intensity of the vortex generated when it rotates, improving the emulsification effect. The sequentially rotating stirring blades 24 can reduce the damage caused by the vortex generated by each stirring blade 24 to other stirring blades 24, improving the stability of machine operation and increasing the emulsification speed. Then, turn on the electric heater 32 and the water pipe 33 for... Water is supplied and drained into the water bath sleeve 31. The electric heater 32 heats the water bath sleeve 31, and the water bath sleeve 31 heats the pesticide, accelerating the emulsification process. The water bath method can reduce the temperature fluctuation range, improve the temperature control accuracy, and prevent the emulsifier from failing due to high temperature. After emulsification is completed, the motor 44 is turned on, and the motor 44 provides power to drive the auger 42 to rotate. The auger 42 rotates to transport the emulsified pesticide. At the same time, the filling tube 52 is removed, the leak-proof nozzle 53 is inserted into the pesticide bottle, and then the press switch 54 is pressed to make the filling tube 52 open. The pesticide in the discharge cylinder 41 is then discharged into the pesticide bottle through the hose 55, the filling tube 52, and the leak-proof nozzle 53. When the pesticide bottle is full, the press switch 54 is released, and the filling is completed. This cycle of operation can complete the filling of the pesticide.
[0033] like Figures 1 to 6As shown, the pesticide microemulsion production dispersing device, when working, first opens the barrel cover 13, and then pours the pesticide into the emulsifying barrel 12, and then opens the motor one 22, the motor one 22 provides power, drives the rotating shaft 23 to rotate, the rotating shaft 23 drives the stirring knife 24 and the auger one 25 to rotate, the stirring knife 24 rotates to stir and shear the pesticide, the pesticide is emulsified, the auger one 25 drives the pesticide to move upward in the positive direction, prevents the pesticide from being layered, causes incomplete emulsification, the auger one 25 drives the emulsified pesticide to be discharged in the reverse direction, the edge of the thin stirring knife 24 can improve the intensity of the vortex generated when the stirring knife 24 rotates, improve the emulsification effect, the stirring knife 24 can reduce the damage caused by the vortex generated by each stirring knife 24 to other stirring knives 24, improve the machine running stability, improve the emulsification speed, then opens the electric heater 32, the water pipe 33 is used for supplying and discharging water to the water bath cover 31, the electric heater 32 heats the water bath cover 31, the water bath cover 31 heats the pesticide, accelerates the emulsification process, the water bath mode can reduce the temperature change range, improve the temperature control accuracy, prevent the emulsifier from being invalid due to high temperature, opens the motor two 44 after the emulsification is completed, the motor two 44 provides power, drives the auger two 42 to rotate, the auger two 42 rotates to convey the emulsified pesticide, simultaneously, the filling pipe 52 is taken off, the leak-proof nozzle 53 is inserted into the pesticide bottle, then the pressing switch 54 is pressed, the filling pipe 52 is connected, the pesticide in the discharging cylinder 41 is discharged into the pesticide bottle through the hose 55, the filling pipe 52 and the leak-proof nozzle 53, when the pesticide bottle is filled, the pressing switch 54 is released, and the filling is completed, and the cycle operation can complete the filling of the pesticide.
[0034] The motor one 22, the electric heater 32 and the motor two 44 of the utility model are purchased on the market, and the technical personnel in the industry only needs to install and operate according to the attached instruction manual, without the technical personnel in the field paying creative labor.
[0035] The utility model discloses a main function realized is: through setting up emulsification device 02, with the sharp thin appearance to the pesticide is stirred and is sheared, can improve the intensity of the vortex generated in the pesticide, improve the emulsification effect, and through setting up heating device 03, heat the pesticide, reduce the viscosity of the emulsified pesticide, facilitate machine discharge, solve the existing stirring device appearance relatively round, the shear force generated to the pesticide liquid is less, cause the emulsification effect to be poor, and the viscosity of the pesticide emulsion is higher, cause the machine discharge difficult existing technical problem.
[0036] The above only is the preferred implementation way of the utility model, should point out, for ordinary technical personnel in this technical field, on the premise of not departing from the technical principle of the utility model, can also make a number of improvements and variations, these improvements and variations also should be regarded as the protection range of the utility model.
Claims
1. A dispersing device for pesticide microemulsion production, comprising a machine body (01); characterized in that, It also includes emulsifying device (02), heating device (03), discharging device (04) and filling device (05), emulsifying device (02), heating device (03) and discharging device (04) are all installed on the body (01), filling device (05) is installed on the discharging device (04); The pesticide is filled in the body (01), the pesticide is stirred and sheared emulsification by the emulsifying device (02), the pesticide is heated by water bath by the heating device (03), the emulsified pesticide is discharged quickly by the emulsifying device (02) and the discharging device (04), and the emulsified pesticide is filled conveniently by the filling device (05).
2. The dispersing device for producing a pesticide microemulsion according to claim 1, wherein The body (01) includes a support seat (11), an emulsifying barrel (12) and a barrel cover (13), the emulsifying barrel (12) is installed on the support seat (11), a guide slope is arranged at the bottom of the emulsifying barrel (12), a discharge port one is arranged at the bottom of the emulsifying barrel (12), an installation hole and a feed inlet are arranged at the top of the emulsifying barrel (12), and the barrel cover (13) covers the top of the feed inlet.
3. The dispersing device for producing a pesticide microemulsion according to claim 2, wherein The emulsifying device (02) includes a speed reducer one (21), a motor one (22), a plurality of rotating shafts (23), stirring knives (24) and a screw one (25), the speed reducer one (21) is fixedly installed at the top of the installation hole of the emulsifying barrel (12), the motor one (22) is fixedly installed at the top of the speed reducer one (21), the rotating shafts (23) are rotatably installed in the installation hole of the emulsifying barrel (12) and are rotatably connected between the speed reducer one (21), the motor one (22) provides power to the rotating shafts (23) through the speed reducer one (21), the plurality of stirring knives (24) are uniformly and spacedly installed on the rotating shafts (23), and the screw one (25) is installed at the bottom of the rotating shafts (23) and is matched in size with the guide slope of the emulsifying barrel (12).
4. The dispersing apparatus for producing a pesticide microemulsion according to claim 3, wherein The plurality of stirring knives (24) are gradually reduced in thickness and width when close to the edge, and the plurality of stirring knives (24) are installed with a certain angle from top to bottom.
5. The dispersing apparatus for producing a microemulsion of a pesticide according to claim 2, wherein The heating device (03) includes a water bath sleeve (31), an electric heater (32) and two water pipes (33), the water bath sleeve (31) is fixedly sleeved at the outer end of the emulsifying barrel (12), the electric heater (32) is fixedly sleeved at the outer end of the water bath sleeve (31), and the two water pipes (33) are installed at the side end of the water bath sleeve (31) and pass through the electric heater (32).
6. The dispersing apparatus for producing a microemulsion of a pesticide according to claim 2, wherein The discharging device (04) includes a discharging cylinder (41), a screw two (42), a speed reducer two (43) and a motor two (44), the discharging cylinder (41) is fixedly installed at the bottom of the discharge port one of the emulsifying barrel (12), the discharging cylinder (41) is provided with a discharge port two at the front end, the screw two (42) is rotatably installed in the discharging cylinder (41), the speed reducer two (43) is fixedly installed at the rear end of the discharging cylinder (41) and is rotatably connected between the discharging cylinder (41) and the screw two (42), and the motor two (44) is fixedly installed at the rear end of the speed reducer two (43) and provides power to the screw two (42) through the speed reducer two (43).
7. The dispersing apparatus for producing a pesticide microemulsion according to claim 6, wherein The filling device (05) comprises a filling frame (51), a filling pipe (52), a leak-proof nozzle (53), a press switch (54) and a hose (55), the filling frame (51) is fixedly installed at the bottom end of the discharging cylinder (41), the filling pipe (52) is clamped at the top end of the filling frame (51), the leak-proof nozzle (53) is fixedly installed at the rear end of the filling pipe (52), the press switch (54) is installed on the filling pipe (52), and the hose (55) is installed at the front end of the discharging cylinder (41) and the filling pipe (52).
Citation Information
Patent Citations
Pesticide preparation stirring and emulsifying device
CN222151666U