Reaction kettle for processing water-soluble fertilizer
By introducing an lifting screw shaft and a stirring cylinder system into the reactor, the problem of raw materials accumulating at the bottom of the reactor was solved, achieving more efficient material mixing and improving the processing quality of water-soluble fertilizers.
Patent Information
- Application Number
- CN202520348400.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-02-28
- Publication Date
- 2026-02-06
- Estimated Expiration
- 2035-02-28
AI Technical Summary
In the existing reaction vessels used for water-soluble fertilizer processing, due to gravity, raw materials tend to accumulate at the bottom of the vessel, resulting in poor mixing between the upper and lower parts of the material.
A reaction vessel for processing water-soluble fertilizer was designed, comprising a lifting screw shaft, a guide pipe, a directional clamping block, and a linkage gear system. The lifting screw shaft is driven by a drive motor to rotate, and the material is lifted through the guide pipe and tumbled and stirred under the action of the stirring cylinder to achieve all-round mixing.
It improves the mixing effect of materials, enhances the mixing efficiency of raw materials, and ensures the uniformity and quality of water-soluble fertilizer.
Smart Images
Figure CN223875040U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to water soluble fertilizer processing technical field, concretely is a kind of reaction kettle for water soluble fertilizer processing. BACKGROUND
[0002] Water-soluble fertilizer is a kind of multi-element compound fertilizer that can be completely dissolved in water, which plays an increasingly important role in modern agriculture. Water-soluble fertilizer contains a large amount of elements, and nitrogen elements in some water-soluble fertilizer products can come from urea, ammonium nitrate, etc. Phosphorus elements mostly come from monoammonium phosphate and diammonium phosphate, and potassium elements are provided by potassium chloride and potassium sulfate. These macroelements can provide basic nutrients for crops, promote the growth, flowering and fruiting of crops, and also contain medium elements. Calcium helps form and stabilize cell walls, enhancing the lodging resistance of crops. Magnesium is an important component of chlorophyll and is essential for photosynthesis. Sulfur is involved in the synthesis of proteins and certain vitamins. Trace elements are also important components of water-soluble fertilizer. Iron is involved in plant respiration and photosynthesis, manganese promotes nitrogen metabolism and carbohydrate synthesis in plants, and zinc plays an important role in the synthesis of plant growth hormones and seed formation.
[0003] In the processing of water-soluble fertilizer, the raw materials need to be accurately measured first. According to the target concentration and nutrient content requirements of water-soluble fertilizer, the filtered solution is adjusted. The reaction kettle is a key equipment for mixing various raw materials in the processing of water-soluble fertilizer. It can fully mix macroelements and other additives according to the precise formula. However, in the existing reaction kettle, the raw materials will gather at the bottom of the kettle due to gravity, reducing the mixing effect between the upper and lower raw materials. UTILITY MODEL CONTENTS
[0004] The utility model aims to provide a kind of reaction kettle for water soluble fertilizer processing to solve the problem that the existing reaction kettle in the above background technology gathers raw materials at the bottom of kettle due to gravity when using, reduces the mixing effect between upper and lower raw materials.
[0005] To achieve the above purpose, the utility model provides the following technical scheme: a kind of reaction kettle for water soluble fertilizer processing, including reaction kettle shell, the upper surface of which is fixedly connected with feed pipe, the lower surface of the reaction kettle shell is fixedly connected with discharge pipe, the upper surface of the reaction kettle shell is fixedly connected with driving motor, the top surface of the cavity of the reaction kettle shell is connected with lifting screw shaft, the bottom surface of the cavity of the reaction kettle shell is fixedly connected with support cylinder, the upper surface of the support cylinder is fixedly connected with guide pipe, the outer surface of the upper end of the lifting screw shaft is fixedly installed with connecting strut, one end of the connecting strut is fixedly connected with directional clamping block, the side surface of the directional clamping block is provided with recess, and the inner wall of the recess of directional clamping block is installed with first gear, the lower surface of the directional clamping block is installed with stirring cylinder, and the outer surface of the stirring cylinder is fixedly provided with transverse paddle.
[0006] Preferably, the reactor shell is connected with the feeding pipe and the discharging pipe respectively, and the reactor shell is internally provided with heating wires, and the bottom surface of the cavity of the reactor shell is designed in an arc shape.
[0007] By the heating wires of the reactor shell, the material can be controlled in temperature, and by the feeding pipe and the discharging pipe, the material can be discharged.
[0008] Preferably, the output end of the driving motor penetrates through the upper surface of the reactor shell, and the output end of the driving motor is fixedly connected with the rotating shaft of the lifting screw shaft.
[0009] By the output end of the driving motor, the lifting screw shaft is driven to rotate, so that the rotation of the lifting screw shaft drives the material to be lifted.
[0010] Preferably, the outer surface of the lifting screw shaft is provided with screw blades, the guide pipe is designed in a cylindrical shape, and the inner wall of the cavity of the guide pipe is fitted with the blades of the lifting screw shaft.
[0011] By the screw blades of the lifting screw shaft, the rotation of the lifting screw shaft facilitates the lifting of the material, and then the material enters the guide pipe for guidance.
[0012] Preferably, the connecting branch is distributed in a cross shape, the directional clamping block is designed in an annular shape, and the surface of the directional clamping block is provided with an opening, the upper surface of the directional clamping block is designed in an inclination, and the directional clamping block is rotationally connected with the reactor shell.
[0013] By the cross-shaped distribution of the connecting branch, the directional clamping block can be fixedly connected, and by the rotation of the directional clamping block, the directional clamping block can move.
[0014] Preferably, the linkage mechanism is arranged between the reactor shell and the directional clamping block, and the linkage mechanism drives the second gear to rotate through the linkage tooth block, and the second gear drives the first gear and the stirring cylinder to rotate.
[0015] By the linkage mechanism between the reactor shell and the directional clamping block, the linkage tooth block drives the second gear to rotate, thereby driving the first gear and the stirring cylinder to rotate.
[0016] Preferably, the linkage mechanism comprises a second gear rotationally connected with the inner wall of the recess of the directional clamping block, a linkage tooth block fixedly connected with the inner wall of the cavity of the reactor shell, a rotating shaft of the first gear fixedly connected with a rotating shaft of the stirring cylinder, the first gear rotationally connected with the directional clamping block, the first gear meshingly connected with the second gear, and the second gear meshingly connected with the linkage tooth block.
[0017] By rotating the directional clamping block, the linkage tooth block drives the second gear to rotate, the second gear drives the first gear to rotate, and the first gear drives the stirring cylinder to rotate.
[0018] Compared with the prior art, the water-soluble fertilizer processing reaction kettle has the advantages that:
[0019] 1. The lifting spiral shaft and the guide pipeline are arranged, so that when the device works, the lifting spiral shaft is driven to rotate by the driving motor, the lifting spiral shaft is convenient for moving the material through the blades on the surface, the lifting spiral shaft is convenient for guiding the material into the guide pipeline through the vertical arrangement of the guide pipeline, so that the device is convenient for lifting the material, the lower end material is turned over, and the mixing effect of the device on the material is improved.
[0020] 2. The directional clamping block and the stirring cylinder are arranged, so that when the device works, the directional clamping block is fixedly connected to the connecting rod on the side surface of the lifting spiral shaft, the lifting spiral shaft drives the directional clamping block to rotate through the connecting rod, the inclined design on the upper surface of the directional clamping block is convenient for guiding the entering material, then the directional clamping block drives the two stirring cylinders to rotate, the horizontal paddles on the surface of the stirring cylinder stir and scatter the material, and the mixing efficiency of the material is improved.
[0021] 3. The second gear and the linkage tooth block are arranged, so that when the device works, the directional clamping block rotates, the directional clamping block drives the second gear to rotate, the second gear drives the first gear to rotate after rotating, the first gear drives the stirring cylinder to rotate, the stirring cylinder rotates while rotating in a circle, the horizontal paddle rotation mixing effect is improved, and the practicability of the device is improved. BRIEF DESCRIPTION OF DRAWINGS
[0022] Figure 1 It is a three-dimensional structure schematic view of the reaction kettle shell and the feeding pipeline connection of the utility model;
[0023] Figure 2 It is a three-dimensional structure schematic view of the reaction kettle shell and the driving motor connection of the utility model;
[0024] Figure 3 It is a three-dimensional structure schematic view of the support cylinder and the guide pipeline connection of the utility model;
[0025] Figure 4 It is a three-dimensional structure schematic view of the reaction kettle shell and the linkage tooth block connection of the utility model;
[0026] Figure 5 It is a three-dimensional structure schematic view of the lifting spiral shaft and the connecting rod connection of the utility model;
[0027] Figure 6 The utility model discloses a first gear and stirring cylinder connection three -dimensional structure schematic diagram.
[0028] In the drawing: 1, reaction kettle shell, 2, feed pipe, 3, discharge pipe, 4, driving motor, 5, lifting spiral shaft, 6, support cylinder, 7, guide pipe, 8, connecting support, 9, directional clamping block, 10, first gear, 11, stirring cylinder, 12, transverse paddle, 13, second gear, 14, linkage tooth block. DETAILED DESCRIPTION
[0029] The utility model discloses an embodiment of the utility model will be clearly and completely described with the drawings in the embodiment of the utility model to the technical scheme in the embodiment of the utility model, obviously, the described embodiment only is a part of embodiment of the utility model, but is not all the embodiment. Based on the embodiment in the utility model, all other embodiments that the ordinary skill in the art obtains without making the creative labor are within the range of protection of the utility model.
[0030] Please refer to Figures 1-6 The utility model provides a kind of technical scheme: a water-soluble fertilizer processing reaction kettle, including reaction kettle shell 1, feed pipe 2, discharge pipe 3, driving motor 4, lifting spiral shaft 5, support cylinder 6, guide pipe 7, connecting support 8, directional clamping block 9, first gear 10, stirring cylinder 11, transverse paddle 12, second gear 13 and linkage tooth block 14, reaction kettle shell 1, upper surface is fixedly connected with feed pipe 2, the lower surface of reaction kettle shell 1 is fixedly connected with discharge pipe 3, reaction kettle shell 1 is communicated with feed pipe 2 and discharge pipe 3 respectively, heating wire is provided in the inside of reaction kettle shell 1, the bottom surface of the cavity of reaction kettle shell 1 is arc design, the output of driving motor 4 penetrates the upper surface of reaction kettle shell 1, the output of driving motor 4 is fixedly connected with the rotating shaft of lifting spiral shaft 5, when using the device, first, material is introduced into the cavity of reaction kettle shell 1 by feed pipe 2, lifting spiral shaft 5 is rotated by driving motor 4, material is brought by the blade on the outer surface of lifting spiral shaft 5, material is brought into guide pipe 7 after being driven, so that the material is guided to the vertically arranged guide pipe 7, so that material is discharged again after being lifted, increase the effect of material turning of the device.
[0031] The upper surface of the reaction kettle shell 1 is fixedly connected with a driving motor 4, the top surface of the cavity of the reaction kettle shell 1 is connected with a lifting spiral shaft 5, the bottom surface of the cavity of the reaction kettle shell 1 is fixedly connected with a supporting cylinder 6, the upper surface of the supporting cylinder 6 is fixedly connected with a guide pipeline 7, the outer surface of the lifting spiral shaft 5 is provided with spiral blades, the guide pipeline 7 is designed in a cylindrical shape, and the inner wall of the cavity of the guide pipeline 7 is in close contact with the blades of the lifting spiral shaft 5, the connecting struts 8 are distributed in a cross shape, the directional clamping block 9 is designed in an annular shape, and is provided with an opening on the surface, the upper surface of the directional clamping block 9 is designed to be inclined, the directional clamping block 9 is rotatably connected with the reaction kettle shell 1, and in working, the lifting spiral shaft 5 drives the directional clamping block 9 to rotate through the connecting struts 8, so that the inclined upper surface of the directional clamping block 9 guides the materials, facilitating the falling of the materials, and the rotation of the directional clamping block 9 drives the circumferential movement of the two stirring cylinders 11, so that the materials are stirred.
[0032] The outer surface of the upper end of the lifting spiral shaft 5 is fixedly provided with the connecting struts 8, one end of the connecting struts 8 is fixedly connected with the directional clamping block 9, the side surface of the directional clamping block 9 is provided with a groove, and the inner wall of the groove of the directional clamping block 9 is provided with the first gear 10, and the reaction kettle shell 1 and the directional clamping block 9 are provided with a linkage mechanism, which drives the second gear 13 to rotate through the linkage tooth block 14, and the second gear 13 drives the first gear 10 and the stirring cylinder 11 to rotate, and when the directional clamping block 9 rotates, the directional clamping block 9 drives the second gear 13 to be engaged by the linkage tooth block 14, so that the second gear 13 is engaged with the first gear 10 after rotating, and the first gear 10 rotates, and the rotation of the first gear 10 drives the lower stirring cylinder 11 to rotate.
[0033] The lower surface of the directional clamping block 9 is provided with the stirring cylinder 11, the outer surface of the stirring cylinder 11 is fixedly provided with the transverse paddle 12, the linkage mechanism comprises the second gear 13 rotatably connected with the inner wall of the groove of the directional clamping block 9, the inner wall of the cavity of the reaction kettle shell 1 is fixedly connected with the linkage tooth block 14, the rotating shaft of the first gear 10 is fixedly connected with the rotating shaft of the stirring cylinder 11, the first gear 10 is rotatably connected with the directional clamping block 9, the first gear 10 is engaged with the second gear 13, the second gear 13 is engaged with the linkage tooth block 14, and the rotation of the stirring cylinder 11 drives the transverse paddle 12 to scatter the materials, further improving the stirring effect, so that the stirring cylinder 11 rotates while circumferentially moving, thereby increasing the efficiency of the stirring process, and finally the materials are discharged from the reaction kettle shell 1 through the discharge pipeline 3.
[0034] Working principle: when using the water-soluble fertilizer processing reaction kettle, first through the feed pipe 2 into the reaction kettle shell 1, then through the driving motor 4 drive screw shaft 5 rotation, through the lifting screw shaft 5 material into the guide pipe 7 in the lifting turn, then through the connecting branch 8 drive directional block 9 rotation, so that the stirring cylinder 11 circular motion for stirring, at the same time linkage gear block 14 meshing circular motion of the second gear 13 rotation, so that the second gear 13 drive first gear 10 and stirring cylinder 11 rotation, facilitate the stirring cylinder 11 through the horizontal paddle 12 for rotation, so that the horizontal paddle 12 on the material for further processing, the last material from the discharge pipe 3 discharge, increase the overall practicality.
[0035] Although the embodiments of the present application have been shown and described, it is to be understood that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present application, the scope of which is defined by the appended claims and their equivalents.
Claims
1. A reaction vessel for processing water-soluble fertilizer, comprising a reaction vessel shell (1), with a feed pipe (2) fixedly connected to its upper surface, and a discharge pipe (3) fixedly connected to the lower surface of the reaction vessel shell (1), characterized in that: A drive motor (4) is fixedly connected to the upper surface of the reactor shell (1). A lifting screw shaft (5) is connected to the top surface of the cavity of the reactor shell (1). A support cylinder (6) is fixedly connected to the bottom surface of the cavity of the reactor shell (1). A guide pipe (7) is fixedly connected to the upper surface of the support cylinder (6). A connecting rod (8) is fixedly installed on the outer surface of the upper end of the lifting screw shaft (5). A directional block (9) is fixedly connected to one end of the connecting rod (8). A groove is provided on the side surface of the directional block (9). A first gear (10) is installed on the inner wall of the groove of the directional block (9). A stirring cylinder (11) is installed on the lower surface of the directional block (9). A transverse blade (12) is fixedly provided on the outer surface of the stirring cylinder (11).
2. The reaction vessel for processing water-soluble fertilizer according to claim 1, characterized in that: The outer shell (1) of the reactor is connected to the feed pipe (2) and the discharge pipe (3) respectively. A heating wire is installed inside the outer shell (1). The bottom surface of the cavity of the outer shell (1) of the reactor is arc-shaped.
3. The reaction vessel for processing water-soluble fertilizer according to claim 1, characterized in that: The output end of the drive motor (4) penetrates the upper surface of the reactor shell (1), and the output end of the drive motor (4) is fixedly connected to the shaft of the lifting screw (5).
4. The reaction vessel for processing water-soluble fertilizer according to claim 1, characterized in that: The outer surface of the lifting screw shaft (5) is provided with helical blades, the guide pipe (7) is cylindrical, and the inner wall of the cavity of the guide pipe (7) is in contact with the blades of the lifting screw shaft (5).
5. The reaction vessel for processing water-soluble fertilizer according to claim 1, characterized in that: The connecting rods (8) are arranged in a cross shape, the directional block (9) is a ring design, and the surface of the directional block (9) is provided with an opening. The upper surface of the directional block (9) is inclined. The directional block (9) and the outer shell of the reactor (1) are connected in a rotating manner.
6. The reaction vessel for processing water-soluble fertilizer according to claim 1, characterized in that: A linkage mechanism is provided between the outer shell (1) of the reactor and the directional locking block (9). The linkage mechanism drives the second gear (13) to rotate through the linkage tooth block (14), and the second gear (13) drives the first gear (10) and the stirring cylinder (11) to rotate.
7. The reaction vessel for processing water-soluble fertilizer according to claim 6, characterized in that: The linkage mechanism includes a second gear (13), which is rotatably connected to the inner wall of the groove of the directional block (9). The inner wall of the cavity of the reactor shell (1) is fixedly connected to a linkage tooth block (14). The shaft of the first gear (10) is fixedly connected to the shaft of the stirring cylinder (11). The first gear (10) and the directional block (9) are rotatably connected. The first gear (10) and the second gear (13) are meshed. The second gear (13) and the linkage tooth block (14) are meshed.