Spraying treatment device for electroplated automobile plastic parts
By introducing clamping components and rotation drive parts into the automotive plastic parts spraying treatment device, the problem of uneven spraying was solved, and all-round rotation spraying and precise adjustment of the nozzle were achieved, thus improving spraying efficiency and quality.
Patent Information
- Application Number
- CN202423225704.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-26
- Publication Date
- 2026-02-06
- Estimated Expiration
- 2034-12-26
AI Technical Summary
In existing technologies, the inability to rotate during the painting process of automotive plastic parts leads to uneven painting, especially making it difficult to cover corners and gaps, and the efficiency of adjusting the position is low.
An electroplating coating device for automotive plastic parts was designed, comprising a clamping assembly and a rotation drive component, enabling omnidirectional rotational coating of automotive plastic parts, and ensuring precise adjustment and uniform coating of the nozzle through an adjustment assembly and a reciprocating swing component.
It enables omnidirectional rotary spraying of automotive plastic parts, improving spraying efficiency and uniformity, reducing dead corners and missed areas, and enhancing overall spraying quality.
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Figure CN223875295U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to the technical field of automobile plastic parts processing, specifically relates to a kind of electroplating automobile plastic piece spraying treatment device. BACKGROUND
[0002] Spraying is a technique that uniformly applies paint to the surface of an object. In the spraying process of automobile plastic parts, spraying technology is mainly used for coloring, protecting and decorating the plastic parts after electroplating. The spraying process usually includes three main stages: paint preparation, spraying operation and drying and curing. Choose the appropriate paint and adjust its viscosity and dilution to ensure that the paint can be uniformly applied to the surface of the plastic part; use a spray gun or automated spraying equipment to uniformly spray paint on the surface of the plastic part. Parameters such as spraying pressure, speed and distance need to be controlled during the spraying process to achieve the desired coating effect; finally, the sprayed plastic parts are placed in an oven or drying tunnel, and the solvent in the paint is volatilized and the resin is cured by heating, forming a strong coating.
[0003] Chinese patent publication No. CN221268616U discloses a kind of automobile plastic piece surface spraying device, including bottom plate, top plate, clamping assembly and spraying assembly;Workpiece is clamped by clamping assembly, and after clamping, workpiece is sprayed by movable spraying assembly, since uneven paint spraying can occur during spraying, the distance between the workpiece and the scraping assembly is adjusted by the drive assembly, and the workpiece is scraped by the scraping assembly, so that the paint on the workpiece is evenly distributed.
[0004] The above patent document, when in use, places the automobile plastic part between the two clamps, and starts the telescopic rod to limit the movement direction of the clamps, thereby clamping the automobile plastic part. However, in actual use, since the automobile plastic part cannot be rotated, the spraying gun may not cover all surfaces, especially those hard-to-reach corners and gaps, resulting in uneven spraying and missed spraying. When the other side of the automobile plastic part needs to be sprayed, the operator also needs to manually adjust the position of the plastic part, reducing the efficiency of spraying. UTILITY MODEL CONTENTS
[0005] To solve the above problems, a kind of electroplating automobile plastic piece spraying treatment device is provided, which is provided with clamping assembly for clamping automobile plastic part and rotating drive component for driving clamped automobile plastic part to rotate, to solve the technical problem of uneven spraying caused by the inability of the clamped automobile plastic part to rotate.
[0006] The utility model provides a kind of electroplating automobile plastic piece spraying treatment device to solve prior art problems, including processing table, top plate is provided on the processing table, the top of the processing table is additionally provided with collection box, two groups of support columns are provided symmetrically in the collection box, the top of the support column is provided with the clamping assembly for clamping automobile plastic piece and the rotating drive component for driving the automobile plastic piece after clamping rotates, the top of the top plate is provided with spraying box, the spraying box is connected with connecting bellows on one side, the bottom of the top plate is provided with spray head, the spray head is connected with connecting bellows, adjusting assembly for adjusting the position of spray head is provided between the top plate and spray head.
[0007] Preferably, the clamping assembly includes a fixed plate; the fixed plate is provided on the top of the support column, a support plate is movably provided on the fixed plate, a threaded drive component is provided on the fixed plate for driving the support plate to move, a first rotating shaft is provided on one side of the support plate, a rectangular frame is provided at one end of the first rotating shaft, a movable rod is movably provided in the rectangular frame, a pressing plate is provided at one end of the movable rod, a pull plate is provided at the other end of the movable rod, and a spring is sleeved outside the movable rod, one end of the spring abuts against the pressing plate, and the other end of the spring abuts against the inner wall of the rectangular frame.
[0008] Preferably, a limit sliding block is provided on one side of the pressing plate, and a limit sliding groove is formed in the inner wall of the rectangular frame for the movement of the limit sliding block.
[0009] Preferably, the rotating drive component includes a turbine and a mounting bracket; one end of the first rotating shaft extends outwardly through the support plate, and the turbine is arranged at the extended end of the first rotating shaft; the mounting bracket is arranged on one side of the support plate, a worm is arranged in the mounting bracket, one end of the worm extends outwardly through the mounting bracket, and a rotating disc is mounted at the extended end of the worm.
[0010] Preferably, the threaded drive component includes a first threaded rod; a rectangular slot is formed in the fixed plate, the first threaded rod is arranged in the rectangular slot, one end of the first threaded rod extends outwardly through the fixed plate, a knob is mounted at the extended end of the first threaded rod, a moving block is arranged on the first threaded rod, the moving block is threadedly engaged on the first threaded rod, and the moving block is connected with the support plate.
[0011] Preferably, the adjusting assembly comprises a second threaded rod and a first motor; a through slot is formed in the top plate, and the second threaded rod is arranged in the through slot; the first motor is arranged on one side of the top plate, the output end of the first motor is connected with the second threaded rod, a driving block is arranged on the second threaded rod, slide rods are further arranged on both sides of the second threaded rod in the through slot, a through hole for the slide rods to move is formed in the driving block, a supporting frame is arranged on the bottom of the driving block, a second rotating shaft is arranged in the supporting frame, and the two sides of the spray head are arranged in the supporting frame through the second rotating shaft; and a reciprocating swing component for driving the spray head to swing is further arranged on one side of the supporting frame.
[0012] Preferably, the reciprocating swing component comprises a connecting plate and an extension frame; one end of the second rotating shaft extends outwardly through the supporting frame, the connecting plate is arranged on the extended end of the second rotating shaft, and an arc-shaped sliding groove is formed in the connecting plate; the extension frame is arranged on one side of the driving block, a second motor is arranged on one side of the extension frame, a rotating plate is arranged at the output end of the second motor, a rotating column is arranged on the rotating plate, and the rotating column is arranged in the arc-shaped sliding groove.
[0013] The utility model discloses the beneficial effect compared with prior art is:
[0014] 1. When needing to clamp the automobile plastic part, the supporting plate is driven to move to the appropriate position through the threaded driving component. Then pull the pull plate, and the movable rod is moved by the pull plate, and the movable rod is moved by the movable rod. The spring on the movable rod is extruded in the moving process, so that the spring is compressed. At this time, the automobile plastic part is placed in the rectangular frame, the spring restores the elastic deformation to drive the pressing plate to move to the automobile plastic part by releasing the pull plate. The automobile plastic part is clamped and fixed, and the clamped automobile plastic part is rotated by rotating the driving component, so that the automobile plastic part is rotated and sprayed in all directions, and the spraying efficiency is greatly improved.
[0015] 2. The second threaded rod is rotated by the first motor, the driving block is moved by the rotation of the second threaded rod, the spray head is connected with the supporting frame through the second rotating shaft, the spray head is moved by the movement of the driving block, so that the position of the spray head is accurately adjusted. And the reciprocating swing component is arranged to drive the spray head to reciprocate, so as to ensure the uniformity of spraying, reduce the dead angle and the missing phenomenon in the spraying process, and improve the overall spraying quality. BRIEF DESCRIPTION OF DRAWINGS
[0016] Figure 1 It is a kind of electroplating automobile plastic part spraying treatment device's three-dimensional schematic Figure 1 .
[0017] Figure 2 It is a kind of electroplating automobile plastic part spraying treatment device's three-dimensional schematicFigure 2 .
[0018] Figure 3 It is a cross-sectional view of the electroplating automobile plastic part spraying treatment device in the front view angle.
[0019] Figure 4 It is a perspective view of the support plate, rectangular frame, movable and pressing plate in the electroplating automobile plastic part spraying treatment device.
[0020] Figure 5 It is Figure 4 The enlarged view at A in the figure.
[0021] Figure 6 It is a perspective view of the top plate, spray head and driving block in the electroplating automobile plastic part spraying treatment device.
[0022] Figure 7 It is a cross-sectional view of the top plate in the electroplating automobile plastic part spraying treatment device in the side view angle.
[0023] The figure label is: 1, processing table; 2, top plate; 3, collection box; 4, support column; 5, clamping assembly; 51, fixed plate; 52, support plate; 53, rectangular frame; 54, movable rod; 55, pressing plate; 56, draw plate; 57, spring; 58, turbine; 59, mounting frame; 510, worm; 511, turntable; 512, first threaded rod; 513, moving block; 514, knob; 515, first rotating shaft; 6, spraying box; 7, connecting corrugated pipe; 8, spray head; 9, adjusting assembly; 91, second threaded rod; 92, first motor; 93, driving block; 94, support frame; 95, second rotating shaft; 96, connecting plate; 97, extension frame; 98, second motor; 99, rotating plate; 910, rotating column. DETAILED DESCRIPTION
[0024] In order to further understand the characteristics, technical means and specific purposes and functions achieved by the utility model, the utility model is described in further detail below in combination with the drawings and specific embodiments.
[0025] Referring to Figures 1 to 7 The utility model provides a kind of electroplating automobile plastic part spraying treatment device, including processing table 1, processing table 1 is provided with top plate 2, the top of processing table 1 is also provided with collection box 3, two groups of support columns 4 are provided symmetrically in collection box 3, the top of support column 4 is provided with the clamping assembly 5 for clamping automobile plastic part and the rotating drive component for driving the automobile plastic part after clamping, the top of top plate 2 is provided with spraying box 6, one side of spraying box 6 is communicated with connecting corrugated pipe 7, the below of top plate 2 is provided with spray head 8, spray head 8 is connected with connecting corrugated pipe 7, adjusting assembly 9 for adjusting the position of spray head 8 is provided between top plate 2 and spray head 8.
[0026] By placing the automobile plastic part to be sprayed in the clamping assembly 5 on the top of the support column 4, the automobile plastic part is clamped and fixed by the clamping assembly 5, ensuring that the automobile plastic part will not move or fall off during the spraying process. The position of the spray head 8 is adjusted as needed by adjusting the adjusting assembly 9, and the spray head 8 is not affected when moving by the setting of the connecting bellows 7. When the other side of the automobile plastic part needs to be sprayed or the corners and gaps of the automobile plastic part cannot be covered, the driving part is rotated to drive the clamped automobile plastic part to rotate, thereby realizing omnidirectional rotation spraying of the automobile plastic part, greatly improving the spraying efficiency. During the spraying process, the excess or splashed spraying liquid falls into the collection box 3, which facilitates subsequent treatment of the spraying liquid.
[0027] Referring to Figures 4 to 5 As shown, the clamping assembly 5 includes a fixed plate 51; the fixed plate 51 is arranged on the top of the support column 4, and a support plate 52 is movably arranged on the fixed plate 51. The fixed plate 51 is provided with a threaded driving part for driving the support plate 52 to move. One side of the support plate 52 is provided with a first rotating shaft 515, one end of the first rotating shaft 515 is provided with a rectangular frame 53, an activity rod 54 is movably arranged in the rectangular frame 53, one end of the activity rod 54 is provided with a pressing plate 55, the other end of the activity rod 54 is provided with a pull plate 56, and a spring 57 is sleeved outside the activity rod 54. One end of the spring 57 abuts against the pressing plate 55, and the other end of the spring 57 abuts against the inner wall of the rectangular frame 53.
[0028] When the automobile plastic part needs to be clamped, the support plate 52 is driven to move to the appropriate position by the threaded driving part. Then pull the pull plate 56, the activity rod 54 is moved by the pull plate 56, and the pressing plate 55 is moved by the movement of the activity rod 54. The pressing plate 55 will extrude the spring 57 sleeved on the activity rod 54 during movement, so that the spring 57 is compressed. At this time, the automobile plastic part is placed in the rectangular frame 53, the spring 57 restores the elastic deformation to drive the pressing plate 55 to move towards the automobile plastic part by releasing the pull plate 56, and the automobile plastic part is clamped and fixed. The side of the pressing plate 55 is attached with a rubber layer, which prevents damage to the automobile plastic part during clamping and fixing.
[0029] Referring to Figure 4 As shown, one side of the pressing plate 55 is provided with a limiting sliding block, and the inner wall of the rectangular frame 53 is provided with a limiting sliding groove for the movement of the limiting sliding block.
[0030] When the pressing plate 55 moves under the action of the spring 57, the limiting sliding block slides along the trajectory of the limiting sliding groove. The design of the limiting sliding groove ensures that the pressing plate 55 can only move in the predetermined direction and path, thereby preventing the pressing plate 55 from deviating or misplacing during movement, and improving the stability of the movement of the pressing plate 55.
[0031] Referring to Figure 5 As shown in the figure, the rotating driving component comprises a turbine 58 and a mounting frame 59; one end of the first rotating shaft 515 extends outward through the support plate 52, and the turbine 58 is arranged at the extended end of the first rotating shaft 515; the mounting frame 59 is arranged on one side of the support plate 52, and a worm 510 is arranged in the mounting frame 59; one end of the worm 510 extends outward through the mounting frame 59, and a rotating disc 511 is arranged at the extended end of the worm 510.
[0032] When it is necessary to rotate the clamped automobile plastic part, the worker rotates the rotating disc 511 to drive the worm 510 in the mounting frame 59 to rotate; since the worm 510 is engaged with the turbine 58, the turbine 58 is driven to rotate when the worm 510 rotates; the first rotating shaft 515 is driven to rotate through the rotation of the turbine 58; the rectangular frame 53 is driven to rotate through the first rotating shaft 515; thus, the clamped automobile plastic part is rotated, the automobile plastic part is rotated in all directions, and the spraying efficiency is greatly improved.
[0033] Referring to Figure 4 As shown in the figure, the threaded driving component comprises a first threaded rod 512; a rectangular slot is formed in the fixed plate 51, and the first threaded rod 512 is arranged in the rectangular slot; one end of the first threaded rod 512 extends outward through the fixed plate 51, and a knob 514 is arranged at the extended end of the first threaded rod 512; a moving block 513 is arranged on the first threaded rod 512, and the moving block 513 is threadedly connected to the first threaded rod 512; and the moving block 513 is connected to the support plate 52.
[0034] When it is necessary to adjust the position of the support plate 52, the knob 514 is rotated to drive the first threaded rod 512 to rotate; the moving block 513 is driven to move through the rotation of the first threaded rod 512; and the support plate 52 is driven to move through the moving block 513; thus, the size of the automobile plastic part can be adjusted, and therefore the applicability is high.
[0035] Referring to Figure 6 and Figure 7 As shown in the figure, the adjusting assembly 9 comprises a second threaded rod 91 and a first motor 92; a through slot is formed in the top plate 2, and the second threaded rod 91 is arranged in the through slot; the first motor 92 is arranged on one side of the top plate 2; the output end of the first motor 92 is connected to the second threaded rod 91; a driving block 93 is arranged on the second threaded rod 91; slide rods are arranged on both sides of the second threaded rod 91 in the through slot; a through hole is formed in the driving block 93 for the slide rods to move; a support frame 94 is arranged at the bottom of the driving block 93; a second rotating shaft 95 is arranged in the support frame 94; the two sides of the spray head 8 are arranged in the support frame 94 through the second rotating shaft 95; and a reciprocating swinging component for driving the spray head 8 to swing is arranged on one side of the support frame 94.
[0036] By starting the first motor 92, the second threaded rod 91 is driven to rotate by the first motor 92, and the driving block 93 is moved by the rotation of the second threaded rod 91. At the same time, the aperture on the driving block 93 cooperates with the slide rod to ensure the stability and accuracy of the driving block 93 during movement. Since the nozzle 8 is connected to the support frame 94 through the second shaft 95, the movement of the driving block 93 drives the nozzle 8 to move, thereby realizing accurate adjustment of the position of the nozzle 8. And by setting the reciprocating swing component to drive the nozzle 8 to swing back and forth, the uniformity of spraying is ensured, and the dead angle and missed coating phenomenon in the spraying process is effectively reduced. At the same time, the overall spraying quality has been significantly improved.
[0037] Referring to Figure 6 and Figure 7 , the reciprocating swing component includes a connecting plate 96 and an extension frame 97; one end of the second shaft 95 extends outwardly through the support frame 94, the connecting plate 96 is arranged on the extended end of the second shaft 95, and the connecting plate 96 is provided with an arc-shaped sliding groove; the extension frame 97 is arranged on one side of the driving block 93, and the extension frame 97 is provided with a second motor 98 on one side, and the output end of the second motor 98 is provided with a rotating plate 99, and the rotating plate 99 is provided with a rotating column 910, and the rotating column 910 is arranged in the arc-shaped sliding groove.
[0038] By starting the second motor 98, the connecting plate 96 is driven to rotate by the second motor 98, and the rotating column 910 is driven to rotate by the rotation of the connecting plate 96. Since the rotating column 910 is arranged in the arc-shaped sliding groove, when the rotating column 910 rotates, it will move along the arc-shaped sliding groove, thereby driving the connecting plate 96 to swing along the center of the second shaft 95. The nozzle 8 is swung by the swinging of the connecting plate 96, reducing the dead angle and missed coating phenomenon in the spraying process, and improving the overall spraying quality.
[0039] When the automobile plastic part needs to be clamped, the support plate 52 is driven to move to the appropriate position through the threaded driving part. Then the pull plate 56 is pulled, the movable rod 54 is moved by the pull plate 56, and the pressing plate 55 is moved by the movement of the movable rod 54. The pressing plate 55 will extrude the spring 57 sleeved on the movable rod 54 during the movement, so that the spring 57 is compressed. At this time, the automobile plastic part is placed in the rectangular frame 53, and the spring 57 restores the elastic deformation to drive the pressing plate 55 to move to the automobile plastic part by loosening the pull plate 56, so as to clamp and fix the automobile plastic part. And the automobile plastic part can be clamped and rotated by rotating the driving part to realize the omnibearing rotation of the automobile plastic part and greatly improve the spraying efficiency. By starting the first motor 92, the second threaded rod 91 is rotated by the first motor 92, the driving block 93 is moved by the rotation of the second threaded rod 91, and at the same time, the through hole on the driving block 93 cooperates with the sliding rod to ensure the stability and accuracy of the driving block 93 during the movement. Since the spray head 8 is connected with the support frame 94 through the second rotating shaft 95, the spray head 8 is moved by the movement of the driving block 93, so as to realize the accurate adjustment of the position of the spray head 8. And the spray head 8 is driven to reciprocate by the setting of the reciprocating swing part, so as to ensure the uniformity of spraying, reduce the dead angle and leakage phenomenon in the spraying process, and improve the overall spraying quality.
[0040] The above embodiments only express one or several embodiments of the present application, and the description is more specific and detailed, but it cannot be understood as the limitation of the scope of the present application. It should be pointed out that for ordinary skilled in the art, without departing from the concept of the present application, a number of modifications and improvements can be made, which belong to the protection scope of the present application. Therefore, the protection scope of the present application should be subject to the appended claims.
Claims
1. An apparatus for electroplating a sprayed finish on a plastic part of an automobile, characterized by, The utility model provides a kind of automobile plastic parts processing device, including processing platform (1), top plate (2) is provided on the processing platform (1), the top of the processing platform (1) is further provided with collection box (3), two groups of support columns (4) are provided symmetrically in the collection box (3), the top of the support column (4) is provided with the clamping assembly (5) for clamping automobile plastic parts and the rotary drive component for driving the automobile plastic parts after clamping to rotate, the top of the top plate (2) is provided with spraying box (6), one side of the spraying box (6) is connected with connecting bellows (7), the top plate (2) is provided with spray head (8) below, the spray head (8) is connected with connecting bellows (7), the top plate (2) and spray head (8) between are provided with adjusting assembly (9) for adjusting the position of spray head (8).
2. The electroplating automotive plastic part spraying processing device according to claim 1, wherein, The clamping assembly (5) includes a fixed plate (51); The fixed plate (51) is provided on the top of the support column (4), the support plate (52) is movably provided on the fixed plate (51), the fixed plate (51) is provided with a threaded drive component for driving the support plate (52) to move, one side of the support plate (52) is provided with a first rotating shaft (515), one end of the first rotating shaft (515) is provided with a rectangular frame (53), the movable rod (54) is movably provided in the rectangular frame (53), one end of the movable rod (54) is provided with a pressing plate (55), the other end of the movable rod (54) is provided with a pull plate (56), and the outer side of the movable rod (54) is sleeved with a spring (57), one end of the spring (57) abuts against the pressing plate (55), the other end of the spring (57) abuts against the inner wall of the rectangular frame (53).
3. The apparatus for electroplating a sprayed coating on a plastic part of an automobile as defined in claim 2, wherein One side of the pressing plate (55) is provided with a limiting sliding block, and the inner wall of the rectangular frame (53) is provided with a limiting sliding groove for the movement of the limiting sliding block.
4. The electroplating automotive plastic part spraying processing device according to claim 2, wherein, The rotary drive component includes a turbine (58) and a mounting bracket (59); One end of the first rotating shaft (515) extends outwardly through the support plate (52), and the turbine (58) is arranged at the extended end of the first rotating shaft (515). The mounting bracket (59) is arranged on one side of the support plate (52), and the mounting bracket (59) is provided with a worm (510) therein, one end of the worm (510) extends outwardly through the mounting bracket (59), and a rotating disc (511) is mounted on the extended end of the worm (510).
5. The apparatus for electroplating a plastic part of an automobile according to claim 2, wherein The threaded drive component includes a first threaded rod (512); A rectangular groove is formed in the fixed plate (51), the first threaded rod (512) is arranged in the rectangular groove, one end of the first threaded rod (512) extends outwardly through the fixed plate (51), a knob (514) is mounted on the extended end of the first threaded rod (512), a moving block (513) is arranged on the first threaded rod (512), the moving block (513) is threadedly connected to the first threaded rod (512), and the moving block (513) is connected to the support plate (52).
6. The apparatus for electroplating a plastic part of an automobile according to claim 1, wherein The adjusting assembly (9) includes a second threaded rod (91) and a first motor (92). The top plate (2) is provided with a through slot, and the second threaded rod (91) is arranged in the through slot; The first motor (92) is arranged on one side of the top plate (2), the output end of the first motor (92) is connected with the second threaded rod (91), the second threaded rod (91) is provided with a driving block (93), the both sides of the second threaded rod (91) in the through slot are further provided with slide rods, the driving block (93) is provided with a through hole for the slide rods to move, the bottom of the driving block (93) is provided with a support frame (94), the support frame (94) is provided with a second rotating shaft (95), the both sides of the spray head (8) are arranged in the support frame (94) through the second rotating shaft (95), and one side of the support frame (94) is further provided with a reciprocating swing component for driving the spray head (8) to swing.
7. The apparatus for electroplating a plastic part of an automobile according to claim 6, wherein The reciprocating swing component comprises a connecting plate (96) and an extension frame (97); One end of the second rotating shaft (95) penetrates the support frame (94) and extends outward, the connecting plate (96) is arranged on the extended end of the second rotating shaft (95), and the connecting plate (96) is provided with an arc-shaped sliding groove; The extension frame (97) is arranged on one side of the driving block (93), one side of the extension frame (97) is provided with a second motor (98), the output end of the second motor (98) is provided with a rotating plate (99), the rotating plate (99) is provided with a rotating column (910), and the rotating column (910) is arranged in the arc-shaped sliding groove.
Citation Information
Patent Citations
Automobile plastic part surface spraying device
CN221268616U