Detecting and sorting integrated feeding and discharging device

By integrating automated devices for feeding, inspection, and sorting, the problem of low efficiency in traditional manual material handling and inspection has been solved, achieving efficient and stable material processing and improving production efficiency and product quality.

CN223875587UActive Publication Date: 2026-02-06DONGGUAN XINYE AUTOMATION TECH CO LTD
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Patent Information

Application Number
CN202520043732.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-01-08
Publication Date
2026-02-06
Estimated Expiration
2035-01-08

AI Technical Summary

Technical Problem

Traditional material sorting devices rely on manual operation, resulting in low sorting efficiency and unstable quality. Manual inspection is prone to errors and false detections, making it difficult to meet production needs and posing potential quality control risks.

Method used

An integrated loading and unloading device for detection and sorting was designed, which integrates loading, detection, fixture transfer and sorting functions into one unit. It realizes the automated processing of materials through mechanization, including a loading mechanism, a transfer mechanism and an unloading mechanism, and uses rotating components and linear components to transfer and sort materials using fixtures.

Benefits of technology

It improved production efficiency, reduced labor costs, ensured the stability and consistency of product quality, and effectively reduced the time required for manual intervention.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model belongs to the technical field of automatic material tidying devices, and particularly relates to a detecting and sorting integrated feeding and discharging device which comprises a machine base, a feeding mechanism, a transfer mechanism, a detecting mechanism and a discharging mechanism, and the feeding mechanism is arranged on the machine base and used for inputting materials to be detected and sorted; the transfer mechanism is arranged on the machine base and located on one side of the output end of the feeding mechanism. The discharging mechanism is arranged on the machine base, and the discharging mechanism sorts the materials according to the detection result of the detection mechanism and discharges the materials to a preset position; the transfer mechanism comprises a rotating assembly and a linear assembly, the rotating assembly is arranged on one side of the feeding mechanism and located at the detection end of the detection mechanism, the linear assembly is arranged at one end of the rotating assembly, and the other end of the linear assembly extends to one side of the discharging mechanism. Feeding, detecting, jig transferring, sorting and discharging operations are integrated on a unified machine table to be completed, the manual intervention time is effectively shortened, and the production efficiency is effectively improved.
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Description

TECHNICAL FIELD

[0001] The utility model belongs to automatic material arrangement device technical field, especially, relate to a detection sorting integrated feeding and discharging device. BACKGROUND

[0002] Traditional material distribution device mainly relies on manual operation, and carries out the disc and detection to material. Manual disc work efficiency is low, and error is easy to appear, and the influence distribution quality. Manual detection depends on the experience and subjective judgment of operator, and the accuracy is unstable, and it is easy to produce the phenomenon such as missing measurement or misjudgment.

[0003] Along with the expansion of production scale and the requirement of product precision, traditional distribution mode faces many challenges. Manual disc and detection efficiency is difficult to meet production demand, and there is the hidden danger of quality control. This has significant negative impact on improving production efficiency, reducing labor cost and ensuring product quality. UTILITY MODEL CONTENT

[0004] The utility model aims at providing a detection sorting integrated feeding and discharging device, which aims at solving the technical problem that manual disc and detection efficiency is difficult to meet production demand in prior art, and there is the hidden danger of quality control, which has significant negative impact on improving production efficiency, reducing labor cost and ensuring product quality.

[0005] To realize the above-mentioned purpose, a detection sorting integrated feeding and discharging device provided by the utility model embodiment, including frame, feeding mechanism, transfer mechanism, detection mechanism and discharging mechanism, the feeding mechanism is arranged on the frame and is used for inputting material to be detected and sorted, the transfer mechanism is arranged on the frame and is located on the output end side of the feeding mechanism, the detection mechanism is arranged on the frame and is used for detecting the material on the transfer mechanism, the discharging mechanism is arranged on the frame, and the discharging mechanism sorts and discharges the material to a preset position according to the detection result of the detection mechanism, wherein the transfer mechanism includes a rotating assembly and a linear assembly, the rotating assembly is arranged on one side of the feeding mechanism and is located at the detection end of the detection mechanism, the linear assembly is arranged at one end of the rotating assembly, and the other end of the linear assembly extends to one side of the discharging mechanism.

[0006] Optionally, the feeding mechanism includes a straight-vibration feeding assembly and a bulk material tray, the straight-vibration feeding assembly is arranged on one side of the frame, the bulk material tray is arranged on the frame, the output end of the straight-vibration feeding assembly extends into the bulk material tray, and after the straight-vibration feeding assembly delivers the material to the bulk material tray, the material diffuses irregularly on the bulk material tray.

[0007] Optionally, the detection and sorting integrated feeding and discharging device further comprises a first transfer mechanism, which is arranged on the base and between the feeding mechanism and the rotating assembly, and is used to transfer the material output by the feeding mechanism to the rotating assembly.

[0008] Optionally, the rotating assembly and the linear assembly are both provided with mounting positions capable of carrying a material jig, and the first transfer mechanism is used to transfer the material output by the feeding mechanism to the material jig mounted on the mounting position of the rotating assembly.

[0009] Optionally, the base is further provided with a second transfer mechanism, which is used to transfer the empty material jig on the linear assembly to the rotating assembly or transfer the full material jig on the rotating assembly to the linear assembly.

[0010] Optionally, the base is further provided with a third transfer mechanism, which is arranged on the base and at the end of the linear assembly away from the rotating assembly, and is used to output the material loaded on the material jig driven by the linear assembly to the discharging mechanism according to the detection result of the detection mechanism.

[0011] Optionally, the rotating assembly comprises a rotating driving source and a mounting plate, the rotating driving source is arranged on the base, the middle position of the mounting plate is arranged at the output end of the rotating driving source, and the two ends of the mounting plate are symmetrically arranged at the limiting blocks for limiting the material jig. The end of the mounting plate driven by the rotating driving source rotates through the detection area of the detection mechanism.

[0012] Optionally, the linear assembly comprises a linear module and a moving plate, the linear module is arranged on the base, and the moving plate is arranged at the output end of the linear module, and the moving plate is provided with a positioning block for positioning the material jig.

[0013] Optionally, the discharging mechanism comprises a material distribution rack and a material receiving box, the material distribution rack is arranged on the base, the material receiving box is arranged on the side wall of the base, the material distribution rack is provided with a plurality of output tracks, and the material receiving box is provided with a material receiving groove aligned with the output tracks.

[0014] Optionally, the number of output tracks is a plurality of groups, and at least one group of output tracks is used to output the material with a qualified detection result.

[0015] The integrated loading and unloading device for detection and sorting provided in this utility model embodiment has at least one of the following technical effects: the loading mechanism conveys materials to the material fixture of the rotating component, and the detection mechanism detects the materials loaded on the material fixture of the rotating component; the rotating component rotates the fully loaded material fixture and conveys it to the linear component, the linear component resets the empty material fixture to the rotating component, the rotating component drives the empty material fixture to rotate and drive it to the output end of the loading mechanism, the linear component drives the fully loaded material fixture to move to the unloading mechanism, the unloading mechanism outputs materials to a preset position according to the detection results, and at the same time, the loading mechanism conveys the next batch of materials to the material fixture of the rotating component; compared with the existing technology where manual tray sorting and detection are inefficient in meeting production needs and pose potential quality control risks, which have a significant negative impact on improving production efficiency, reducing labor costs and ensuring product quality, the integrated loading and unloading device for detection and sorting provided in this utility model integrates loading, detection, fixture transfer, sorting and unloading operations on a unified machine, effectively reducing manual intervention time and effectively improving production efficiency. Attached Figure Description

[0016] To more clearly illustrate the technical solutions in the embodiments of this utility model, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0017] Figure 1 This is a schematic diagram of the integrated loading and unloading device for detection and sorting provided in an embodiment of the present invention.

[0018] Figure 2 for Figure 1 A top view of the integrated loading and unloading device for detection and sorting.

[0019] Figure 3 This is a schematic diagram of the feeding mechanism provided in an embodiment of the present utility model.

[0020] Figure 4 This is a schematic diagram of the transfer mechanism provided in an embodiment of the present utility model.

[0021] The following are the labeling elements in the figure:

[0022] 100—Base; 200—Feeding mechanism; 300—Transfer mechanism

[0023] 400—Detection mechanism; 500—Feeding mechanism; 310—Rotating assembly

[0024] 320 - linear assembly 700 - material jig 210 - straight vibration feeding assembly

[0025] 220 - bulk tray 600 - first transfer mechanism 800 - second transfer mechanism

[0026] 900 - third transfer mechanism 311 - rotary driving source 312 - mounting plate

[0027] 313 - limiting block 321 - linear module 322 - moving plate

[0028] 323 - positioning block 510 - distribution rack 520 - receiving box

[0029] 530 - output track. DETAILED DESCRIPTION

[0030] The embodiments of the present application are described in detail below, examples of which are shown in the accompanying drawings, wherein the same or similar notations represent the same or similar elements or elements having the same or similar functions throughout. The embodiments are described below by referring to the drawings, which show the embodiments by way of example. Figures 1-4 The described embodiments are examples and are intended to be illustrative of the embodiments of the present application and are not understood to be limiting of the present application.

[0031] In the description of the embodiments of the present application, it should be understood that the terms "length", "width", "upper", "lower", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer" and the like indicate the orientation or positional relationship based on the orientation or positional relationship shown in the drawings, and are only used to facilitate the description of the embodiments of the present application and simplify the description, and therefore cannot be understood as indicating or implying that the device or element referred to must have a particular orientation, be constructed and operated in a particular orientation, and therefore cannot be understood as limiting the present application.

[0032] In addition, the terms "first", "second" are used only for descriptive purposes and cannot be understood as indicating or implying relative importance or implicitly indicating the number of the technical features indicated. Therefore, the features defined with "first", "second" can explicitly or implicitly include one or more of the features. In the description of the embodiments of the present application, the meaning of "multiple" is two or more, unless otherwise explicitly specified.

[0033] In the embodiments of the utility model, unless there are explicit provisions and limitations, the terms "mounting", "connection", "connecting", "fixing" and the like should be understood in a broad sense, for example, can be fixedly connected, or can be detachably connected, or can be integrated; can be mechanically connected, or can be electrically connected; can be directly connected, or can be indirectly connected through an intermediate medium; can be internal communication of two elements or mutual action relationship of two elements. For ordinary skilled persons in the art, the specific meanings of the above terms in the embodiments of the utility model can be understood according to specific circumstances.

[0034] In one embodiment of the utility model, as shown in Figures 1-4 A detection and sorting integrated feeding and discharging device is provided, which comprises a base 100, a feeding mechanism 200, a transfer mechanism 300, a detection mechanism 400 and a discharging mechanism 500. The feeding mechanism 200 is arranged on the base 100 and is used for inputting materials to be detected and sorted. The transfer mechanism 300 is arranged on the base 100 and is located on the output side of the feeding mechanism 200. The detection mechanism 400 is arranged on the base 100 and is used for detecting the materials on the transfer mechanism 300. The discharging mechanism 500 is arranged on the base 100, and the discharging mechanism 500 sorts and discharges the materials to a preset position according to the detection result of the detection mechanism 400. The transfer mechanism 300 comprises a rotating assembly 310 and a linear assembly 320. The rotating assembly 310 is arranged on one side of the feeding mechanism 200 and is located at the detection end of the detection mechanism 400. The linear assembly 320 is arranged at one end of the rotating assembly 310, and the other end of the linear assembly 320 extends to one side of the discharging mechanism 500.

[0035] The feeding mechanism 200 delivers the material to the material fixture 700 of the rotating assembly 310, the detection mechanism 400 detects the material loaded on the material fixture 700 of the rotating assembly 310, the rotating assembly 310 rotates and delivers the full material fixture 700 to the linear assembly 320, the linear assembly 320 resets the empty material fixture 700 to the rotating assembly 310, the rotating assembly 310 drives the empty material fixture 700 to rotate and drive to the output end of the feeding mechanism 200, the linear assembly 320 drives the full material fixture 700 to move to the discharging mechanism 500, the discharging mechanism 500 outputs the material to the preset position according to the detection result, and meanwhile, the feeding mechanism 200 delivers the next batch of material to the material fixture 700 of the rotating assembly 310; compared with the manual tray separation and detection in the prior art, the efficiency cannot meet the production requirement, and there are hidden dangers of quality control, which has a significant negative impact on improving production efficiency, reducing labor cost and ensuring product quality, and the detection and sorting integrated feeding and discharging device provided by the utility model integrates the feeding, detection, fixture transfer, sorting and discharging operations on the unified machine table, effectively reduces the manual intervention time, and effectively improves the production efficiency.

[0036] As shown in the drawings, Figures 1-4 In another embodiment of the utility model, the feeding mechanism 200 includes a straight vibration feeding assembly 210 and a bulk material tray 220, the straight vibration feeding assembly 210 is arranged on one side of the machine base 100, the bulk material tray 220 is arranged on the machine base 100, and the output end of the straight vibration feeding assembly 210 extends into the bulk material tray 220, after the straight vibration feeding assembly 210 delivers the material to the bulk material tray 220, the material diffuses irregularly on the bulk material tray 220. In this embodiment, the straight vibration feeding assembly 210 is a straight vibration feeder.

[0037] As shown in the drawings, Figures 1-4 In another embodiment of the utility model, the detection and sorting integrated feeding and discharging device further includes a first material transfer mechanism 600, the first material transfer mechanism 600 is arranged on the machine base 100 and located between the feeding mechanism 200 and the rotating assembly 310, and the first material transfer mechanism 600 is used for transferring the material output by the feeding mechanism 200 to the rotating assembly 310. In this embodiment, the first material transfer mechanism 600 is a multi-axis material transfer robot.

[0038] As shown in the drawings, Figures 1-4As shown in the utility model, in another embodiment of the utility model, the rotating assembly 310 and the linear assembly 320 are provided with mounting positions capable of bearing material fixtures 700, and the first transfer mechanism 600 is used to transfer the material output by the feeding mechanism 200 to the material fixtures 700 mounted on the mounting positions of the rotating assembly 310. In the embodiment, the number of the material fixtures 700 is two groups, and the two groups of material fixtures 700 are reciprocated on the rotating assembly 310 and the linear assembly 320 by the first transfer mechanism 600 and are used to bear the material.

[0039] As shown in the utility model, Figures 1-4 As shown in the utility model, in another embodiment of the utility model, the second transfer mechanism 800 is further arranged on the base 100, and the second transfer mechanism 800 is used to transfer the empty material fixtures 700 on the linear assembly 320 to the rotating assembly 310 or transfer the full material fixtures 700 on the rotating assembly 310 to the linear assembly 320.

[0040] As shown in the utility model, Figures 1-4 As shown in the utility model, in another embodiment of the utility model, the third transfer mechanism 900 is further arranged on the base 100 and is located at the end of the linear assembly 320 away from the rotating assembly 310, and the third transfer mechanism 900 is used to output the material loaded on the material fixtures 700 driven by the linear assembly 320 to the discharging mechanism 500 according to the detection result of the detection mechanism 400. In the embodiment, the second transfer mechanism 800 and the third transfer mechanism 900 are both two-axis mechanical hands.

[0041] As shown in the utility model, Figures 1-4 As shown in the utility model, in another embodiment of the utility model, the rotating assembly 310 comprises a rotating driving source 311 and a mounting plate 312, the rotating driving source 311 is arranged on the base 100, the middle position of the mounting plate 312 is arranged at the output end of the rotating driving source 311, and the two ends of the mounting plate 312 are symmetrically arranged at the limiting blocks 313 used for limiting the material fixtures 700. The end of the mounting plate 312 rotates along the path passing through the detection area of the detection mechanism 400 driven by the rotating driving source 311. The rotating driving source 311 is a rotating motor. Each end of the mounting plate 312 is provided with four groups of limiting blocks 313, and the four groups of limiting blocks 313 are respectively used for limiting the corners of the material fixtures 700.

[0042] As shown in the utility model, Figures 1-4As shown, in another embodiment of this utility model, the linear assembly 320 includes a linear module 321 and a moving plate 322. The linear module 321 is disposed on the base 100, and the moving plate 322 is disposed at the output end of the linear module 321. The moving plate 322 is provided with positioning blocks 323 for positioning the material fixture 700. The number of positioning blocks 323 is four sets, and the four sets of positioning blocks 323 are spaced apart along the circumferential edge of the moving plate 322.

[0043] like Figures 1-4 As shown, in another embodiment of the present invention, the feeding mechanism 500 includes a feeding rack 510 and a receiving box 520. The feeding rack 510 is disposed on the machine base 100, and the receiving box 520 is disposed on the side wall of the machine base 100. The feeding rack 510 is provided with multiple sets of output tracks 530, and the receiving box 520 is provided with receiving grooves aligned with the output tracks 530.

[0044] like Figures 1-4 As shown, in another embodiment of this utility model, the number of output tracks 530 is multiple sets, with at least one set of output tracks 530 used to output materials that have passed the test. In this embodiment, the number of output tracks 530 is four sets, and the width of the output track 530 used to output materials that have passed the test is greater than that of the other output tracks 530.

[0045] The above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Any modifications, equivalent substitutions and improvements made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.

Claims

1. A detection and sorting integrated feeding and discharging device, characterized in that, The application relates to a detection and sorting integrated feeding and discharging device. The device comprises a base, a feeding mechanism arranged on the base and used for inputting materials to be detected and sorted, a transfer mechanism arranged on the base and located on the output side of the feeding mechanism, a detection mechanism arranged on the base and used for detecting the materials on the transfer mechanism, and a discharging mechanism arranged on the base and used for sorting and discharging the materials to a preset position according to the detection result of the detection mechanism. The transfer mechanism comprises a rotating assembly arranged on one side of the feeding mechanism and located on the detection end of the detection mechanism, and a linear assembly arranged on one end of the rotating assembly and extending to one side of the discharging mechanism. The feeding mechanism comprises a straight-vibration feeding assembly arranged on one side of the base and a bulk material tray arranged on the base, the output end of the straight-vibration feeding assembly extends into the bulk material tray, and the materials are diffused irregularly on the bulk material tray after being conveyed by the straight-vibration feeding assembly. The detection and sorting integrated feeding and discharging device further comprises a first transfer mechanism arranged on the base and located between the feeding mechanism and the rotating assembly, and used for transferring the materials output by the feeding mechanism to the rotating assembly. The rotating assembly and the linear assembly are both provided with mounting positions capable of bearing material fixtures, the first transfer mechanism is used for transferring the materials output by the feeding mechanism to the material fixtures mounted on the mounting positions of the rotating assembly. The base is further provided with a second transfer mechanism used for transferring the empty material fixtures on the linear assembly to the rotating assembly or transferring the full material fixtures on the rotating assembly to the linear assembly.

2. The detection and sorting integrated feeding and discharging device according to claim 1, characterized in that: The base is further provided with a third transfer mechanism arranged on the base and located at the end of the linear assembly away from the rotating assembly, and used for outputting the materials mounted on the material fixtures driven by the linear assembly to the discharging mechanism according to the detection result of the detection mechanism.

3. The detection and sorting integrated feeding and discharging device according to claim 1, characterized in that: The rotating assembly comprises a rotating driving source arranged on the base and a mounting plate, the middle position of the mounting plate is arranged on the output end of the rotating driving source, and the two ends of the mounting plate are symmetrically arranged on limiting blocks used for limiting the material fixtures, the end of the mounting plate rotates along a path passing through the detection area of the detection mechanism under the driving of the rotating driving source.

4. The detection and sorting integrated feeding and discharging device according to claim 3, characterized in that: The linear assembly comprises a linear module arranged on the base and a moving plate arranged on the output end of the linear module, and the moving plate is provided with limiting blocks used for limiting the material fixtures.

5. The detection and sorting integrated feeding and discharging device according to claim 4, characterized in that: The discharging mechanism comprises a material distributing frame and a material receiving box, the material distributing frame is arranged on the base, the material receiving box is arranged on the side wall of the base, the material distributing frame is provided with a plurality of output tracks, and the material receiving box is provided with material receiving grooves aligned with the output tracks.

6. The detection and sorting integrated feeding and discharging device according to claim 4, characterized in that: ​ 7. The detection and sorting integrated feeding and discharging device according to claim 4, characterized in that: ​ 8. The detection and sorting integrated feeding and discharging device according to claim 4, characterized in that: ​ 9.The detection and sorting integrated feeding and discharging device according to claim 1, characterized in that: ​ 10. The detection and sorting integrated feeding and discharging device according to claim 9, characterized in that: The number of the output tracks is multiple groups, and at least one group of the output tracks is used for outputting the material with qualified detection result.