Intelligent broken bag removing system

Abstract

The utility model relates to the field of packaging equipment, and discloses an intelligent broken bag removing system which comprises a fixing plate, a supporting frame and a packaging slitting frame, one end of a motor is fixedly connected with a transmission disc, one side of a second guide rail is fixedly connected with a clamping rod, the packaging slitting frame is movably installed on the periphery of a guide rod, and a movable rod is movably installed between the packaging slitting frame and the transmission disc. The top of the material guiding frame is fixedly connected with a material plate, the top of the electric push rod is fixedly connected with a baffle, the top of a supporting plate at one end of the supporting frame is fixedly connected with an air pump, the top of the supporting frame is fixedly connected with a pneumatic push rod, and one end of the pneumatic push rod is fixedly connected with a push plate. The top of the support frame at one end of the illuminating lamp is fixedly connected with a visual inspection camera. According to the application, damaged packages are accurately identified through the visual inspection system, unqualified products are automatically rejected, the completeness of hanger coffee packages is ensured, the defective rate is reduced, the labor cost is reduced, and the consistency and reliability of product quality are improved.

Description

TECHNICAL FIELD

[0001] The present application relates to the technical field of packaging equipment, in particular to an intelligent broken bag removing system. BACKGROUND

[0002] As a kind of convenient coffee drink, hanging ear coffee has gradually gained the favor of consumers in the global market in recent years due to its convenient use and easy carrying. The production process of hanging ear coffee usually includes roasting, grinding and blending of coffee beans, and finally enters the automatic packaging link for packaging. However, the existing hanging ear coffee packaging process still faces some technical problems in actual production process.

[0003] At present, in the production process of hanging ear coffee, the packaging link usually uses an automatic packaging machine to pack coffee powder into a pre-made bag and seal it. However, in the operation process of the existing packaging machine, the packaging bag may be damaged due to insufficient equipment precision, material problems or improper operation, etc. The damaged packaging bag not only affects the appearance and quality of the product, but also may cause coffee powder leakage, shelf life reduction, etc. CONTENT OF THE UTILITY MODEL

[0004] In order to solve the problems raised in the background art, the present application provides an intelligent broken bag removing system.

[0005] The intelligent broken bag removing system provided by the present application adopts the following technical scheme:

[0006] The intelligent broken bag removing system comprises a fixed plate, a support frame and a packaging cutting frame. One end of the fixed plate is fixedly connected with a motor. One end of the motor is fixedly connected with a transmission disc. A second guide rail is movably installed on one side of the fixed plate. A clamping rod is fixedly connected on one side of the second guide rail. A lighting lamp is fixedly connected on the surface of the fixed plate at one end of the clamping rod. A guide rod is fixedly connected on one side of the fixed plate at the bottom of the second guide rail. The packaging cutting frame is movably installed on the outer periphery of the guide rod. An active rod is movably installed between the packaging cutting frame and the transmission disc. A first guide rail is movably installed on the surface of the fixed plate on one side of the packaging cutting frame. A pneumatic clamping jaw is installed on one side of the first guide rail. A material guide frame is fixedly connected on the surface of the fixed plate at the bottom of the pneumatic clamping jaw. A material plate is fixedly connected on the top of the material guide frame. An electric push rod is fixedly connected at one end of the material guide frame. A baffle is fixedly connected on the top of the electric push rod. A support plate is fixedly connected at the bottom of one end of the fixed plate. The support plate is fixedly connected with a support frame on the top. A gas pump is fixedly connected on the top of the support plate at one end of the support frame. A pneumatic push rod is fixedly connected on the top of the support frame. A push plate is fixedly connected at one end of the pneumatic push rod. A visual detection camera is fixedly connected on the top of the support frame at one end of the lighting lamp. A controller is fixedly connected at one end of the support frame.

[0007] Preferably, the baffle is fixedly connected with a limiting block on both sides, and the limiting block is embedded with the material plate.

[0008] Preferably, a fixed frame is fixedly connected between the motor and the fixed plate, and a bolt is movably installed between the fixed frame and the fixed plate.

[0009] Preferably, a support rod is fixedly connected to one end of the support frame at the bottom of the pneumatic push rod, and a support block is fixedly connected between the support rod and the pneumatic push rod.

[0010] Preferably, a mounting frame is fixedly connected between the air pump and the support plate, and a positioning bolt is movably installed between the mounting frame and the support plate.

[0011] To sum up, the application has the following beneficial technical effects:

[0012] Through the visual detection system, the packaging bag of the hanging ear coffee is monitored in real time. When the packaging bag is damaged, accurate identification and feedback to the PLC controller can be realized. The controller immediately instructs the electric push rod to pull the baffle, and the damaged packaging hanging ear coffee is isolated to the top of the baffle. At the same time, the pneumatic push rod sends gas to the pneumatic push rod through the conduit, and the push plate directly pushes the damaged packaging hanging ear coffee out of the equipment. It is ensured that the damaged workpiece will not enter the next production link, so as to accurately remove the damaged product, avoid the substandard product flowing into the market, ensure that every bag of hanging ear coffee is packaged intact, and improve the product quality consistency and reliability. BRIEF DESCRIPTION OF DRAWINGS

[0013] Figure 1 It is a whole perspective view of the application embodiment.

[0014] Figure 2 It is a local structure schematic view of the packaging cutting frame and the movable rod of the application embodiment.

[0015] Figure 3 It is a local structure schematic view of the clamping rod and the second guide rail of the application embodiment.

[0016] Figure 4 It is a local structure schematic view of the baffle and the limiting block of the application embodiment.

[0017] The reference signs are as follows: 1, fixed plate; 2, motor; 201, fixed frame; 3, transmission disc; 4, support frame; 5, pneumatic push rod; 501, push plate; 6, support rod; 601, support block; 7, baffle; 701, limiting block; 8, air pump; 801, mounting frame; 9, controller; 10, first guide rail; 11, packaging cutting frame; 12, clamping rod; 13, illuminating lamp; 14, second guide rail; 15, support plate; 16, electric push rod; 17, material plate; 18, pneumatic clamping jaw; 19, guide rod; 20, movable rod; 21, material guiding frame; 22, visual detection camera. DETAILED DESCRIPTION

[0018] The accompanying drawings are incorporated in and constitute a part of this specification and will be understood by those skilled in the art. Figures 1-4 The application is further described in detail.

[0019] Embodiments of the application disclose an intelligent bag breaking and removing system. Refer to Figures 1-4, intelligent bag breaking and removing system, including fixed plate 1, support frame 4 and packaging cutting frame 11, one end of fixed plate 1 is fixedly connected with motor 2, one end of motor 2 is fixedly connected with transmission disc 3, one side of fixed plate 1 is movably installed with second guide rail 14, one side of second guide rail 14 is fixedly connected with clamping rod 12, the surface of fixed plate 1 at one end of clamping rod 12 is fixedly connected with illuminating lamp 13, one side of fixed plate 1 at the bottom of second guide rail 14 is fixedly connected with guide rod 19, packaging cutting frame 11 is movably installed on the outer periphery of guide rod 19, movable rod 20 is movably installed between packaging cutting frame 11 and transmission disc 3, first guide rail 10 is movably installed on the surface of fixed plate 1 at one side of packaging cutting frame 11, pneumatic clamping jaw 18 is installed on one side of first guide rail 10, material guide frame 21 is fixedly connected on the surface of fixed plate 1 at the bottom of pneumatic clamping jaw 18, material plate 17 is fixedly connected on the top of material guide frame 21, electric push rod 16 is fixedly connected on one end of material guide frame 21, baffle 7 is fixedly connected on the top of electric push rod 16, support plate 15 is fixedly connected on the bottom of one end of fixed plate 1, support frame 4 is fixedly connected on the top of support plate 15, air pump 8 is fixedly connected on the top of support frame 4 at one end of support plate 15, pneumatic push rod 5 is fixedly connected on the top of support frame 4, push plate 501 is fixedly connected on one end of pneumatic push rod 5, visual detection camera 22 is fixedly connected on the top of support frame 4 at one end of illuminating lamp 13, controller 9 is fixedly connected on one end of support frame 4, the external pneumatic driving device is connected with pneumatic clamping jaw 18, the workers install the device into the hanging ear coffee production line equipment, the hanging ear coffee after bagging is sent between clamping rods 12, the second guide rail 14 is controlled to drive clamping rods 12 to clamp the hanging ear coffee, the motor 2 is controlled to drive the transmission disc 3 to rotate, the transmission disc 3 drives the packaging cutting frame 11 to reciprocate left and right on the outer periphery of guide rod 19 through movable rod 20, the packaging cutting frame 11 seals the hanging ear coffee after bagging, meanwhile, the pneumatic clamping jaw 18 is controlled to clamp and cut the hanging ear coffee and its packaging bag, then the first guide rail 10 is controlled to drive the pneumatic clamping jaw 18 to send the hanging ear coffee and its packaging bag into the material guide frame 21, completing the discharging, the external visual detection system is written into the PLC controller 9, when the equipment is running, the illuminating lamp 13 can illuminate the workpiece, the visual detection camera 22 can detect the packaging bag of the hanging ear coffee, when the broken bag condition of the hanging ear coffee packaging bag is detected, the controller 9 controls the electric push rod 16 to pull the baffle 7 to close the material guide frame 21, so that the workpiece with broken bag is placed on the top of the baffle 7, at this time, the controller 9 controls the air pump 8 to send the gas into the pneumatic push rod 5 through the pipe, so that the pneumatic push rod 5 pushes the push plate 501, and the push plate 501 directly pushes the workpiece with broken bag on the top of the baffle 7 out of the device, realizing the automatic removal of the products with broken bag, reducing the rate of defective products, reducing the labor cost and increasing the product quality.

[0020] Refer to Figure 4Both sides of the baffle 7 are fixedly connected with limiting blocks 701, and the limiting blocks 701 are embedded with the material plate 17, the limiting blocks 701 increase the contact area between the baffle 7 and the material plate 17, and the activity stability effect of the baffle 7 is improved.

[0021] With reference to Figure 2 The fixed frame 201 is fixedly connected between the motor 2 and the fixed plate 1, and the bolt is movably installed between the fixed frame 201 and the fixed plate 1, the fixed frame 201 increases the contact area between the motor 2 and the fixed plate 1, the bolt fixes the fixed frame 201 and the fixed plate 1, and the stability effect of the motor 2 installation is improved.

[0022] With reference to Figure 1 The supporting rod 6 is fixedly connected to one end of the supporting frame 4 at the bottom of the pneumatic push rod 5, and the supporting block 601 is fixedly connected between the supporting rod 6 and the pneumatic push rod 5, the supporting rod 6 and the supporting block 601 cooperate, can increase the contact area between the pneumatic push rod 5 and the supporting frame 4, and the stability effect of the pneumatic push rod 5 installation is improved.

[0023] With reference to Figure 1 The mounting frame 801 is fixedly connected between the air pump 8 and the supporting plate 15, and the positioning bolt is movably installed between the mounting frame 801 and the supporting plate 15, the mounting frame 801 increases the contact area between the air pump 8 and the supporting plate 15, the positioning bolt fixes the mounting frame 801 and the supporting plate 15, and the stability effect of the air pump 8 installation is improved.

[0024] The implementation principle of the intelligent bag breaking and removing system is as follows: first, the device is installed in the hanging ear coffee production line equipment, the bagged hanging ear coffee is sent between the clamping rods 12, the clamping rods 12 are clamped through the control of the second guide rail 14, the motor 2 drives the transmission disc 3 to rotate, the transmission disc 3 drives the packaging cutting frame 11 to reciprocate left and right outside the guide rod 19 through the movable rod 20, the packaging cutting frame 11 seals the bagged hanging ear coffee, the pneumatic clamping jaw 18 clamps the cut hanging ear coffee and its packaging bag, the first guide rail 10 drives the pneumatic clamping jaw 18 to send the hanging ear coffee and its packaging bag into the guide frame 21, the external visual detection system detects the packaging bag through the visual detection camera 22, if a broken bag is found, the controller 9 pulls the baffle 7 to close the guide frame 21 through the electric push rod 16, the air pump 8 sends air to the pneumatic push rod 5 through the pipeline, the pneumatic push rod 5 pushes the push plate 501, and the push plate 501 pushes the broken bag workpiece at the top of the baffle 7 out of the device.

[0025] Finally should be explained a few points are: first, in the description of the present application, it should be pointed out that, unless otherwise specified and limited, the term "installation", "connected", "connection" should be broad, can be mechanical or electrical connection, but also can be two elements inside the communication, can be directly connected, "up", "down", "left", "right" and so on, only for indicating the relative position relationship, when the absolute position of the described object changes, the relative position relationship may change;

[0026] Second: the utility model discloses the embodiment in the drawing, only relate to the structure involved in the embodiment of the present disclosure, other structures can refer to the usual design, under the condition of not conflicting, the same embodiment and different embodiments of the utility model can be combined with each other;

[0027] Finally: the above only for the preferred embodiment of the utility model has, and does not for limiting the utility model, any modification, equivalent replacement, improvement etc. that is made within the spirit and principle of the utility model, should be contained in the protection scope of the utility model.

[0028] The above are the preferred embodiments of the present application, and are not intended to limit the scope of protection of the present application, therefore: any equivalent changes made according to the structure, shape, principle of the present application, should be covered within the scope of protection of the present application.

Claims

1. An intelligent bag breaking and removing system comprising a fixed plate (1), a support frame (4) and a packaging cutting frame (11), characterized in that: The one end of the fixed plate (1) is fixedly connected with a motor (2), one end of the motor (2) is fixedly connected with a transmission disc (3), one side of the fixed plate (1) is movably installed with a second guide rail (14), one side of the second guide rail (14) is fixedly connected with a clamping rod (12), the surface of the fixed plate (1) of one end of the clamping rod (12) is fixedly connected with an illuminating lamp (13), one side of the fixed plate (1) of the bottom of the second guide rail (14) is fixedly connected with a guide rod (19), the periphery of the guide rod (19) is movably installed with a packaging slitting frame (11), the packaging slitting frame (11) and the transmission disc (3) are movably installed with a movable rod (20), the surface of one side of the fixed plate (1) of the packaging slitting frame (11) is movably installed with a first guide rail (10), one side of the first guide rail (10) is installed with a pneumatic clamp jaw (18), the surface of the fixed plate (1) of the bottom of the pneumatic clamp jaw (18) is fixedly connected with a material guide frame (21), the top of the material guide frame (21) is fixedly connected with a material plate (17), one end of the material guide frame (21) is fixedly connected with an electric push rod (16), the top of the electric push rod (16) is fixedly connected with a baffle (7), the bottom of one end of the fixed plate (1) is fixedly connected with a supporting plate (15), the top of the supporting plate (15) is fixedly connected with a support frame (4), the top of one end of the support frame (4) is fixedly connected with an air pump (8), the top of the support frame (4) is fixedly connected with a pneumatic push rod (5), one end of the pneumatic push rod (5) is fixedly connected with a push plate (501), one end of the illuminating lamp (13) is fixedly connected with a visual inspection camera (22) on the top of the support frame (4), one end of the support frame (4) is fixedly connected with a controller (9).

2. The intelligent cull system of claim 1, wherein: The two sides of the baffle (7) are fixedly connected with limit blocks (701), and the limit blocks (701) are embedded with the material plate (17).

3. The intelligent cull system of claim 1, wherein: The motor (2) and the fixed plate (1) are fixedly connected with a fixed frame (201), and the fixed frame (201) and the fixed plate (1) are movably installed with a bolt.

4. The intelligent cull system of claim 1, wherein: The bottom of the pneumatic push rod (5) is fixedly connected with a support rod (6) on one end of the support frame (4), and the support rod (6) and the pneumatic push rod (5) are fixedly connected with a support block (601).

5. The intelligent cull system of claim 1, wherein: The air pump (8) and the supporting plate (15) are fixedly connected with a mounting bracket (801), and the mounting bracket (801) and the supporting plate (15) are movably installed with a positioning bolt.

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