Cleaning device for needle plate of foaming furnace
By designing an automated cleaning device, the problems of missed brushing and inconvenient collection of carbon slag during the cleaning process of the foaming furnace needle plate were solved, achieving efficient cleaning and complete collection, and reducing environmental pollution.
Patent Information
- Application Number
- CN202423185954.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-24
- Publication Date
- 2026-02-06
- Estimated Expiration
- 2034-12-24
AI Technical Summary
The existing foaming furnace needle plates are prone to missed brushing during the cleaning process, and the collection of carbon residue is inconvenient, resulting in environmental pollution.
A cleaning device was designed, comprising a hydraulic telescopic rod, a cleaning motor, a brush, a protective shell, and a collection device. The hydraulic telescopic rod drives the brush to contact the needle plate, and the cleaning motor drives the brush to rotate. Combined with the protective shell and the collection device, automated cleaning and carbon residue collection are achieved.
It achieves efficient cleaning of the needle plate, avoids missed brushing, and ensures that carbon residue is completely collected through the combination of negative pressure suction and scraper, thus reducing environmental pollution.
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Figure CN223875606U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to foaming furnace field especially relates to a kind of cleaning device of foaming furnace needle plate. BACKGROUND
[0002] Foaming furnace is a kind of equipment for producing foaming material, it can produce gas inside material by heating etc., to form foamy structure.This kind of equipment is widely used in plastic, rubber etc., foaming furnace is generally provided with hanging material component, hanging material component is generally fixed to the material to be foamed by needle plate, can effectively guarantee the effect of material hanging.
[0003] The existing foaming furnace needle plate will be attached with a large amount of carbon residue on the surface due to long time use, which needs to be brushed off by manual steel wire brush, and then the cleaned carbon residue needs to be blown off to ensure the cleanliness of the needle plate. Manual needle plate brushing has the phenomenon of missed brushing, and the carbon residue is easily scattered around when being swept, which cannot be well collected. UTILITY MODEL CONTENT
[0004] Therefore, the utility model provides a kind of cleaning device of foaming furnace needle plate, and the main technical problem to be solved is to avoid the problem of missed brushing of needle plate and inconvenient carbon residue collection.
[0005] In order to realize the above-mentioned purpose, the utility model adopts the following technical scheme: a kind of cleaning device of foaming furnace needle plate, including rack, the upper part inside the rack is fixedly connected with cleaning device, the outer side of the cleaning device is fixedly connected with protective shell, the two sides of the rack are fixedly connected with collecting device, the cleaning device includes hydraulic telescopic rod fixedly connected in the upper part inside the rack, the lower end of the hydraulic telescopic rod is fixedly connected with cleaning motor, the output end of the cleaning motor is fixedly connected with rotating shaft, the outer side of the rotating shaft is placed with brush, one end of the rotating shaft is screw-threaded with bolt.
[0006] By adopting the above technical scheme, the hydraulic telescopic rod is started to drive the brush to contact the needle plate, and the rotating shaft drives the brush to rotate by starting the cleaning motor. The high-speed rotation can clean the needle plate more thoroughly, and there is no missed brushing due to manual cleaning.
[0007] As a further description of the above technical scheme: the rack includes frame body, the right side of the frame body is fixedly connected with driving device, the outer side of the driving device is fixedly connected with needle plate, the inner side of the frame body is movably connected with supporting roller.
[0008] By adopting the above technical scheme, the needle plate is used to fix the material to be foamed, which can effectively guarantee the effect of material hanging. The supporting roller is used to support the material to be foamed.
[0009] As a further description of the above technical solution: the protective shell comprises a shell fixedly connected to the outside of the hydraulic telescopic rod, and a closing plate movably connected inside the shell, and a limiting strip fixedly connected to the top of the closing plate.
[0010] By adopting the above technical solution, the brush can be pulled out by pulling the closing plate upwards, facilitating replacement.
[0011] As a further description of the above technical solution: the collecting device comprises an outer shell fixedly connected to both sides of the frame body, a filter plate fixedly connected in the middle of the inner shell, a fan fixedly connected to the left side of the inner shell, an air outlet pipe fixedly connected to the left side of the fan, a dust collecting box movably connected inside the outer shell, a connecting pipe fixedly connected to the right side of the outer shell, a dust suction shell fixedly connected to the end of the connecting pipe away from the outer shell, a dust scraping device fixedly connected to the top of the outer shell, and the dust suction shell is fixedly connected to the frame body.
[0012] By adopting the above technical solution, the fan is started to generate negative pressure in the outer shell, so that the carbon residue cleaned out of the dust suction shell and the protective shell can be sucked into the outer shell through the connecting pipe, and the sucked carbon residue can be placed in the dust collecting box in the outer shell under the action of the filter plate, facilitating collection of the carbon residue.
[0013] As a further description of the above technical solution: the dust scraping device comprises a dust scraping motor fixedly connected to the top of the outer shell, a threaded stud fixedly connected to the output end of the dust scraping motor, and a scraper threadedly connected to the outer side of the threaded stud, and the scraper is in contact with the filter plate.
[0014] By adopting the above technical solution, the threaded stud can be rotated by starting the dust scraping motor, and the scraper can be lifted and lowered by forward and reverse rotation, so that the carbon residue on the filter plate can be scraped off, preventing the carbon residue from blocking the filter plate, and ensuring that the carbon residue can be collected more completely.
[0015] As a further description of the above technical solution: the protective shell is made of transparent material.
[0016] By adopting the above technical solution, the inside cleaning condition can be viewed through the transparent material.
[0017] By adopting the above technical solution, the cleaning device for the needle plate of the foaming furnace at least has the following beneficial effects:
[0018] Compared with existing technologies, this cleaning device for the needle plate of a foaming furnace, by incorporating a cleaning device, a protective shell, and a collection device, facilitates a more thorough cleaning of the needle plate and makes it easier to collect the removed carbon residue. During operation, activating the hydraulic telescopic rod causes the brush to contact the needle plate, and the protective shell lowers to fit against the dust collection shell, ensuring that the removed carbon residue does not excessively disperse to the outside. Activating the cleaning motor causes the rotating shaft to rotate the brush, and simultaneously activating the drive device to rotate the needle plate, allowing the brush to clean the needle plate effectively. The rotation of the brush height further enhances its cleaning capabilities. It can clean the needle plate more thoroughly, without any missed areas. At the same time, the fan is activated to create negative pressure in the outer shell, which allows the carbon residue cleaned from the suction shell and protective shell to be sucked into the outer shell through the connecting pipe. Under the action of the filter plate, the sucked-in carbon residue is placed in the dust collection box in the outer shell. The dust scraper motor is activated to rotate the stud. By rotating forward and reverse, the scraper can be raised and lowered, which can scrape off the carbon residue on the filter plate, prevent the carbon residue from clogging the filter plate, and ensure that the carbon residue is collected more completely, making it easier to collect the carbon residue. Attached Figure Description
[0019] Figure 1 This is a schematic diagram of the overall structure of a cleaning device for a foaming furnace needle plate proposed in this utility model;
[0020] Figure 2 This is a schematic diagram of the overall frame structure of a cleaning device for a foaming furnace needle plate proposed in this utility model;
[0021] Figure 3 This is a schematic diagram of the overall cleaning device and the protective shell of a cleaning device for a foaming furnace needle plate proposed in this utility model.
[0022] Figure 4 This is a cross-sectional structural diagram of the collection device of the cleaning device for the needle plate of a foaming furnace proposed in this utility model.
[0023] Legend:
[0024] 1. Frame; 101. Frame body; 102. Drive unit; 103. Needle plate; 104. Support roller; 2. Cleaning device; 201. Hydraulic telescopic rod; 202. Cleaning motor; 203. Rotating shaft; 204. Brush; 205. Bolt; 3. Protective shell; 301. Shell; 302. Limiting strip; 303. Sealing plate; 4. Collection device; 401. Outer shell; 402. Filter plate; 403. Fan; 404. Air outlet pipe; 405. Dust collection box; 406. Dust suction shell; 407. Connecting pipe; 408. Dust scraping device; 4081. Dust scraping motor; 4082. Stud; 4083. Scraper. Detailed Implementation
[0025] Reference Figures 1-4 The utility model provides a kind of cleaning device of foaming furnace needle plate, including rack 1, the upper part of the inside of rack 1 is fixedly connected with cleaning device 2, cleaning device 2 is used to clean needle plate 103, the outside of cleaning device 2 is fixedly connected with protective shell 3, the both sides of rack 1 are fixedly connected with collecting device 4, and collecting device 4 is used to collect the carbon residue cleaned down, cleaning device 2 includes the hydraulic telescopic rod 201 fixedly connected in the upper part of the inside of rack 1, the lower end of hydraulic telescopic rod 201 is fixedly connected with cleaning motor 202, the output of cleaning motor 202 is fixedly connected with rotating shaft 203, rotating shaft 203 is placed with brush 204 outside, and one end of rotating shaft 203 is screw-threaded with bolt 205, by starting hydraulic telescopic rod 201, so that it drives brush 204 to contact needle plate 103, and by starting cleaning motor 202, so that rotating shaft 203 drives brush 204 to rotate, by high-speed rotation, so that it can clean needle plate 103 more cleanly, bolt 205 is used to fix brush 204, and brush 204 can be disassembled by unscrewing bolt 205, to facilitate replacement.
[0026] Further, rack 1 includes frame body 101, and the right side of frame body 101 is fixedly connected with driving device 102, driving device 102 is used to drive needle plate 103 to rotate, the outside of driving device 102 is fixedly connected with needle plate 103, and needle plate 103 is used to fix the foaming material to be hung, can effectively guarantee the effect of material hanging, and the inside of frame body 101 is movably connected with support roller 104, and support roller 104 is used to support the foaming material to be hung.
[0027] Further, protective shell 3 includes shell body 301 fixedly connected outside hydraulic telescopic rod 201, is contacted by the shell body 301 capable of descending with dust suction shell 406 by the driving of hydraulic telescopic rod 201, guarantees that shell body 301 can be more closed in dust suction shell 406, guarantees that the carbon residue cleaned down can not be too much to float to outside, and the inside of shell body 301 is movably connected with closure plate 303, and the top of closure plate 303 is fixedly connected with limiting strip 302, and limiting strip 302 is used to limit the position of closure plate 303, and closure plate 303 can be lifted in the inside of shell body 301, by pulling closure plate 303 upwards, so that brush 204 leaks, to facilitate replacement.
[0028] Further, the collecting device 4 comprises a shell 401 fixedly connected on both sides of the frame body 101, a filter plate 402 fixedly connected in the middle of the shell 401, the filter plate 402 being used for filtering the carbon residue to ensure that the carbon residue cannot pass through the filter plate 402, a fan 403 fixedly connected on the left side in the shell 401, an air outlet pipe 404 fixedly connected on the left side of the fan 403, a dust collecting box 405 movably connected in the shell 401, the dust collecting box 405 being used for collecting the carbon residue, a connecting pipe 407 fixedly connected on the right side of the shell 401, a dust suction shell 406 fixedly connected on the end of the connecting pipe 407 away from the shell 401, the inside of the dust suction shell 406 being inclined to the middle, which facilitates the carbon residue to better enter the connecting pipe 407, a dust scraping device 408 fixedly connected on the top of the shell 401, the dust suction shell 406 being fixedly connected with the frame body 101, the fan 403 being started to enable the air in the shell 401 to be discharged through the air outlet pipe 404, thereby generating negative pressure in the shell 401, thereby enabling the carbon residue cleaned in the dust suction shell 406 and the protective shell 3 to be sucked into the shell 401 through the connecting pipe 407, and enabling the sucked carbon residue to be at the dust collecting box 405 in the shell 401 under the action of the filter plate 402, which facilitates the collection of the carbon residue.
[0029] Further, the dust scraping device 408 comprises a dust scraping motor 4081 fixedly connected on the top of the shell 401, a stud 4082 fixedly connected on the output end of the dust scraping motor 4081, a scraper plate 4083 threadedly connected on the outer side of the stud 4082, the scraper plate 4083 being in abutment with the filter plate 402, the dust scraping motor 4081 being started to enable the stud 4082 to rotate, and enabling the scraper plate 4083 to ascend and descend through forward rotation and reverse rotation, thereby enabling the scraper plate 4083 to scrape off the carbon residue on the filter plate 402, preventing the carbon residue from blocking the filter plate 402, and ensuring that the carbon residue can be more completely collected.
[0030] Further, the protective shell 3 is made of transparent material, which facilitates the viewing of the cleaning condition inside the protective shell 3.
[0031] Working principle: when using, the hydraulic telescopic rod 201 is started to drive the brush 204 to contact the needle plate 103, and the protective shell 3 is lowered to be attached to the dust suction shell 406, so that the carbon residue cleaned is not excessively scattered to the outside, the cleaning motor 202 is started to drive the rotating shaft 203 to drive the brush 204 to rotate, and the driving device 102 is started to drive the needle plate 103 to rotate, so that the brush 204 can clean the needle plate 103, and the high-speed rotation of the brush 204 can clean the needle plate 103 more cleanly, and the brush cannot be missed. The fan 403 is started to make the air in the shell 401 exhaust through the air outlet pipe 404, so that negative pressure is generated in the shell 401, so that the carbon residue cleaned in the dust suction shell 406 and the protective shell 3 can be sucked into the shell 401 through the connecting pipe 407, and the suction carbon residue can be in the dust collecting box 405 in the shell 401 under the action of the filter plate 402, and the stud 4082 can be rotated by starting the dust scraping motor 4081, and the scraper 4083 can be lifted by forward and reverse rotation, so that it can scrape off the carbon residue on the filter plate 402, prevent the carbon residue from blocking the filter plate 402, and ensure that the carbon residue can be collected more completely, and facilitate the collection of the carbon residue.
[0032] Finally, it should be noted that: the above only for the preferred embodiments of the utility model, and does not limit the utility model, although the utility model is described in detail with reference to the foregoing embodiments, for the person skilled in the art, it still can modify the technical scheme recorded in the foregoing each embodiment, or equivalent replacement to part of technical features, any modification, equivalent replacement, improvement etc. within the spirit and principles of the utility model, should be contained in the protection scope of the utility model.
Claims
1. A cleaning device for a blistering needle plate comprising a frame (1), characterized in that: The upper part of the inside of the rack (1) is fixedly connected with a cleaning device (2), the outer side of the cleaning device (2) is fixedly connected with a protective shell (3), both sides of the rack (1) are fixedly connected with a collecting device (4), the cleaning device (2) comprises a hydraulic telescopic rod (201) fixedly connected to the upper part of the inside of the rack (1), the lower end of the hydraulic telescopic rod (201) is fixedly connected with a cleaning motor (202), the output end of the cleaning motor (202) is fixedly connected with a rotating shaft (203), the outer side of the rotating shaft (203) is placed with a brush (204), one end of the rotating shaft (203) is threadedly connected with a bolt (205).
2. A cleaning device for a needle plate of a foaming oven according to claim 1, characterized in that: The rack (1) comprises a frame body (101), the right side of the frame body (101) is fixedly connected with a driving device (102), the outer side of the driving device (102) is fixedly connected with a needle plate (103), the inner side of the frame body (101) is movably connected with a supporting roller (104).
3. A cleaning device for a needle plate of a foaming oven according to claim 1, characterized in that: The protective shell (3) comprises a shell body (301) fixedly connected to the outer side of the hydraulic telescopic rod (201), the inside of the shell body (301) is movably connected with a closing plate (303), the top of the closing plate (303) is fixedly connected with a limiting strip (302).
4. A cleaning device for a needle plate of a seaming iron according to claim 1, characterized in that: The collecting device (4) comprises an outer shell (401) fixedly connected to both sides of the frame body (101), the middle of the inside of the outer shell (401) is fixedly connected with a filter plate (402), the left side of the inside of the outer shell (401) is fixedly connected with a fan (403), the left side of the fan (403) is fixedly connected with an air outlet pipe (404), the inside of the outer shell (401) is movably connected with a dust collecting box (405), the right side of the outer shell (401) is fixedly connected with a connecting pipe (407), the end, away from the outer shell (401), of the connecting pipe (407) is fixedly connected with a dust suction shell (406), the top of the outer shell (401) is fixedly connected with a dust scraping device (408), the dust suction shell (406) is fixedly connected with the frame body (101).
5. A cleaning device for a needle plate of a foaming oven according to claim 4, characterized in that: The dust scraping device (408) comprises a dust scraping motor (4081) fixedly connected to the top of the outer shell (401), the output end of the dust scraping motor (4081) is fixedly connected with a threaded stud (4082), the outer side of the threaded stud (4082) is threadedly connected with a scraper (4083), the scraper (4083) is attached to the filter plate (402).
6. A cleaning device for a needle plate of a searing machine as defined in claim 1, characterized in that: The protective shell (3) is made of transparent material.