Cleaning equipment for high-hardness screw rod production
By designing a high-hardness screw cleaning device for collecting and replacing components, the problem of downtime required for filter plate replacement was solved, achieving efficient cleaning and water resource recycling, and improving production continuity and efficiency.
Patent Information
- Application Number
- CN202520715909.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-04-16
- Publication Date
- 2026-02-06
- Estimated Expiration
- 2035-04-16
AI Technical Summary
Existing high-hardness screw cleaning equipment requires shutdown when replacing filter plates, resulting in reduced cleaning efficiency and significant water waste.
A cleaning device including a collection component and a replacement component was designed. The filter plates can be replaced without stopping the machine through a rocker arm and a synchronous wheel system, and the water can be circulated and filtered through a pump body and spray pipes to avoid water waste.
This allows for the replacement of filter plates without shutting down the machine, improving cleaning efficiency and reducing water waste through water recycling.
Smart Images

Figure CN223875687U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to high hardness screw production technical field, concretely is a kind of cleaning equipment for high hardness screw production. BACKGROUND
[0002] High hardness screw is a kind of key mechanical component for high load, high wear resistance working condition, is widely used in injection molding machine, extruder, die casting machine, stamping equipment and various industrial transmission systems.Screw's main function is to deliver, compress, melt and mix material through rotary motion, and its performance directly affects the working efficiency of equipment, energy consumption and product quality.In the design and manufacture of high hardness screw, material selection and heat treatment process are crucial, usually adopt alloy steel, tool steel or special alloy, and improve surface hardness and wear resistance through quenching, carburizing process.
[0003] According to the cleaning equipment for high hardness screw production (publication number: CN213793053U) disclosed, in the above application, the high hardness screw is placed in the inside of the first circular pipe and the second circular pipe, the handle is rotated, the threaded rod is screwed with the first threaded pipe, the circular plate is moved, the high hardness screw is fastened through the threaded connection of the bolt and the threaded hole, the first motor is started, the rotating support plate, the second circular pipe and the high hardness screw are rotated, then the water is pumped out from the water tank to the water storage tank, and sprayed from the spray head, the second motor is started, the reciprocating screw rod is rotated, the moving column, the supporting rod and the brush are screwed repeatedly, after cleaning, the drain valve is opened, the sewage is discharged from the drain pipe, the second motor is closed, the spray head is closed, and the heating pipe is started to dry the high hardness screw, so that the high hardness screw can be cleaned comprehensively, the high hardness screw can be cleaned repeatedly, the working efficiency is improved, and the use requirement of people is met, and the use is more convenient.
[0004] Although the equipment can improve cleaning efficiency, there are still some problems in actual use.For example, the water after cleaning is directly discharged, resulting in waste of water resources;Although the sewage can be collected and recycled in the prior art through filtering equipment, the filter plate in the filtering equipment needs to be replaced after a long time of use, and the cleaning work must be stopped during the replacement process, which reduces the cleaning efficiency and affects the continuity of production. UTILITY MODEL CONTENTS
[0005] The utility model aims at providing a kind of cleaning equipment for high hardness screw production to solve the problems raised in the above background technology.
[0006] In order to achieve the above object, the utility model provides the following technical scheme: a kind of cleaning equipment for high-hardness screw production, including cleaning tank, the inner wall of cleaning tank is rotatably connected with cleaning roller, the surface of cleaning tank is provided with collection assembly and replacement component, the collection assembly includes: tank, bellows, baffle;
[0007] The replacement component includes:
[0008] Threaded rod, threaded rod is used to drive moving rod translation;
[0009] Rocker, rocker is used to drive threaded rod rotation;
[0010] Moving rod, moving rod is used to drive connecting rod synchronous movement.
[0011] Preferably, the threaded rod is rotatably connected to the inner wall of the tank, the tank surface is provided with a rocker, the output shaft of the rocker penetrates the tank, and the output shaft of the rocker is fixed on the surface of the threaded rod, the inner wall of the tank is slidably connected with a moving rod, the threaded rod penetrates the moving rod, and the threaded rod is threadedly connected with the moving rod, the surface of the moving rod is fixed with a connecting rod, the end of the connecting rod away from the moving rod is fixed on the surface of the bellows, the output shaft surface of the rocker is fixed with a synchronous pulley one, the surface of the tank is rotatably connected with a synchronous pulley two, the tank surface is provided with a rotating rod, the rotating rod penetrates the tank and the baffle, the rotating rod penetrates the synchronous pulley two, and the rotating rod is fixedly connected with the synchronous pulley two, the end of the rotating rod away from the synchronous pulley two is rotatably connected to the inner wall of the tank, the rotating rod is rotatably connected with the baffle, the rotating rod penetrates a gear two, and the rotating rod is fixedly connected with the gear two, the inner wall of the tank is fixed with a sliding plate, the inner wall of the tank is slidably connected with a rack, the rack is provided with two groups, the other group of the rack is slidably connected to the surface of the sliding plate, the gear two is provided with two groups, the gear two is engaged with the rack, the surface of the rack is fixed with a stabilizing plate, rotate the rocker, the threaded rod rotates to drive the moving rod to move, the connecting rod drives the bellows to deviate, when the rocker rotates, the synchronous pulley one drives the synchronous pulley two and the rotating rod to rotate through synchronous belt, the gear two drives the rack to move, one group of the rack is away from the tee, the other group of the rack is close to the tee, the tee one group outlet can be blocked by rubber pad, the tee other outlet is opened, the filter plate is replaced without stopping machine, and the cleaning efficiency is improved.
[0012] Preferably, the box is arranged at the rear side of the cleaning tank, a pump body one is fixed on the surface of the cleaning tank, the suction end of the pump body one penetrates the cleaning tank, a conduit is fixed on the suction end of the pump body one, the end of the conduit away from the pump body one is fixed on the top of the box, the conduit communicates with the box, a bellows is fixed on the inner side top of the box, the bellows communicates with the conduit, a sealing door is arranged on the surface of the box, a pump body two is fixed on the surface of the cleaning tank, a tee joint is fixed on the suction end of the pump body two, the end of the tee joint away from the pump body two is fixed on the surface of the box, the box communicates with the tee joint, a spraying pipe is fixed on the suction end of the pump body two, a partition plate is fixed on the inner wall bottom of the box, the surface of the partition plate and the inner wall of the box are both fixed with a bottom plate, a filter plate is arranged on the top of the bottom plate, the pump body one and the pump body two are opened, water enters the box through the conduit and the bellows, is filtered through the filter plate, and is sprayed through the tee joint and the spraying pipe, so that the cleaning work can be performed.
[0013] Preferably, the surface of the synchronous pulley one and the surface of the synchronous pulley two are in transmission connection with a synchronous belt, and the lifting rotating rod and the threaded rod are consistent in motion.
[0014] Preferably, the end of the stabilizing plate away from the rack is fixed with a rubber pad, so that the tee joint can be blocked and sealed.
[0015] Preferably, the sealing door, the bottom plate and the filter plate are both provided with two groups, and the two groups of sealing doors, bottom plates and filter plates are symmetrically arranged with the center line of the box as the axis of symmetry, so that the two groups can be alternately used.
[0016] Preferably, the surface of the cleaning tank is rotatably connected with a gear one, the surface of the gear one is provided with a fixed rod, the fixed rod penetrates the gear one and the cleaning tank, and the fixed rod is fixedly connected with the gear one, the fixed rod is fixed on the surface of a cleaning roller, the surface of the cleaning tank is fixed with a fixing frame, the surface of the fixing frame is fixed with a motor, the output shaft of the motor is fixed on the surface of the fixed rod, the gear one is in meshing with each other, the surface of the cleaning tank is provided with a blowdown opening, the blowdown opening is connected with the cleaning tank through an electromagnetic valve, and the motor is opened, so that the gear one, the fixed rod and the cleaning roller can be rotated, and the screw rod can be cleaned.
[0017] Compared with the prior art, the cleaning equipment for high-hardness screw rod production has the following beneficial effects:
[0018] 1. The high-hardness screw rod production cleaning equipment, when the filter plate needs to be replaced, the rocker is rotated, the threaded rod is rotated to drive the moving rod and the connecting rod to move, the angle of the corrugated pipe is offset, the flow direction of the water is changed, the synchronous pulley one drives the synchronous pulley two and the rotating rod to rotate through the synchronous belt, and the gear two drives the rack to move, one group of racks moves away from the three-way pipe, and the other group of racks moves close to the three-way pipe, the rubber pad can block the outlet of the three-way pipe, the other outlet of the three-way pipe is opened, and the sealing door is opened to draw out the filter plate that needs to be replaced, so that the filter plate can be replaced without stopping, and the cleaning efficiency is improved.
[0019] 2. The high-hardness screw rod production cleaning equipment, through the setting of the collecting assembly, the pump body one and the pump body two are opened, water enters the box through the conduit and the corrugated pipe, is filtered through the filter plate, is sprayed through the three-way pipe and the spray pipe, and can be cleaned, and the water can be circulated and filtered, so that water resources are not wasted. BRIEF DESCRIPTION OF DRAWINGS
[0020] Figure 1 It is a front view structural schematic diagram of the utility model;
[0021] Figure 2 It is a side view structural schematic diagram of the utility model;
[0022] Figure 3 It is a box internal structure schematic diagram of the utility model;
[0023] Figure 4 It is a replacement assembly front view structural schematic diagram of the utility model.
[0024] In the drawing: 1, cleaning tank; 2, cleaning roller; 3, fixed rod; 4, gear one; 5, fixed frame; 6, motor; 7, blowdown; 8, collecting assembly; 80, box; 81, pump body one; 82, conduit; 83, corrugated pipe; 84, three-way pipe; 85, pump body two; 86, spray pipe; 87, sealing door; 88, partition; 89, bottom plate; 800, filter plate; 9, replacement assembly; 90, threaded rod; 91, rocker; 92, moving rod; 93, connecting rod; 94, synchronous pulley one; 95, synchronous pulley two; 96, rotating rod; 97, gear two; 98, rack; 99, sliding plate; 900, stabilizing plate. DETAILED DESCRIPTION
[0025] As Figures 1-4As shown, the utility model provides a technical scheme: a kind of cleaning equipment for high-hardness screw production, including cleaning tank 1, the inner wall of cleaning tank 1 is rotatably connected with cleaning roller 2, the surface of cleaning tank 1 is provided with collection assembly 8 and replacement assembly 9, collection assembly 8 includes: box 80, bellows 83, baffle 88;Replacement assembly 9 includes: threaded rod 90, rocker 91, moving rod 92, connecting rod 93, synchronous pulley one 94, synchronous pulley two 95, rotating rod 96, gear two 97, rack 98, sliding plate 99, stabilizing plate 900.
[0026] Threaded rod 90 is rotatably connected on the inner wall of box 80, the surface of box 80 is provided with rocker 91, the output shaft of rocker 91 penetrates box 80, and the output shaft of rocker 91 is fixed on the surface of threaded rod 90, the inner wall of box 80 is slidably connected with moving rod 92, threaded rod 90 penetrates moving rod 92, and threaded rod 90 is threadedly connected with moving rod 92, the surface of moving rod 92 is fixed with connecting rod 93, the end of connecting rod 93 away from moving rod 92 is fixed on the surface of bellows 83, the surface of the output shaft of rocker 91 is fixed with synchronous pulley one 94, the surface of box 80 is rotatably connected with synchronous pulley two 95, the surface of box 80 is provided with rotating rod 96, rotating rod 96 penetrates box 80, baffle 88, rotating rod 96 penetrates synchronous pulley two 95, and rotating rod 96 is fixedly connected with synchronous pulley two 95, the end of rotating rod 96 away from synchronous pulley two 95 is rotatably connected on the inner wall of box 80, rotating rod 96 is rotatably connected with baffle 88, rotating rod 96 penetrates gear two 97, and rotating rod 96 is fixedly connected with gear two 97, the inner wall of box 80 is fixed with sliding plate 99, the inner wall of box 80 is slidably connected with rack 98, rack 98 is provided with two groups, the other group of two groups of rack 98 is slidably connected on the surface of sliding plate 99, gear two 97 is provided with two groups, gear two 97 is engaged with rack 98, the surface of rack 98 is fixed with stabilizing plate 900, the surface of synchronous pulley one 94 and synchronous pulley two 95 is drivingly connected with synchronous belt, the end of stabilizing plate 900 away from rack 98 is fixed with rubber pad, rotating rocker 91, threaded rod 90 rotates and drives moving rod 92 to move, bellows 83 is driven to deviate by connecting rod 93, so that the water outlet of bellows 83 points to the other group of filter plate 800, the flow direction of water is changed, at the same time, when rocker 91 rotates, synchronous pulley one 94 drives synchronous pulley two 95 and rotating rod 96 to rotate through synchronous belt, gear two 97 drives rack 98 to move, one group of rack 98 is away from three-way pipe 84, the other group of rack 98 is close to three-way pipe 84, one group of outlet of three-way pipe 84 can be blocked through rubber pad, the other outlet of three-way pipe 84 is opened, so that pump body two 85 can normally suck sewage, at this time, a group of sealing door 87 is opened to extract the filter plate 800 that needs to be replaced, so that filter plate 800 can be replaced without stopping, and the cleaning efficiency is improved.
[0027] The box 80 is arranged at the rear side of the cleaning tank 1, the surface of the cleaning tank 1 is fixed with a pump body one 81, the suction end of the pump body one 81 penetrates the cleaning tank 1, the suction end of the pump body one 81 is fixed with a conduit 82, the end of the conduit 82 away from the pump body one 81 is fixed at the top of the box 80, the conduit 82 communicates with the box 80, the inner side top of the box 80 is fixed with a bellows 83, the bellows 83 communicates with the conduit 82, the surface of the box 80 is installed with a sealing door 87, the surface of the cleaning tank 1 is fixed with a pump body two 85, the suction end of the pump body two 85 is fixed with a tee joint 84, the end of the tee joint 84 away from the pump body two 85 is fixed on the surface of the box 80, the box 80 communicates with the tee joint 84, the suction end of the pump body two 85 is fixed with a spray pipe 86, the inner wall bottom of the box 80 is fixed with a partition plate 88, the surface of the partition plate 88 and the inner wall of the box 80 are both fixed with a bottom plate 89, the top of the bottom plate 89 is placed with a filter plate 800, the sealing door 87, the bottom plate 89 and the filter plate 800 are all provided with two groups, and the two groups of sealing door 87, bottom plate 89 and filter plate 800 are symmetrically arranged with the center line of the box 80 as the axis of symmetry, the pump body one 81 and the pump body two 85 are opened, at this time, water enters the box 80 through the conduit 82 and the bellows 83, is filtered through the filter plate 800, and is sprayed out through the tee joint 84 and the spray pipe 86, so that cleaning work can be carried out, and water can be circulated and filtered, so as to avoid waste of water resources.
[0028] The surface of the cleaning tank 1 is rotatably connected with a gear one 4, the surface of the gear one 4 is provided with a fixed rod 3, the fixed rod 3 penetrates the gear one 4 and the cleaning tank 1, and the fixed rod 3 is fixedly connected with the gear one 4, the fixed rod 3 is fixed on the surface of the cleaning roller 2, the surface of the cleaning tank 1 is fixed with a fixed frame 5, the surface of the fixed frame 5 is fixed with a motor 6, the output shaft of the motor 6 is fixed on the surface of the fixed rod 3, the gear one 4 is meshed with each other, the surface of the cleaning tank 1 is provided with a blowdown opening 7, the blowdown opening 7 is connected with the cleaning tank 1 through an electromagnetic valve, the motor 6 is opened, so that the gear one 4, the fixed rod 3 and the cleaning roller 2 can rotate, and the screw rod can be cleaned.
[0029] When the screw needs to be cleaned, the screw is placed on the surface of the cleaning roller 2, water is poured into the cleaning box 1, at this time the motor 6 is started, so that the gear one 4, the fixed rod 3 and the cleaning roller 2 rotate, at the same time the pump body one 81 and the pump body two 85 are started, at this time the water enters the box body 80 through the conduit 82 and the corrugated pipe 83, is filtered through the filter plate 800, is sprayed out through the tee joint 84 and the spray pipe 86, so that the cleaning work can be carried out, at the same time the water can be circulated and filtered, so as to avoid waste of water resources, when the filter plate 800 needs to be replaced, the rocker 91 is rotated, the threaded rod 90 is rotated to drive the moving rod 92 to move, the connecting rod 93 drives the corrugated pipe 83 to be angularly offset, so that the water outlet of the corrugated pipe 83 points to another group of filter plates 800, the water flow direction is changed, at the same time when the rocker 91 is rotated, the synchronous wheel one 94 drives the synchronous wheel two 95 and the rotating rod 96 to rotate through the synchronous belt, so that the gear two 97 drives the rack 98 to move, at this time one group of racks 98 is away from the tee joint 84, and the other group of racks 98 is close to the tee joint 84, the rubber pad can block one group of outlets of the tee joint 84, the other outlet of the tee joint 84 is opened, so that the pump body two 85 can normally suck sewage, and the other group of filter plates 800 performs filtering work, at this time one group of sealing doors 87 is opened to take out the filter plate 800 that needs to be replaced, so that the filter plate 800 can be replaced without stopping, and the cleaning efficiency is improved.
[0030] The above is a detailed description of the utility model, but some modifications or improvements can be made on the basis of the utility model, which is obvious to those skilled in the art. Therefore, the modifications or improvements without departing from the spirit of the utility model are within the protection scope of the utility model.
Claims
1. A cleaning apparatus for high hardness screw production comprising a cleaning tank (1), characterized by: The inner wall of the cleaning box (1) is rotationally connected with a cleaning roller (2), the surface of the cleaning box (1) is provided with a collecting assembly (8) and a replacing assembly (9), the collecting assembly (8) comprises a box body (80), a bellows (83) and a partition plate (88); The replacing assembly (9) comprises: A threaded rod (90) is used for driving the movement of a moving rod (92); A rocker (91) is used for synchronously driving the rotation of the threaded rod (90); A moving rod (92) is used for synchronously moving a connecting rod (93).
2. The cleaning apparatus for high hardness screw production according to claim 1, characterized in that: The threaded rod (90) is rotationally connected to the inner wall of the box body (80), the surface of the box body (80) is provided with a rocker (91), the output shaft of the rocker (91) penetrates the box body (80), and the output shaft of the rocker (91) is fixed to the surface of the threaded rod (90), the inner wall of the box body (80) is slidably connected with a moving rod (92), the threaded rod (90) penetrates the moving rod (92), and the threaded rod (90) is threadedly connected with the moving rod (92), the surface of the moving rod (92) is fixed with a connecting rod (93), one end of the connecting rod (93) away from the moving rod (92) is fixed to the surface of the bellows (83), the output shaft of the rocker (91) is fixed with a synchronous wheel one (94), the surface of the box body (80) is rotationally connected with a synchronous wheel two (95), the surface of the box body (80) is provided with a rotating rod (96), the rotating rod (96) penetrates the box body (80) and the partition plate (88), the rotating rod (96) penetrates the synchronous wheel two (95), and the rotating rod (96) is fixedly connected with the synchronous wheel two (95), one end of the rotating rod (96) away from the synchronous wheel two (95) is rotationally connected to the inner wall of the box body (80), the rotating rod (96) is rotationally connected with the partition plate (88), the rotating rod (96) penetrates a gear two (97), and the rotating rod (96) is fixedly connected with the gear two (97), the inner wall of the box body (80) is fixed with a sliding plate (99), the inner wall of the box body (80) is slidably connected with a rack (98), the rack (98) is provided with two groups, one group of the rack (98) is slidably connected to the surface of the sliding plate (99), the gear two (97) is provided with two groups, the gear two (97) is meshed with the rack (98), and the surface of the rack (98) is fixed with a stabilizing plate (900).
3. The cleaning apparatus for high hardness screw production according to claim 1, characterized in that: The box (80) is arranged at the rear side of the cleaning tank (1), the surface of the cleaning tank (1) is fixedly provided with a pump body one (81), the suction end of the pump body one (81) penetrates the cleaning tank (1), the suction end of the pump body one (81) is fixedly provided with a conduit (82), one end of the conduit (82) away from the pump body one (81) is fixedly arranged at the top of the box (80), the conduit (82) is communicated with the box (80), the inner side top of the box (80) is fixedly provided with a bellows (83), the bellows (83) is communicated with the conduit (82), the surface of the box (80) is fixedly provided with a sealing door (87), the surface of the cleaning tank (1) is fixedly provided with a pump body two (85), the suction end of the pump body two (85) is fixedly provided with a tee (84), one end of the tee (84) away from the pump body two (85) is fixedly arranged at the surface of the box (80), the box (80) is communicated with the tee (84), the suction end of the pump body two (85) is fixedly provided with a spray pipe (86), the inner wall bottom of the box (80) is fixedly provided with a partition plate (88), the surface of the partition plate (88) and the inner wall of the box (80) are both fixedly provided with a bottom plate (89), the top of the bottom plate (89) is placed with a filter plate (800).
4. The cleaning apparatus for high hardness screw production according to claim 2, characterized in that: The surface of the synchronous wheel one (94) and the synchronous wheel two (95) is drivingly connected with a synchronous belt.
5. The cleaning apparatus for high hardness screw production according to claim 2, characterized in that: The stable plate (900) is fixedly provided with a rubber pad at one end away from the rack (98).
6. The cleaning apparatus for high hardness screw production according to claim 3, characterized in that: The sealing door (87), the bottom plate (89) and the filter plate (800) are both provided with two groups, and the two groups of sealing doors (87), bottom plates (89) and filter plates (800) are symmetrically arranged with the center line of the box (80) as the symmetric axis.
7. The cleaning apparatus for high hardness screw production according to claim 1, characterized in that: The surface of the cleaning tank (1) is rotatably connected with a gear one (4), the surface of the gear one (4) is provided with a fixed rod (3), the fixed rod (3) penetrates the gear one (4) and the cleaning tank (1), and the fixed rod (3) is fixedly connected with the gear one (4), the fixed rod (3) is fixedly arranged at the surface of the cleaning roller (2), the surface of the cleaning tank (1) is fixedly provided with a fixed frame (5), the surface of the fixed frame (5) is fixedly provided with a motor (6), the output shaft of the motor (6) is fixedly arranged at the surface of the fixed rod (3), the gear one (4) is meshed with each other, the surface of the cleaning tank (1) is provided with a blowdown opening (7), the blowdown opening (7) is connected with the cleaning tank (1) through an electromagnetic valve.
Citation Information
Patent Citations
Cleaning equipment for high-hardness screw rod production
CN213793053U