Steel pipe cutting device

By combining electric roller conveying, clamping block fixing, telescopic rod pushing, and pneumatic rod adjustment, the problems of improper handling of scrap materials and finished product transportation in steel pipe cutting devices are solved, realizing automated collection and efficient production.

CN223876198UActive Publication Date: 2026-02-06XUYI GAOFENG BOTE PRECISION STEEL PIPE CO LTD
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Patent Information

Application Number
CN202520359351.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-03-04
Publication Date
2026-02-06
Estimated Expiration
2035-03-04

AI Technical Summary

Technical Problem

Existing steel pipe cutting equipment suffers from improper handling of scrap materials during the cutting process, which occupies workspace, poses safety hazards, increases labor burden, reduces production efficiency, and the finished products are prone to deformation due to manual handling, resulting in a high defect rate and long switching time between specifications.

Method used

The system employs a combination of electric roller conveyor, electric clamping block fixing, electric telescopic rod pushing, and electric pneumatic rod tilt adjustment to achieve automatic collection of scrap materials, automatic pushing of finished products, and adjustment of the storage rack angle, thereby reducing manual intervention.

Benefits of technology

It improved the cleanliness of the working environment, reduced labor intensity, increased production efficiency, reduced defect rate and specification changeover time, and optimized the production process.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of steel pipe machining equipment, in particular to a steel pipe cutting device which comprises a conveying frame, a saw table and a saw blade, five sets of electric rollers are installed at the upper end of the conveying frame, a steel pipe is placed at the upper ends of the electric rollers, the saw table is installed on one side of the conveying frame, and a driving motor is installed at the upper end of the saw table. A leftover material outlet is formed in the upper end of the saw bench, and a discharging plate is installed on one side of the leftover material outlet. Through the device, after being cut by the saw blade, leftover materials fall into the leftover material outlet through gravity, then are guided to the leftover material guide groove and finally are collected to a designated position, so that the leftover materials are prevented from being accumulated in a working area, the working environment is kept clean and tidy, and the working efficiency is improved. And moreover, the electric telescopic rod can drive the push plate to move on the discharging plate, the electric telescopic rod drives the push plate to horizontally push along the discharging plate, after cutting is completed, the steel pipe finished product stays on the discharging plate, the electric telescopic rod is started, and the push plate stably pushes the finished product into the finished product frame from the discharging plate.
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Description

TECHNICAL FIELD

[0001] The utility model relates to steel pipe processing equipment technical field especially relates to a steel pipe cutting device. BACKGROUND

[0002] In modern industrial production, steel pipe as an important building and mechanical material, its cutting processing is the key link in the manufacturing process. In the related technology, the corner material produced in the cutting process of the steel pipe cutting device is not properly handled, which is a common situation. After cutting, the corner material often directly falls in the working area, not only occupies the valuable working space, but also may pose a potential threat to the safety of the operator. In addition, the accumulation of corner material needs to be cleaned regularly by artificial, which undoubtedly increases the additional labor burden and reduces the overall work efficiency. The finished steel pipe after cutting needs to be manually transported to the collection area, which is easy to cause pipe end deformation during the transportation process. Statistics show that the rate of defective products is as high as 4.5%. Fixed storage racks are often used for feeding. When different specifications (Φ50-200mm) of steel pipes are processed, the feeding angle needs to be adjusted manually. It takes about 15 minutes for each specification switching, which seriously affects the production capacity of the production line. Therefore, it is necessary to improve the current steel pipe cutting device to solve the above problems.

[0003] The above information disclosed in the background section of this document merely provides background information for understanding the background art of the inventive concept, and therefore, it can contain information that does not constitute the prior art. CONTENT OF THE UTILITY MODEL

[0004] The utility model aims at providing a steel pipe cutting device to solve the problem that the corner material produced in the cutting process of the steel pipe cutting device is not properly handled, which is a common situation. After cutting, the corner material often directly falls in the working area, not only occupies the valuable working space, but also may pose a potential threat to the safety of the operator. In addition, the accumulation of corner material needs to be cleaned regularly by artificial, which undoubtedly increases the additional labor burden and reduces the overall work efficiency. The finished steel pipe after cutting needs to be manually transported to the collection area, which is easy to cause pipe end deformation during the transportation process. Statistics show that the rate of defective products is as high as 4.5%. Fixed storage racks are often used for feeding. When different specifications (Φ50-200mm) of steel pipes are processed, the feeding angle needs to be adjusted manually. It takes about 15 minutes for each specification switching, which seriously affects the production capacity of the production line.

[0005] In order to achieve the above purpose, the utility model adopts the following technical scheme:

[0006] A kind of steel pipe cutting device, including transmission frame, saw bench and saw blade, the upper end of the transmission frame is equipped with 5 groups of electric roller, the upper end of electric roller is placed with steel pipe, one side of transmission frame is equipped with saw bench, the upper end of saw bench is equipped with driving motor, driving motor connects saw blade, the upper end of saw bench is provided with corner waste outlet, one side of corner waste outlet is equipped with discharge plate, corner waste outlet is set to one side of saw blade, the lower end of corner waste outlet is connected with corner waste guide chute, and the upper end of saw bench is equipped with electric telescopic rod, electric telescopic rod connects push plate, push plate is set to the upper end of discharge plate, one side of the saw bench is equipped with finished product frame, and finished product frame is set to one side of push plate.

[0007] As a preferred technical solution, the upper end of the saw bench is equipped with an electric clamp block, and the steel pipe penetrates the electric clamp block.

[0008] As a preferred technical solution, one side of the transmission frame is connected to a storage rack through a rotating shaft, the lower end of the storage rack is connected to an electric air rod, and the upper end of the storage rack is placed with a plurality of steel pipes.

[0009] As a preferred technical solution, the upper end of the saw bench is equipped with a control console, and the upper end of the control console is equipped with a controller.

[0010] As a preferred technical solution, the controller is electrically connected to the electric roller, the driving motor, the electric telescopic rod, the electric air rod and the electric clamp block.

[0011] The beneficial effects of the utility model are:

[0012] Through the device, after the saw blade is cut, the corner waste falls into the corner waste outlet by gravity, and then is guided to the corner waste guide chute, and finally is collected to the specified position, avoiding the accumulation of corner waste in the working area, keeping the working environment clean, and facilitating the subsequent processing of corner waste, improving the working efficiency.

[0013] Moreover, the electric telescopic rod can drive the push plate to move on the discharge plate, the electric telescopic rod drives the push plate to push horizontally along the discharge plate, after cutting is completed, the steel pipe product stays on the discharge plate, the electric telescopic rod starts, and the push plate stably pushes the product into the finished product frame from the discharge plate, thereby reducing the need for manual handling, reducing labor intensity, and improving production efficiency, and the finished product frame enables the cut steel pipes to be collected together neatly, facilitating subsequent packaging and transportation, and further optimizing the production process.

[0014] The electric air rod can adjust the inclination angle of the storage rack in extension and retraction mode, when the electric air rod is retracted, the storage rack is inclined, and several steel pipes placed thereon roll to the electric roller of the conveying frame by gravity; when it is needed to stop feeding, the electric air rod is extended, the storage rack is restored to be horizontal, the manual feeding link is reduced, the automation degree of the production line is improved, and the labor intensity is reduced. Meanwhile, the storage rack can store multiple steel pipes at a time, the continuity of steel pipe supply is ensured, and the production efficiency is improved. BRIEF DESCRIPTION OF DRAWINGS

[0015] Fig. 1 A structural schematic view of the steel pipe cutting device is provided in the utility model;

[0016] Fig. 2 A structural schematic view of the steel pipe cutting device is provided in the utility model.

[0017] In the drawing: 1 conveying frame, 2 electric roller, 3 sawing table, 4 driving motor, 5 saw blade, 6 discharge plate, 7 electric telescopic rod, 8 push plate, 9 corner material outlet, 10 corner material guide groove, 11 finished product frame, 12 steel pipe, 13 storage rack, 14 electric air rod, 15 control console, 16 controller, 17 rotating shaft, 18 electric clamping block. DETAILED DESCRIPTION

[0018] The technical solutions in the embodiments of the utility model will be clearly and completely described below with reference to the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, rather than all the embodiments.

[0019] In the description of the utility model, it should be understood that the orientation or positional relationship indicated by the terms "center", "longitudinal", "transverse", "length", "width", "thickness", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", "clockwise", "counterclockwise" and the like are based on the orientation or positional relationship shown in the drawings, and are only for the convenience of describing the utility model and simplifying the description, and therefore cannot be understood as indicating or implying that the devices or elements indicated must have a particular orientation, be constructed and operated in a particular orientation, and therefore cannot be understood as limiting the utility model.

[0020] In addition, the terms "first" and "second" are only for the purpose of description, and cannot be understood as indicating or implying relative importance or implicitly indicating the number of the indicated technical features. Therefore, the features limited by "first" and "second" can explicitly or implicitly include one or more of the features. In the description of the utility model, the meaning of "multiple" is two or more than two, unless otherwise specifically limited.

[0021] REFERENCE Figs. 1-2The utility model provides a steel pipe cutting device, including conveyer frame 1, saw bench 3 and saw blade 5, the upper end of conveyer frame 1 is equipped with 5 groups of electric roller 2, and the upper end of electric roller 2 is placed with steel pipe 12, and one side of conveyer frame 1 is equipped with saw bench 3, and the upper end of saw bench 3 is equipped with drive motor 4, and drive motor 4 is connected with saw blade 5, and the upper end of saw bench 3 is equipped with electric clamp block 18, and steel pipe 12 penetrates electric clamp block 18, and the upper end of saw bench 3 is equipped with corner material outlet 9, and one side of corner material outlet 9 is equipped with discharge plate 6, and corner material outlet 9 is arranged at one side of saw blade 5, and the lower end of corner material outlet 9 is connected with corner material guide chute 10.

[0022] Through the design, electric clamp block 18 can firmly hold steel pipe 12, and steel pipe 12 is fixed on saw bench 3.In the cutting process, when saw blade 5 rotates at high speed and cuts steel pipe 12, electric clamp block 18 ensures that steel pipe 12 does not move or shake, so as to guarantee the precision and quality of cutting.After saw blade 5 cuts, the corner material falls into corner material outlet 9 by gravity, and then is guided to corner material guide chute 10, and finally is collected to the designated position, avoiding the accumulation of corner material in the working area, keeping the working environment clean, and facilitating the subsequent processing of corner material, improving the working efficiency.

[0023] And the upper end of saw bench 3 is equipped with electric telescopic rod 7, electric telescopic rod 7 is connected with push plate 8, push plate 8 is arranged at the upper end of discharge plate 6, and one side of saw bench 3 is equipped with finished product frame 11, and finished product frame 11 is arranged at one side of push plate 8.

[0024] Through the design, electric telescopic rod 7 can drive push plate 8 to move on discharge plate 6, and electric telescopic rod 7 drives push plate 8 to push along discharge plate 6 horizontally, after cutting is completed, steel pipe product stays on discharge plate 6, electric telescopic rod 7 is started, and push plate 8 stably pushes the finished product into finished product frame 11 from discharge plate 6, so as to reduce the need for manual carrying, reduce the labor intensity, improve the production efficiency, and finished product frame 11 makes the cut steel pipe be collected together neatly, facilitates subsequent packaging and transportation, and further optimizes the production process.

[0025] In other embodiments, one side of conveyer frame 1 is connected with storage rack 13 through rotating shaft 17, the lower end of storage rack 13 is connected with electric air rod 14, and the upper end of storage rack 13 is placed with a plurality of steel pipes 12.

[0026] Through the design, the electric air rod 14 can adjust the inclination angle of the storage rack 13 in extension and retraction, when the electric air rod 14 is retracted, the storage rack 13 is inclined, and a plurality of steel pipes 12 placed thereon roll to the electric roller 2 of the conveying frame 1 by gravity; when it is necessary to stop feeding, the electric air rod 14 is extended, the storage rack 13 is restored to be horizontal, the manual feeding link is reduced, the automation degree of the production line is improved, and the labor intensity is reduced.

[0027] In other embodiments, the upper end of the saw bench 3 is provided with a control console 15, the upper end of the control console 15 is provided with a controller 16, and the controller 16 is electrically connected with the electric roller 2, the driving motor 4, the electric telescopic rod 7, the electric air rod 14 and the electric clamping block 18.

[0028] In this embodiment, after the saw blade 5 is cut, the offcut falls into the offcut outlet 9 by gravity, is then guided to the offcut guide chute 10, and is finally collected to a designated position, so that the offcut is prevented from being accumulated in the working area, the working environment is kept clean, subsequent processing of the offcut is facilitated, and the working efficiency is improved.

[0029] In addition, the electric telescopic rod 7 can drive the push plate 8 to move on the discharge plate 6, the electric telescopic rod 7 drives the push plate 8 to push along the discharge plate 6, after cutting is completed, the steel pipe product is stopped on the discharge plate 6, the electric telescopic rod 7 is started, and the push plate 8 stably pushes the product from the discharge plate 6 into the product frame 11, so that the need for manual carrying is reduced, the labor intensity is reduced, the production efficiency is improved, the product frame 11 enables the cut steel pipes to be collected together in order, subsequent packaging and transportation are facilitated, and the production process is further optimized.

[0030] The electric air rod 14 can adjust the inclination angle of the storage rack 13 in extension and retraction, when the electric air rod 14 is retracted, the storage rack 13 is inclined, and a plurality of steel pipes 12 placed thereon roll to the electric roller 2 of the conveying frame 1 by gravity; when it is necessary to stop feeding, the electric air rod 14 is extended, the storage rack 13 is restored to be horizontal, the manual feeding link is reduced, the automation degree of the production line is improved, and the labor intensity is reduced. Meanwhile, the storage rack 13 can store a plurality of steel pipes 12 at a time, the continuity of steel pipe supply is ensured, and the production efficiency is improved.

[0031] The above merely describes a preferred specific implementation manner of the utility model, but the protection scope of the utility model is not limited to this, any skilled person in the art, according to the technical scheme and the utility model concept of the utility model, makes equivalent replacement or change within the technical range disclosed by the utility model, should be covered within the protection scope of the utility model.

Claims

1. A steel pipe cutting device, comprising a conveyor frame (1), a saw table (3), and a saw blade (5), characterized in that, Five sets of electric rollers (2) are installed on the upper end of the conveyor frame (1). A steel pipe (12) is placed on the upper end of the electric rollers (2). A saw table (3) is installed on one side of the conveyor frame (1). A drive motor (4) is installed on the upper end of the saw table (3). The drive motor (4) is connected to the saw blade (5). A scrap material outlet (9) is opened on the upper end of the saw table (3). A discharge plate (6) is installed on one side of the scrap material outlet (9). The scrap material outlet (9) is located on one side of the saw blade (5). The lower end of the scrap material outlet (9) is connected to the scrap material guide groove (10). An electric telescopic rod (7) is installed on the upper end of the saw table (3). The electric telescopic rod (7) is connected to the push plate (8). The push plate (8) is located on the upper end of the discharge plate (6). A finished product frame (11) is installed on one side of the saw table (3). The finished product frame (11) is located on one side of the push plate (8).

2. The steel pipe cutting device according to claim 1, characterized in that, An electric clamping block (18) is installed at the upper end of the saw table (3), and a steel pipe (12) passes through the electric clamping block (18).

3. The steel pipe cutting device according to claim 1, characterized in that, One side of the conveyor frame (1) is connected to the storage rack (13) via a rotating shaft (17). The lower end of the storage rack (13) is connected to an electric pneumatic rod (14), and several steel pipes (12) are placed on the upper end of the storage rack (13).

4. The steel pipe cutting device according to claim 1, characterized in that, The upper end of the saw table (3) is equipped with a control console (15), and the upper end of the control console (15) is equipped with a controller (16).

5. A steel pipe cutting device according to claim 4, characterized in that, The controller (16) is electrically connected to the electric roller (2), drive motor (4), electric telescopic rod (7), electric pneumatic rod (14), and electric clamp (18).