Low-cost cutting module capable of achieving multi-angle cutting
The cutting module, which uses horizontal and vertical linear lead screw modules and steering motors working in tandem, solves the problem of difficult multi-angle cutting in traditional cutting equipment, and achieves low-cost and high-efficiency multi-angle cutting effect, suitable for high-precision cutting of complex-shaped workpieces.
Patent Information
- Application Number
- CN202423303324.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-31
- Publication Date
- 2026-02-06
- Estimated Expiration
- 2034-12-31
AI Technical Summary
Traditional cutting equipment can only cut in one direction or has a limited range of angle adjustment, making it difficult to meet the complex and diverse processing needs of workpieces. It is cumbersome to operate, inefficient, and costly.
The cutting module, which uses horizontal and vertical linear screw modules and a steering motor to work together, combined with an inclined cutting head and detachable welding tools, enables multi-angle cutting. It also reduces friction through synchronous belt drive and bearings to ensure precise angle control.
It enables high-precision multi-angle cutting of workpieces, improves cutting flexibility and accuracy, reduces equipment costs, is suitable for small businesses, and reduces equipment downtime and maintenance costs.
Smart Images
Figure CN223876377U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to cutting module technical field more specifically, relate to a kind of cutting module of low-cost realization multi-angle cutting. BACKGROUND
[0002] In industrial production, the traditional cutting equipment can only realize single direction cutting or angle adjustment range is limited, it is difficult to meet the increasingly complex and diverse workpiece processing needs.
[0003] For some workpieces with irregular shape or needing cutting at multiple angles, the traditional equipment may need multiple clamping and adjustment, not only operation is cumbersome, inefficient, but also prone to clamping error, resulting in cutting precision decline, increasing scrap rate;Complex multi-angle cutting equipment is usually complex in structure and high in cost, so that many small and medium-sized enterprises are difficult to bear.
[0004] Therefore, the present application provides a kind of cutting module of low-cost realization multi-angle cutting to solve the above problems. UTILITY MODEL CONTENT
[0005] To solve the above problems, the present application provides a kind of cutting module of low-cost realization multi-angle cutting.
[0006] The cutting module of low-cost realization multi-angle cutting provided by the present application adopts the following technical scheme:
[0007] A kind of cutting module of low-cost realization multi-angle cutting, comprising:
[0008] Base, the base is fixedly provided with horizontal linear lead screw module, the slider on the horizontal linear lead screw module is vertically provided with connecting plate, the connecting plate is longitudinally provided with longitudinal linear lead screw module and steering motor in parallel;
[0009] The slider of the longitudinal linear lead screw module is fixedly connected with connecting piece, the connecting piece is rotationally provided with welding appliance;The top of the welding appliance, the output shaft of the steering motor is respectively provided with first gear and second gear, and the first gear and the second gear are connected by synchronous belt transmission;
[0010] The opposite side of the base and the welding appliance is provided with drag chain, and the joint of the drag chain is fixedly connected with the connecting plate.
[0011] Further, the welding appliance includes a lens barrel and a cutting head, the lens barrel is vertically arranged, and the cutting head is obliquely arranged at the bottom of the lens barrel with an inclination angle of 165°.
[0012] By the technical scheme, the obliquely arranged cutting head can further provide more angle cutting effect, and can effectively prevent slag and waste generated by cutting from being accumulated near the cutting head, avoid affecting subsequent cutting precision due to slag adhesion, reduce time and cost of cleaning and maintaining the cutting head, improve continuity and stability of the cutting process, and provide strong guarantee for high-quality and high-efficiency cutting operation, and is especially suitable for the precision machining field with high cutting surface quality requirement.
[0013] Further, the first gear is in detachable fixed connection with the welding tool.
[0014] By the technical scheme, when the welding tool needs to be repaired or replaced with different models or specifications to adapt to different cutting process requirements, the operator can quickly and conveniently detach the welding tool for corresponding operation, which not only shortens the downtime of the equipment and improves the production efficiency, but also avoids high cost and time waste caused by overall replacement of the equipment or complicated disassembly of the entire transmission system.
[0015] Further, the welding tool and the connecting piece are further provided with a bearing at the bottom end.
[0016] By the technical scheme, the friction of the welding tool in the rotating process is greatly reduced, so that the welding tool rotates more stably, smoothly and accurately when driven by the steering motor, and the accurate rotation angle control can ensure that the cutting tool accurately reaches the predetermined angle during multi-angle cutting, improves the cutting precision, and reduces the waste rate caused by angle deviation.
[0017] Further, the second gear is a long gear, and the length of the long gear is greater than or equal to the stroke of the longitudinal linear screw module.
[0018] By the technical scheme, the first gear and the second gear always maintain a close and stable transmission state during the whole process of the longitudinal linear screw module driving the welding tool to move up and down, which effectively avoids transmission gap, jamming or failure caused by gear disengagement, and ensures that the transmission precision and reliability of angle adjustment of the welding tool are not affected when the welding tool moves in the vertical direction.
[0019] In summary, the present application has at least one of the following beneficial technical effects:
[0020] (1) Through the cooperation of the horizontal and longitudinal linear screw modules and the steering motor, accurate movement and multi-angle cutting of the welding tool in three-dimensional space are realized, which can meet the high-precision cutting requirements of various complex-shaped workpieces, and significantly improve the flexibility and machining precision of cutting.
[0021] (2) The present application has a compact structure and can achieve multi-angle cutting effect at a lower cost. Compared with traditional multi-axis cutting, it is smaller in size and lower in cost, making it more suitable for small businesses. Attached Figure Description
[0022] Figure 1 This is a schematic diagram of the structure of this application. Figure One ;
[0023] Figure 2 This is a schematic diagram of the structure of this application. Figure Two ;
[0024] Figure 3 for Figure 2 Enlarged diagram of point A in the middle.
[0025] The following are the labels in the diagram: 1. Base; 2. Horizontal linear screw module; 3. Connecting plate; 4. Longitudinal linear screw module; 5. Steering motor; 6. Connector; 7. First gear; 8. Second gear; 9. Cable chain; 10. Lens barrel; 11. Nozzle. Detailed Implementation
[0026] The technical solutions in the embodiments of this application will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of this application, and not all embodiments. All other embodiments obtained by those skilled in the art based on the embodiments of this application without creative effort are within the scope of protection of this application.
[0027] In the description of this application, it should be noted that the terms "upper," "lower," "inner," "outer," "top / bottom," etc., indicating the orientation or positional relationship are based on the orientation or positional relationship shown in the accompanying drawings, and are only for the convenience of describing this application and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of this application. Furthermore, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance.
[0028] In the description of this application, it should be noted that, unless otherwise expressly specified and limited, the terms "installed," "equipped with," "sleeved / connected," "connected," etc., should be interpreted broadly. For example, "connection" can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium; it can be a connection within two components. Those skilled in the art can understand the specific meaning of the above terms in this application based on the specific circumstances.
[0029] Example:
[0030] The following description will be made in conjunction with the accompanying drawings Figure 1 The application is further described in detail.
[0031] The embodiment of the application discloses a cutting module for realizing multi-angle cutting at low cost, comprising:
[0032] A base 1 is provided with a horizontal linear lead screw module 2 fixedly arranged thereon, a connecting plate 3 is vertically arranged on a sliding block of the horizontal linear lead screw module 2, and a vertical linear lead screw module 4 and a steering motor 5 are longitudinally arranged in parallel on the connecting plate 3;
[0033] A connecting piece 6 is fixedly connected to a sliding block of the vertical linear lead screw module 4, and a welding tool is rotatably arranged in the connecting piece 6; a first gear 7 and a second gear 8 are arranged on a top of the welding tool and an output shaft of the steering motor 5 respectively, and the first gear 7 and the second gear 8 are connected through a synchronous belt transmission;
[0034] A drag chain 9 is arranged on an opposite side of the base 1 from the welding tool, and a joint of the drag chain 9 is fixedly connected to the connecting plate 3.
[0035] Referring to Figure 1 and Figure 2 , the welding tool comprises a lens barrel 10 and a cutting head, the lens barrel 10 is vertically arranged, and the cutting head is obliquely arranged at a bottom of the lens barrel 10 and has an oblique angle of 165°; the obliquely arranged cutting head can further provide a cutting effect of more angles; the cutting head can also effectively prevent slag and waste generated in cutting from being accumulated near the cutting head, avoid affecting subsequent cutting precision due to slag adhesion, reduce time and cost for cleaning and maintaining the cutting head, improve continuity and stability of the cutting process, provide a strong guarantee for high-quality and high-efficiency cutting operation, and is especially suitable for a precision machining field with high requirements for a cutting surface quality.
[0036] Referring to Figure 1 , Figure 2 and Figure 3 , the first gear 7 is in detachable fixed connection with the welding tool; when the welding tool needs to be repaired or replaced with different models or specifications to adapt to different cutting process requirements, an operator can quickly and simply detach the welding tool for corresponding operation; not only the downtime of the equipment is shortened and the production efficiency is improved, but also high costs and time waste caused by overall replacement of the equipment or complicated disassembly of the entire transmission system are avoided.
[0037] Referring to Figure 1 and Figure 2, the connecting part 6 at the bottom end of the welding tool is also provided with a bearing; the friction of the welding tool during rotation is greatly reduced, so that the welding tool is more stable, smooth and accurate when rotated by the steering motor 5; and the accurate rotation angle control can ensure that the cutting tool accurately reaches the predetermined angle during multi-angle cutting, improve the cutting precision and reduce the waste rate caused by angle deviation.
[0038] Referring to Figure 3 , the second gear 8 is a long gear, and the length of the long gear is greater than or equal to the stroke of the longitudinal linear screw module 4; the first gear 7 and the second gear 8 always maintain a close and stable transmission state during the whole process of the longitudinal linear screw module 4 driving the welding tool to move up and down; this effectively avoids problems such as transmission gap, jamming or failure caused by the disengagement of the gears, and ensures that the transmission precision and reliability of angle adjustment are not affected when the welding tool moves in the vertical direction.
[0039] The implementation principle of the cutting module for multi-angle cutting at low cost in the embodiment of the application is as follows:
[0040] The motor of the transverse linear screw module 2 drives the screw to rotate, so that the sliding block moves in a transverse straight line along the screw, thereby driving the connecting plate 3 and the components above to move in the horizontal direction, and the transverse position adjustment of the welding tool is realized.
[0041] When the motor of the longitudinal linear screw module 4 works, the screw is driven to rotate, and the connecting part 6 on the sliding block moves longitudinally, thereby driving the welding tool to move up and down and determining the longitudinal position of cutting.
[0042] After the steering motor 5 is started, the second gear 8 on the output shaft thereof rotates, and the first gear 7 at the top of the welding tool is driven to rotate through the synchronous belt, and since the welding tool is rotatable in the connecting part 6, the angle rotation of the welding tool is realized.
[0043] During the whole working process of the cutting module, the drag chain 9 stretches and contracts with the movement of the connecting plate 3, and protects the internal cables, gas pipes and the like, ensures the stable and reliable electrical connection and gas supply between the components, and enables the cutting operation to be smoothly and stably carried out. Through the cooperative operation of the above components, multi-angle and high-precision cutting of the workpiece is realized.
[0044] The above are the preferred embodiments of the application, and do not limit the protection scope of the application, so that: any equivalent changes made according to the structure, shape, principle of the application shall be covered within the protection scope of the application.
Claims
1. A cutting module for low cost implementation of multi-angle cutting, characterized in that, Include: Base (1), the base (1) is fixed with horizontal linear screw module (2), the slider of the horizontal linear screw module (2) is vertically provided with connecting plate (3), the connecting plate (3) is longitudinally provided with longitudinal linear screw module (4) and steering motor (5) in parallel; The slider of the longitudinal linear screw module (4) is fixedly connected with connecting piece (6), the welding appliance is rotatably arranged in the connecting piece (6); the top of the welding appliance and the output shaft of the steering motor (5) are respectively provided with first gear (7) and second gear (8), and the first gear (7) and the second gear (8) are connected by synchronous belt drive; The base (1) is provided with a drag chain (9) opposite to the welding appliance, and the joint of the drag chain (9) is fixedly connected with the connecting plate (3).
2. The cutting module of claim 1, wherein: The welding appliance includes a lens barrel (10) and a cutting head (11), the lens barrel (10) is vertically arranged, and the cutting head (11) is obliquely arranged at the bottom of the lens barrel (10) and the inclination angle is 165°.
3. The cutting module of claim 1, wherein: The first gear (7) and the welding appliance are detachably fixedly connected.
4. The cutting module of claim 1, wherein: The welding appliance and the connecting piece (6) are further provided with a bearing at the bottom end.
5. The cutting module of claim 1, wherein: The second gear (8) is a long gear, and the length of the long gear is greater than or equal to the stroke of the longitudinal linear screw module (4).