Automatic pipe penetrating machine for aluminum silicate fiber module

Abstract

The utility model relates to the technical field of aluminum silicate fiber module processing equipment, in particular to an automatic pipe penetrating machine for an aluminum silicate fiber module, which comprises a rack, a feeding mechanism, a positioning mechanism and a pipe penetrating mechanism, and realizes the automatic flow of pipe penetrating of the aluminum silicate fiber module by arranging the feeding mechanism, the positioning mechanism and the pipe penetrating mechanism. A vibration disc and a linear feeding track of the feeding mechanism can automatically sort and convey fiber modules, the pushing device accurately pushes the fiber modules to the positioning mechanism, the pipe penetrating mechanism automatically completes pipe penetrating operation, manual intervention is reduced, the labor intensity of workers is greatly reduced, the linear feeding track extends in the length direction of the rack, the length can be adjusted according to actual requirements, and the production efficiency is improved. The pushing device is arranged on one side close to the positioning mechanism, flexible feeding is facilitated, a fixed positioning seat of the positioning mechanism is fixed on the rack through a bolt and can adapt to fiber modules and pipe bodies of different specifications, frequent mold replacement is not needed, and the universality of equipment is improved.

Description

TECHNICAL FIELD

[0001] The utility model relates to aluminium silicate fiber module processing equipment technical field, specifically is a kind of aluminium silicate fiber module automatic pipe threading machine. BACKGROUND

[0002] It is known that in the production process of aluminium silicate fiber module, pipe threading procedure is crucial.At present, most enterprises adopt manual pipe threading, not only labor intensity is big, efficiency is low, and pipe threading quality is difficult to guarantee.

[0003] Although there is automatic pipe threading equipment in the market, it relies on simple mechanical arm to grab fiber module pipe threading, and the mechanical structure is simple, difficult to adapt to different specifications of module and pipe body, adjustment is complicated and pipe threading precision is low. UTILITY MODEL CONTENT

[0004] (1) technical problem solved

[0005] In order to overcome the problem that the existing aluminium silicate fiber module automatic pipe threading machine is difficult to adapt to different specifications, the utility model provides an aluminium silicate fiber module automatic pipe threading machine with different specifications.

[0006] (2) technical scheme

[0007] In order to achieve the above-mentioned purpose, the utility model provides the following technical scheme: an aluminium silicate fiber module automatic pipe threading machine, comprising:

[0008] frame;

[0009] feeding mechanism, the feeding mechanism is horizontally installed at the front end position of the frame side, the feeding mechanism includes vibration disc and straight line feeding track, the vibration disc is fixed on the lower support of straight line feeding track starting end by bolt, and straight line feeding track extends along the length direction of frame;

[0010] positioning mechanism, the positioning mechanism is installed behind feeding mechanism, the positioning mechanism includes fixed positioning seat and adjustable positioning block, the fixed positioning seat is fixed by bolt horizontally at the end of frame close to feeding mechanism, and adjustable positioning block is located above both sides of fixed positioning seat;

[0011] pipe threading mechanism, the pipe threading mechanism is located in the side of positioning mechanism and close to the end of pipe body, the pipe threading mechanism includes guide sleeve and pipe threading rod, the guide sleeve is vertically installed on positioning mechanism, and the pipe threading rod passes through guide sleeve.

[0012] Preferably, the feeding mechanism comprises a vibrating disc, a linear feeding track and a pushing device, the vibrating disc is fixedly installed on the lower bracket at the starting end of the linear feeding track, the linear feeding track is horizontally installed on one side of the rack, the top of the linear feeding track is provided with an adjustable baffle through an adjustable hinge, a plurality of sensors are arranged on the linear feeding track at intervals, the sensors are fixed on the upper surface of the linear feeding track through threaded connection, and the pushing device is installed on one side of the linear feeding track close to the positioning mechanism.

[0013] The pushing plate is driven by a cylinder, the pushing plate is connected with the piston rod of the cylinder through threads, the cylinder is fixed on the side bracket of the linear feeding track through an L-shaped mounting base and bolts, a mechanical linkage assembly is arranged between the pushing device of the feeding mechanism and the linear feeding track, the mechanical linkage assembly comprises a connecting rod and a sliding block connected with the cylinder and the linear feeding track bracket, the connecting rod is movably connected with the cylinder and the sliding block through pins at both ends, and the sliding block slides in the sliding groove on the linear feeding track bracket.

[0014] Further, the positioning mechanism comprises a fixed positioning seat and an adjustable positioning block. The fixed positioning seat is slidably arranged at one end of the rack close to the feeding mechanism, the adjustable positioning block is located on the side of the fixed positioning seat and connected with the rack through a nut, the side of the adjustable positioning block in contact with the fixed positioning seat adopts a dovetail groove matching mode, the dovetail groove is arranged on the side of the fixed positioning seat and matched with the dovetail guide rail on the adjustable positioning block, and a screw rod nut mechanism is installed in the dovetail groove.

[0015] Further, the screw rod nut mechanism comprises a screw rod, the screw rod is rotatably arranged in the dovetail groove, the screw rod is arranged in the dovetail guide rail through threads, and a manual adjusting knob is directly installed at one end of the screw rod.

[0016] Further, the pipe penetrating mechanism comprises a pipe penetrating rod, a guide sleeve and a driving device, the guide sleeve is slidably arranged at one end of the fixed positioning seat close to the pipe body through a sliding groove, the inner hole of the guide sleeve is matched with the outer diameter of the pipe penetrating rod in clearance, and the pipe penetrating rod penetrates through the guide sleeve.

[0017] On the basis of the foregoing scheme, the driving device comprises a lead screw, the lead screw is installed on the fixed positioning seat through bearing seats at both ends, and the lead screw is arranged in the guide sleeve through threads.

[0018] (Three) beneficial effects

[0019] This automatic tube-threading machine for aluminosilicate fiber modules automates the tube-threading process by incorporating a feeding mechanism, a positioning mechanism, and a tube-threading mechanism. The feeding mechanism's vibratory feeder and linear feeding track automatically sort and transport the fiber modules. A pushing device precisely pushes them to the positioning mechanism, where the tube-threading mechanism automatically completes the threading operation, reducing manual intervention and significantly lowering the labor intensity of workers. The linear feeding track extends along the length of the frame, and its length can be adjusted according to actual needs. A pushing device is located near the positioning mechanism for flexible feeding. The fixed positioning seat of the positioning mechanism is bolted to the frame, and adjustable positioning blocks are located on both sides above it. These blocks can move horizontally and vertically via a screw and nut mechanism, adapting to different specifications of fiber modules and tubes without frequent mold changes, thus improving equipment versatility. The guide sleeve of the tube-threading mechanism is vertically mounted on the positioning mechanism, and the tube-threading rod passes through the guide sleeve, providing precise guidance during the tube-threading process, ensuring straightness and improving accuracy. Compared to simple robotic arms for tube-threading, this structure is more stable and reliable, avoiding the low accuracy problems caused by simple mechanical structures. Attached Figure Description

[0020] Figure 1 This is a side view of the structure of this utility model;

[0021] Figure 2 This is a schematic diagram of the feeding mechanism of this utility model;

[0022] Figure 3 This is a schematic diagram of the positioning mechanism of this utility model;

[0023] Figure 4 This is a schematic diagram of the tube-insertion mechanism of this utility model;

[0024] Figure 5 This utility model Figure 2 A magnified schematic diagram of the structure at point A in the middle.

[0025] In the diagram: 1. Frame; 2. Feeding mechanism; 3. Vibratory feeder; 4. Linear feeding track; 5. Positioning mechanism; 6. Fixed positioning seat; 7. Adjustable positioning block; 8. Pipe threading mechanism; 9. Guide sleeve; 10. Pipe threading rod; 11. Pushing device; 12. Adjustable baffle; 13. Sensor; 14. Push plate; 15. L-shaped mounting base; 16. Mechanical linkage assembly; 17. Connecting rod; 18. Slider; 19. Dovetail groove; 20. Dovetail guide rail; 21. Screw and nut mechanism; 22. Screw; 23. Manual adjustment knob; 24. Drive device; 25. Lead screw; 26. Cylinder. Detailed Implementation

[0026] Clearly, the described embodiments are only a part of the embodiments of the present application, rather than all the embodiments. Based on the embodiments in the present application, all other embodiments obtained by those of ordinary skill in the art without creative labor fall within the scope of protection of the present application.

[0027] Referring to Figures 1-5 The application discloses an automatic pipe penetrating machine for aluminum silicate fiber modules, which comprises a rack 1, a feeding mechanism 2, a positioning mechanism 5 and a pipe penetrating mechanism 8.

[0028] The rack 1 is assembled into a frame structure by welding process of rectangular steel tubes, four longitudinal frames are parallel to each other, and four transverse frames are vertically connected to the longitudinal frames to form a stable support system. The horizontal and vertical structural design provides a stable foundation installation platform for the feeding mechanism 2, the positioning mechanism 5 and the pipe penetrating mechanism 8, which can effectively bear the weight of each mechanism and the force generated during operation. The vibration disc 3 is installed on the L-shaped bracket below the starting end of the linear feeding track 4, and the bracket is connected with the rack 1 by welding. The vibration disc 3 is internally provided with a spiral ascending feeding track. With the aid of electromagnetic vibration, the aluminum silicate fiber module is arranged in a specific direction on the track and continuously transported to the linear feeding track 4. The vibration frequency of the vibration disc 3 can be adjusted by adjusting the controller, so as to ensure the stable and continuous transportation of the fiber module. The linear feeding track 4 is fixed on the rack 1, and the direction is consistent with the length direction of the rack 1. The surface of the track is ground and relatively smooth, which can effectively reduce the friction of the fiber module during transportation. The side close to the positioning mechanism 5 is provided with a pushing device 11, which is composed of a gas cylinder 26 and a push plate 14. The piston rod of the gas cylinder 26 is connected with the push plate 14 through threads. When the fiber module is transported to the specified position, the gas cylinder 26 pushes the push plate 14 to push the fiber module from the linear feeding track 4 to the positioning mechanism 5. The fixed positioning seat 6 is horizontally fixed on one end of the rack 1 close to the feeding mechanism 2 through bolts, which provides a stable placement platform for the aluminum silicate fiber module. The surface is flat, and the size is matched with the fiber module, which can accurately receive the fiber module pushed from the feeding mechanism 2. The adjustable positioning block 7 is located above the two sides of the fixed positioning seat 6 and connected with the rack 1 through bolts. Long holes are arranged at the connecting parts. After the bolts are loosened, the adjustable positioning block 7 can be adjusted in position within the range of the long hole to adapt to aluminum silicate fiber modules of different sizes. When the fiber module is pushed onto the fixed positioning seat 6, the adjustable positioning block 7 positions and clamps the fiber module from both sides to ensure the accurate position of the fiber module during pipe penetrating and prevent deviation. The guide sleeve 9 is vertically installed on the positioning mechanism 5 and connected with the bracket of the positioning mechanism 5 through bolts. The guide sleeve 9 is internally provided with a smooth through hole, and the inner diameter is matched with the outer diameter of the pipe penetrating rod 10 to provide accurate guiding effect for the pipe penetrating rod 10, so that the pipe penetrating rod 10 can accurately penetrate the aluminum silicate fiber module along the straight line direction during pipe penetrating. The pipe penetrating rod 10 penetrates the guide sleeve 9 and is connected with the driving device 24 at one end. The pipe penetrating rod 10 can move linearly under the guidance of the guide sleeve 9. The head of the pipe penetrating rod 10 is designed according to the characteristics of the pipe body and the fiber module to smoothly insert the fiber module and complete the pipe penetrating operation. When the positioning mechanism 5 positions the aluminum silicate fiber module, the pipe penetrating rod 10 is pushed to penetrate the guide sleeve 9 and the fiber module to penetrate the pipe into the fiber module, and the automatic pipe penetrating process is completed.

[0029] First, refer to Figure 2In the embodiment, the feeding mechanism 2 comprises a vibrating disc 3, a linear feeding track 4 and a pushing device 11. The vibrating disc 3 is fixedly installed on the lower bracket at the starting end of the linear feeding track 4. The linear feeding track 4 is horizontally installed on one side of the rack 1. The top of the linear feeding track 4 is provided with an adjustable baffle 12 through an adjustable hinge. A plurality of sensors 13 are arranged at intervals on the linear feeding track 4. The sensors 13 are fixed on the upper surface of the linear feeding track 4 through threaded connection. The pushing device 11 is installed on one side of the linear feeding track 4 close to the positioning mechanism 5. The pushing plate 14 is connected with the piston rod of the air cylinder 26 through threaded connection. The air cylinder 26 is fixed on the side bracket of the linear feeding track 4 through an L-shaped mounting seat 15 and bolts. A mechanical linkage assembly 16 is arranged between the pushing device 11 of the feeding mechanism 2 and the linear feeding track 4. The mechanical linkage assembly 16 comprises a connecting rod 17 and a sliding block 18 connected to the air cylinder 26 and the bracket of the linear feeding track 4. The connecting rod 17 is movably connected to the air cylinder 26 and the sliding block 18 through pins at both ends. The pins are designed to enable the connecting rod 17 to rotate flexibly relative to the air cylinder 26 and the sliding block 18. The sliding block 18 slides in the sliding groove on the bracket of the linear feeding track 4. When the air cylinder 26 is extended or retracted, the sliding block 18 is driven to slide in the sliding groove through the connecting rod 17, thereby realizing the pushing action and pushing the fiber module from the linear feeding track 4 to the positioning mechanism 5.

[0030] Then, referring to Figure 3 In the embodiment, the positioning mechanism 5 is composed of a fixed positioning seat 6 and an adjustable positioning block 7. The fixed positioning seat 6 is slidably arranged at one end of the rack 1 close to the feeding mechanism 2. The adjustable positioning block 7 is located on the side of the fixed positioning seat 6 and is connected to the rack 1 through a nut. The side of the adjustable positioning block 7 in contact with the fixed positioning seat 6 adopts a dovetail groove 19 matching mode. The dovetail groove 19 is arranged on the side of the fixed positioning seat 6 and matches with the dovetail guide rail 20 on the adjustable positioning block 7. A screw nut mechanism 21 is installed in the dovetail groove 19.

[0031] Secondly, referring to Figure 3 In the embodiment, the screw nut mechanism 21 comprises a screw rod 22. The screw rod 22 is rotatably arranged in the dovetail groove 19. The screw rod 22 is arranged in the dovetail guide rail 20 through threads. A manual adjustment knob 23 is directly installed at one end of the screw rod 22.

[0032] Thirdly, referring to Figure 4 In the embodiment, the pipe penetrating mechanism 8 comprises a pipe penetrating rod 10, a guide sleeve 9 and a driving device 24. The guide sleeve 9 is slidably arranged at one end of the fixed positioning seat 6 close to the pipe body through a sliding groove. The inner hole of the guide sleeve 9 is matched with the outer diameter of the pipe penetrating rod 10 in clearance. The pipe penetrating rod 10 penetrates through the guide sleeve 9.

[0033] Finally, referring to Figure 4In the embodiment, the driving device 24 comprises a screw rod 25, the screw rod 25 is installed on the fixed positioning seat 6 through bearing seats at both ends, and the screw rod 25 is provided in threaded connection with the guide sleeve 9.

[0034] Working principle:

[0035] The silicate fiber module automatic pipe penetrating machine firstly places the silicate fiber module into the vibrating disc 3 by the worker, the vibrating disc 3 makes the module arrange in a specific direction on the internal spiral ascending feeding track by means of electromagnetic vibration, continuously transports to the straight feeding track 4, the sensor 13 arranged at intervals on the straight feeding track 4 monitors the module position in real time, when the module is transported to the specified position, the pushing device 11 starts, the cylinder 26 of the pushing device 11 pushes the piston rod, the piston rod drives the push plate 14, at the same time, the cylinder 26 drives the sliding block 18 to slide in the sliding groove of the straight feeding track 4 support through the connecting rod 17, realizes mechanical linkage, and pushes the fiber module from the straight feeding track 4 to the positioning mechanism 5 accurately.

[0036] The fiber module pushed from the feeding mechanism 2 falls on the fixed positioning seat 6, the fixed positioning seat 6 provides a stable placing platform for the module, the adjustable positioning block 7 is located above both sides of the fixed positioning seat 6, the position is adjusted through the screw rod nut mechanism 21, the screw rod 22 is driven to rotate in the dovetail groove 19 by rotating the hand-adjusting knob 23, the screw rod 22 is in threaded connection with the dovetail guide rail 20 on the adjustable positioning block 7, so that the adjustable positioning block 7 moves in the horizontal and vertical directions, the fiber module is positioned and clamped from both sides, and it is ensured that the module is accurately positioned and does not deviate during the pipe penetrating process.

[0037] After positioning is completed, the pipe penetrating mechanism 8 starts, the screw rod 25 of the driving device 24 rotates, since the screw rod 25 is in threaded connection with the guide sleeve 9, the guide sleeve 9 slides in the sliding groove of the fixed positioning seat 6, drives the pipe penetrating rod 10 to make linear motion in the guide sleeve 9, the head of the pipe penetrating rod 10 is designed according to the characteristics of the pipe body and the fiber module, can be smoothly inserted into the fiber module, under the accurate guidance of the guide sleeve 9, the pipe penetrating rod 10 penetrates through the fiber module, and the pipe body is penetrated into the fiber module, the automatic pipe penetrating operation is completed, after pipe penetrating is completed, each mechanism resets, and prepares for the next pipe penetrating work cycle.

[0038] Although the embodiments of the utility model have been shown and described, it can be understood by those skilled in the art that various changes, modifications, replacements and variations can be made to these embodiments without departing from the principles and spirits of the utility model, and the scope of the utility model is defined by the appended claims and their equivalents.

Claims

1. An automatic pipe threading machine for silicate aluminum fiber modules, characterized in that, The utility model relates to a kind of pipe fitting device, including: Rack (1); Feeding mechanism (2), the feeding mechanism (2) is horizontally installed in the front end position of one side of the rack (1), the feeding mechanism (2) includes vibration disc (3) and straight line feeding track (4), the vibration disc (3) is bolted on the lower support of the initial end of the straight line feeding track (4), the straight line feeding track (4) extends along the length direction of the rack (1); Positioning mechanism (5), the positioning mechanism (5) is installed behind the feeding mechanism (2), the positioning mechanism (5) includes fixed positioning seat (6) and adjustable positioning block (7), the fixed positioning seat (6) is bolted horizontally in the end of the rack (1) close to the feeding mechanism (2), the adjustable positioning block (7) is located on the upper two sides of the fixed positioning seat (6);And Pipe penetrating mechanism (8), the pipe penetrating mechanism (8) is located in the side of the positioning mechanism (5) and close to the end of pipe body, the pipe penetrating mechanism (8) includes guide sleeve (9) and pipe penetrating rod (10), the guide sleeve (9) is vertically installed on the positioning mechanism (5), the pipe penetrating rod (10) passes through the guide sleeve (9).

2. An automatic pipe threading machine for silicate fiber modules according to claim 1, characterized in that, The feeding mechanism (2) includes vibration disc (3), straight line feeding track (4) and pushing device (11), the vibration disc (3) is bolted and installed on the lower support of the initial end of the straight line feeding track (4), the straight line feeding track (4) is horizontally installed in one side of the rack (1), the top of the rack (1) is provided with adjustable baffle (12) by adjustable hinge, a plurality of sensors (13) are arranged on the straight line feeding track (4) at intervals, the sensor (13) is fixed on the upper surface of the straight line feeding track (4) by screw thread connection, the pushing device (11) is installed on the side of the straight line feeding track (4) close to the positioning mechanism (5);And Push plate (14) driven by air cylinder (26), the push plate (14) is connected with the piston rod of air cylinder (26) by screw thread, the air cylinder (26) is fixed on the side support of the straight line feeding track (4) by L-shaped mounting seat (15) and bolt, mechanical linkage assembly (16) is arranged between the pushing device (11) of the feeding mechanism (2) and the straight line feeding track (4), the mechanical linkage assembly (16) includes connecting rod (17) and sliding block (18) connected on the air cylinder (26) and the support of the straight line feeding track (4), the connecting rod (17) both ends are movably connected with the air cylinder (26) and the sliding block (18) through pin shaft, the sliding block (18) slides in the sliding slot on the support of the straight line feeding track (4).

3. An automatic pipe threading machine for silicate fiber modules according to claim 2, characterized in that, The positioning mechanism (5) is composed of a fixed positioning seat (6) and an adjustable positioning block (7), the fixed positioning seat (6) is slidably arranged at one end of the rack (1) close to the feeding mechanism (2), the adjustable positioning block (7) is located on the side of the fixed positioning seat (6) and is connected with the rack (1) through a nut, the side of the adjustable positioning block (7) in contact with the fixed positioning seat (6) is matched with a dovetail groove (19) arranged on the side of the fixed positioning seat (6) and matched with a dovetail guide rail (20) on the adjustable positioning block (7), and a screw nut mechanism (21) is installed in the dovetail groove (19).

4. An automatic pipe threading machine for silicate fiber modules according to claim 3, characterized in that, The screw nut mechanism (21) comprises a screw rod (22), the screw rod (22) is rotatably arranged in the dovetail groove (19), the screw rod (22) is threadedly arranged with the dovetail guide rail (20), and a manual adjusting knob (23) is installed at one end of the screw rod (22).

5. An automatic pipe threading machine for silicate fiber modules according to claim 4, characterized in that, The pipe penetrating mechanism (8) comprises a pipe penetrating rod (10), a guide sleeve (9) and a driving device (24), the guide sleeve (9) is slidably arranged at one end of the fixed positioning seat (6) close to the pipe body through a sliding groove, the inner hole of the guide sleeve (9) is gap matched with the outer diameter of the pipe penetrating rod (10), and the pipe penetrating rod (10) penetrates through the guide sleeve (9).

6. An automatic pipe threading machine for silicate fiber modules according to claim 5, characterized in that, The driving device (24) comprises a lead screw (25), the lead screw (25) is installed on the fixed positioning seat (6) through bearing seats at two ends, and the lead screw (25) is threadedly arranged with the guide sleeve (9).

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