Magnetic ruler slitting and polishing detection equipment
The integrated design of the magnetic ruler cutting, grinding and inspection equipment solves the problem of needing to reload and reload existing equipment, realizes automated multi-process processing of magnetic rulers, and improves processing efficiency and product quality.
Patent Information
- Application Number
- CN202423175873.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-23
- Publication Date
- 2026-02-06
- Estimated Expiration
- 2034-12-23
AI Technical Summary
Existing magnetic ruler processing equipment requires reloading after each single process, which severely impacts processing efficiency.
An integrated magnetic ruler cutting, grinding and inspection equipment was designed, which includes an electric feeding crane, a metering mechanism, a chamfering mechanism, a cutting mechanism and an oiling mechanism, to realize the automated metering, chamfering, cutting and oiling processes of the magnetic ruler, and to achieve automated inspection and control in combination with a vision inspection camera.
It improves the efficiency of magnetic ruler processing, realizes the automation of multiple processes, reduces manual loading and unloading time, and improves production efficiency and product quality consistency.
Smart Images

Figure CN223876506U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of magnetic ruler processing technology, specifically a magnetic ruler cutting, grinding and testing equipment. Background Technology
[0002] A magnetic scale, short for magnetostrictive linear displacement or level sensor, is a sensor developed using the principle of magnetostriction to achieve metrological-grade accuracy. It is used to measure linear displacement or level. Displacement magnetic scales can be used for displacement detection and position positioning, such as hydraulic cylinder stroke detection, and can be internally installed in hydraulic cylinders. Level magnetic scales can be used to measure the level and interface of various liquids, and can also measure multiple-point temperatures. The manufacturing process of magnetic scales requires inspection, chamfering and grinding, cutting, and oiling.
[0003] Most existing magnetic ruler processing equipment uses a single process such as visual inspection, chamfering and grinding, or slitting. After a single process is completed, the product needs to be re-loaded and re-stuffed, which seriously affects the processing efficiency of magnetic rulers. Utility Model Content
[0004] The purpose of this invention is to provide a magnetic ruler cutting, grinding and testing equipment to solve the problems raised in the prior art.
[0005] To achieve the above objectives, this utility model provides the following technical solution:
[0006] A magnetic ruler slitting, grinding, and inspection equipment includes a raw material tray and a processing table. An electric feeding crane is installed on one side of the raw material tray, and a feeding tray is installed on the upper side of the processing table. A guide wheel is installed at one end of the feeding tray, a measuring mechanism is installed at one end of the guide wheel, a chamfering mechanism is installed at one end of the measuring mechanism, a cutting mechanism is installed at one end of the chamfering mechanism, an oiling mechanism is installed at one end of the cutting mechanism, and a receiving tray is installed at one end of the oiling mechanism. A vision inspection camera and a PLC control panel are installed on the processing table.
[0007] In a preferred embodiment, the visual inspection camera is disposed between the guide wheel and the metering mechanism, and the electric feeding crane is equipped with an electromagnetic strip. The visual inspection camera is capable of detecting the punching holes in the product, and the electric feeding crane is used for feeding the product.
[0008] In a preferred embodiment, the feeding tray includes a positioning plate, a support plate is provided on the outside of the positioning plate, and a servo motor is fixedly provided at the bottom of the positioning plate. The servo motor is fixedly provided inside the processing table, and automatic feeding is achieved by using the servo motor after the product is placed on the feeding tray.
[0009] In a preferred implementation form, the metering mechanism comprises a support frame, a metering wheel is mounted on the support frame, guide blocks are arranged on both ends of the support frame and located at both ends of the metering wheel, the metering wheel can detect the running length of the product, and the guide blocks can limit the product, so that the metering is more accurate.
[0010] In a preferred implementation form, the chamfering mechanism comprises a fixed seat fixedly arranged on the upper surface of the machining table, a diamond wheel is arranged on the fixed seat, the diamond wheel is a V-shaped wheel, a protective cover is arranged on the outer side of the diamond wheel, and through holes, through which the magnetic ruler passes, are formed at both ends of the protective cover, and the diamond wheel in the chamfering mechanism can chamfer and polish the product.
[0011] In a preferred implementation form, the cutting mechanism comprises a support plate fixedly arranged at the upper end of the machining table, a cutting cylinder is fixedly arranged on the support plate, and a cutting tool is arranged at the telescopic end of the cutting cylinder.
[0012] In a preferred implementation form, the oiling mechanism comprises an oil storage cylinder, a lubricating oil pump is mounted on the oil storage cylinder, an oiling wheel is connected to the output end of the lubricating oil pump through an oil conveying pipe, and the oiling wheel is rotationally arranged in the oil collecting box, so that the oiling mechanism can oil the two end faces of the product to prevent rust.
[0013] Compared with the prior art, the utility model has the advantages that:
[0014] 1、The utility model discloses a set of metering mechanism, chamfering mechanism, cutting mechanism and oiling mechanism, which can realize the metering, chamfering, cutting and oiling of the magnetic ruler, and effectively improve the processing efficiency of the magnetic ruler.
[0015] 2、The utility model discloses a set of electric feeding crane, feeding disc, guide wheel, PLC control panel and visual detection camera, which can realize the automatic processing of the magnetic ruler, and the visual detection camera can detect the punching of the magnetic ruler, and if the detection is unqualified, the equipment is closed. DRAWINGS
[0016] Figure 1 It is a whole structure schematic view of the utility model;
[0017] Figure 2 It is a structure schematic view of the metering mechanism of the utility model;
[0018] Figure 3 It is a structure schematic view of the chamfering mechanism of the utility model;
[0019] Figure 4It is a structure schematic view of the cutting mechanism of the utility model.
[0020] Figure 5 It is a structure schematic view of the oiling mechanism of the utility model.
[0021] In the drawing, 1, raw material disc; 2, processing table; 3, electric feeding crane; 4, feeding disc; 401, positioning disc; 402, supporting plate; 5, guide wheel; 6, metering mechanism; 601, supporting frame; 602, metering wheel; 603, guide block; 7, chamfering mechanism; 701, fixed seat; 702, diamond wheel; 703, protective cover; 8, cutting mechanism; 801, supporting plate; 802, cutting cylinder; 803, cutting tool; 9, oiling mechanism; 901, oil storage cylinder; 902, lubricating oil pump; 903, oiling wheel; 904, oil collecting box; 10, material collecting disc; 11, visual inspection camera; 12, PLC control panel; 13, electromagnetic strip. DETAILED DESCRIPTION
[0022] The technical solutions in the embodiments of the utility model will be clearly and completely described below with reference to the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, rather than all the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by those skilled in the art without creative labor fall within the protection scope of the utility model.
[0023] Embodiment: please refer to Figures 1-5 The utility model provides magnetic ruler slitting and polishing detection equipment, technical scheme is as follows:
[0024] Magnetic ruler slitting and polishing detection equipment, including raw material disc 1 and processing table 2, the one side of raw material disc 1 is provided with electric feeding crane 3, the upper end one side of processing table 2 is provided with feeding disc 4, the one end of feeding disc 4 is provided with guide wheel 5, the one end of guide wheel 5 is provided with metering mechanism 6, the one end of metering mechanism 6 is provided with chamfering mechanism 7, the one end of chamfering mechanism 7 is provided with cutting mechanism 8, the one end of cutting mechanism 8 is provided with oiling mechanism 9, the one end of oiling mechanism 9 is provided with material collecting disc 10, be provided with visual inspection camera 11 and PLC control panel 12 on processing table 2.
[0025] In a preferred embodiment, the visual inspection camera 11 is arranged between the guide wheel 5 and the metering mechanism 6, and the electric feeding crane 3 is provided with an electromagnetic strip 13. The visual inspection camera 11 can monitor the punching effect of the magnetic ruler, and the electric feeding crane 3 can adsorb and place the product from the raw material disc 1 onto the feeding disc 4. The electric feeding crane 3 adopts a magnetic suction type hpT model Guda lifting mobile crane.
[0026] In a preferred implementation form, the feeding disc 4 comprises a positioning disc 401, a supporting plate 402 is arranged outside the positioning disc 401, a servo motor is fixedly arranged at the bottom end of the positioning disc 401, the servo motor is fixedly arranged inside the machining table 2, the servo motor can drive the positioning disc 401 to rotate, and the magnetic ruler can be automatically fed.
[0027] In a preferred implementation form, the metering mechanism 5 comprises a supporting frame 501, a metering wheel 502 is arranged on the supporting frame 501, guide blocks 503 are arranged at two ends of the metering wheel 502 on the supporting frame 501, the metering wheel 502 can detect the walking length of the product, and the guide blocks 503 can limit the product, so that the metering is more accurate.
[0028] In a preferred implementation form, the chamfering mechanism 7 comprises a fixed seat 701 fixedly arranged on the upper surface of the machining table 2, a diamond wheel 702 is arranged on the fixed seat 701, the diamond wheel 702 is a V-shaped wheel, a protective cover 703 is arranged outside the diamond wheel 702, and through holes are formed at two ends of the protective cover 703 and used for allowing the magnetic ruler to pass through, the magnetic ruler passes through the two diamond wheels 702 in sequence after entering the protective cover 703, and since the diamond wheels 702 are V-shaped wheels and are arranged at two ends of the magnetic ruler, the two ends of the magnetic ruler can be chamfered and polished.
[0029] In a preferred implementation form, the cutting mechanism 8 comprises a supporting plate 801 fixedly arranged at the upper end of the machining table 2, a cutting cylinder 802 is fixedly arranged on the supporting plate 801, a cutting tool 803 is arranged at the telescopic end of the cutting cylinder 802, the length of the magnetic ruler is measured by the metering mechanism 5, and then the magnetic ruler is cut at equal distances by the cutting mechanism 8.
[0030] In a preferred implementation form, the oiling mechanism 9 comprises an oil storage cylinder 901, a lubricating oil pump 902 is arranged on the oil storage cylinder 901, an oiling wheel 903 is connected to the output end of the lubricating oil pump 902 through an oil conveying pipe, the oiling wheel 903 is rotatably arranged inside an oil collecting box 904, lubricating oil in the oil storage cylinder 901 is pumped into the oiling wheel 903 by the lubricating oil pump 902, the two ends of the magnetic ruler are oiled by the oiling wheel 903 soaked with lubricating oil, and rust of the product is prevented.
[0031] Working principle of the utility model:
[0032] The product to be processed is placed on the raw material disc 1, the product is adsorbed by the electromagnetic attraction member on the electric feeding crane 3 due to the 360° rotation of the electric feeding crane 3, then the product is moved to the feeding disc 4, the product falls on the feeding disc 4 after the electromagnetic attraction member is powered off, the product is clamped on the positioning disc 401 manually, the product passes through the guide wheel 5, the metering mechanism 6, the chamfering mechanism 7, the cutting mechanism 8 and the oiling mechanism 9 in turn, and is finally wound on the material receiving disc 10, the product is visually detected by the visual detection camera 11 after passing through the guide wheel 5, the punching effect of the product can be detected, the product enters the metering mechanism 6 after the visual detection is qualified, the metering wheel 602 in the metering mechanism 6 measures the walking length of the product, the product enters the chamfering mechanism 7, the diamond wheel 702 can polish and chamfer the product, the processed product enters the cutting mechanism 8 for cutting, the two ends of the product are oiled after cutting, and the product is wound on the material receiving disc 10 after the oiling is completed.
[0033] It is apparent for those skilled in the art that the present application is not limited to the details of the above exemplary embodiments, but can be implemented in other concrete forms without departing from the spirit or essential characteristics of the present application. Therefore, the embodiments should be considered in all aspects as illustrative and not restrictive, and the scope of the present application is defined by the appended claims rather than the above description, and all changes falling within the meaning and range of equivalent elements of the claims are intended to be embraced in the present application. Any reference signs in the claims should not be considered as limiting the claims involved.
Claims
1. A magnetic ruler slitting and grinding detection device, comprising a raw material disc (1) and a processing table (2), characterized in that: One side of the raw material disc (1) is provided with an electric feeding crane (3), one side of the upper end of the processing table (2) is provided with a feeding disc (4), one end of the feeding disc (4) is provided with a guide wheel (5), one end of the guide wheel (5) is provided with a metering mechanism (6), one end of the metering mechanism (6) is provided with a chamfering mechanism (7), one end of the chamfering mechanism (7) is provided with a cutting mechanism (8), one end of the cutting mechanism (8) is provided with an oiling mechanism (9), one end of the oiling mechanism (9) is provided with a material collecting disc (10), and the processing table (2) is provided with a visual detection camera (11) and a PLC control panel (12).
2. The magnetic ruler slitting and grinding detection device according to claim 1, characterized in that: The visual detection camera (11) is arranged between the guide wheel (5) and the metering mechanism (6), and the electric feeding crane (3) is provided with an electromagnetic strip (13).
3. The magnetic ruler slitting and grinding detection apparatus according to claim 1, characterized in that: The feeding disc (4) comprises a positioning disc (401), the outer side of the positioning disc (401) is provided with a supporting plate (402), the bottom end of the positioning disc (401) is fixedly provided with a servo motor, and the servo motor is fixedly arranged in the processing table (2).
4. The magnetic ruler slitting and grinding detection apparatus according to claim 1, characterized in that: The metering mechanism (6) comprises a supporting frame (601), a metering wheel (602) is installed on the supporting frame (601), and guide blocks (603) are arranged at both ends of the metering wheel (602) on the supporting frame (601).
5. The magnetic ruler slitting and grinding detection apparatus according to claim 1, characterized in that: The chamfering mechanism (7) comprises a fixed seat (701) fixedly arranged on the upper surface of the processing table (2), a diamond wheel (702) is arranged on the fixed seat (701), the diamond wheel (702) is a V-shaped wheel, the outer side of the diamond wheel (702) is provided with a protective cover (703), and through holes are formed in both ends of the protective cover (703) for the magnetic scale to pass through.
6. The magnetic ruler slitting and grinding detection apparatus of claim 1, wherein: The cutting mechanism (8) comprises a supporting plate (801) fixedly arranged on the upper end of the processing table (2), a cutting cylinder (802) is fixedly arranged on the supporting plate (801), and a cutting tool (803) is arranged at the telescopic end of the cutting cylinder (802).
7. The magnetic ruler slitting and grinding detection apparatus according to claim 1, characterized in that: The oiling mechanism (9) comprises an oil storage cylinder (901), a lubricating oil pump (902) is installed on the oil storage cylinder (901), an oiling wheel (903) is connected to the output end of the lubricating oil pump (902) through an oil conveying pipe, and the oiling wheel (903) is rotatably arranged in an oil collecting box (904).