Positioning tool for valve manufacturing

By designing support and fixing mechanisms, flexible fixing and support for valves of different specifications are achieved, solving the problems of the singleness and insufficient support of existing positioning fixtures, and improving processing accuracy and quality.

CN223876855UActive Publication Date: 2026-02-06SICHUAN KAIDELONG METAL TECHNOLOGY CO LTD
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Patent Information

Application Number
CN202520299049.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-02-24
Publication Date
2026-02-06
Estimated Expiration
2035-02-24

AI Technical Summary

Technical Problem

Existing valve positioning fixtures suffer from limitations in their uniformity and insufficient support when fixing valves of different specifications, making it difficult to guarantee machining accuracy and quality.

Method used

A positioning fixture comprising a support mechanism and a fixing mechanism was designed. The adjustment screw is driven to rotate by a power motor to achieve flexible opening and closing of the support arm. Combined with an electric telescopic rod and an arc-shaped support rod, it can be adapted to the fixing and support of valves of different sizes and shapes.

Benefits of technology

It improves the versatility and machining accuracy of tooling for valves of different specifications, avoids valve shaking and deformation during machining, and significantly improves machining quality.

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Abstract

The utility model belongs to the technical field of valve manufacturing, and discloses a positioning tool for valve manufacturing, which comprises a working table, a supporting mechanism is arranged at the top end of the working table, a vertical plate is fixedly connected to the top end of the working table, a fixing mechanism is fixedly connected to one end of the vertical plate, the fixing mechanism comprises a power motor, and the power motor is arranged on the working table. One end of the power motor is fixedly connected with one end of the vertical plate, the output end of the power motor penetrates through the vertical plate and is fixedly connected with an adjusting screw rod, one end of the vertical plate is rotationally connected with a first rotating block, and one end of the adjusting screw rod penetrates through the first rotating block and is in threaded connection with a second rotating block in a sleeved mode. By means of the structure, the supporting arms can be flexibly opened and closed, the fixing requirements of valves of different sizes are met, various valves can be firmly fixed through the structure, the valves are prevented from shaking during machining, the universality of the tool to the valves of different specifications is improved, and therefore the machining precision is improved.
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Description

TECHNICAL FIELD

[0001] The utility model belongs to valve manufacturing technical field, specifically a kind of positioning tool for valve manufacturing. BACKGROUND

[0002] In the valve manufacturing process, accurate positioning is crucial to ensure the quality and performance of valve. As a key component for controlling fluid medium flow, the manufacturing precision of valve directly affects the use effect and safety in various industrial systems, therefore, there is an urgent need for a positioning tool for valve manufacturing in the market.

[0003] At the same time, the patent specification with publication number CN114951733B discloses a positioning tool for valve manufacturing, "including base, the both sides of the inside top of base are provided with sliding groove, two groups of support plates are slidably arranged in the inside of two groups of sliding grooves, the both sides of base top are provided with lead screw, the side of two groups of lead screw close to each other is provided with third gear, the middle position of base top is provided with rotating assembly, the bottom of the inside of support plate is sleeved with transmission shaft, the top of the side of two groups of support plates close to each other is provided with positioning assembly";

[0004] The existing ordinary valve positioning tool is single in fixing mode during use, and can only adapt to specific size of valve, so it is difficult to realize stable fixation for valve with large size difference, which leads to valve shaking during processing, affecting processing precision. Secondly, the existing device lacks supporting device, which cannot provide additional support force for valve during processing operation, so that the valve is easy to displace or deform under complex processing action, further affecting processing quality.

[0005] Therefore, a positioning tool for valve manufacturing is proposed to solve the above problems. SUMMARY

[0006] To solve the problems raised in the background art, the utility model provides a positioning tool for valve manufacturing, which improves the versatility of the tool for different specifications of valve, thereby improving the processing precision and effectively avoiding the displacement or deformation of the valve due to lack of support during processing, and significantly improving the processing quality.

[0007] To achieve the above object, the utility model provides the following technical scheme: A positioning tool for valve manufacturing, including work table, the top of work table is installed with support mechanism, the top of work table is fixedly connected with vertical plate, one end of vertical plate is fixedly connected with fixed mechanism, the fixed mechanism includes power motor, one end of power motor is fixedly connected with one end of vertical plate, the output of power motor is through vertical plate and is fixedly connected with adjusting screw rod, one end of vertical plate is rotatably connected with rotating block no.

[0008] Preferably, four support arms are arranged in an annular array, and the outer surfaces of the four support arms are each provided with an antiskid soft pad, one end of each of the four support arms is fixedly connected with a guide block, and one end of the vertical plate is provided with a guide groove matched with the four guide blocks.

[0009] Preferably, the end of the adjusting screw rod away from the power motor is fixedly connected with a limiting plate.

[0010] Preferably, the rotating block no. 1 is rotatably connected with the adjusting screw rod through a bearing.

[0011] Preferably, the support mechanism includes a moving frame, the moving frame is slidably connected with the work table, the top of the moving frame is fixedly connected with two electric telescopic rods, and the top of each of the two electric telescopic rods is fixedly connected with a support rod.

[0012] Preferably, the top of the support rod is arc-shaped.

[0013] Preferably, the top of the work table is fixedly connected with an electric sliding rail, the moving frame is slidably connected with the electric sliding rail, the bottom of the moving frame is fixedly connected with two sliding blocks, and the top of the work table is provided with a sliding groove matched with the two sliding blocks.

[0014] Compared with the prior art, the utility model has the beneficial effects as follows:

[0015] 1、The utility model discloses a fixed mechanism is set up under the action of power motor drive adjusting screw rod rotation, can make support arm flexible opening and closing, adapts to the fixed demand of different size valve, and this structure not only can firmly fix all kinds of valve, avoids valve to shake when processing, and improves the versatility of tooling to different specifications valve, thereby promotes the machining precision.

[0016] 2, the utility model discloses a support device is set down, under the telescopic action of electric telescopic rod, can according to the actual shape and processing demand of valve, flexible adjustment support position and support degree, provide stable reliable additional support for valve, effectively avoid the displacement or deformation problem of valve in the processing due to lack of support, significantly improve the processing quality. BRIEF DESCRIPTION OF DRAWINGS

[0017] Figure 1 It is whole structure schematic diagram of the utility model;

[0018] Figure 2 It is fixed mechanism structure schematic diagram of the utility model;

[0019] Figure 3 It is support mechanism structure schematic diagram of the utility model;

[0020] Figure 4 It is mobile frame structure schematic diagram of the utility model.

[0021] In the drawing: 1, workbench;2, vertical board;

[0022] 3, fixed mechanism;31, limit plate;32, rotating block two;33, support arm;34, guide groove;35, adjusting screw;36, guide block;37, rotating block one;38, connecting rod;4, power motor;

[0023] 5, support mechanism;51, electric slide rail;52, mobile frame;53, electric telescopic rod;54, support rod;55, sliding slot;551, sliding block. DETAILED DESCRIPTION

[0024] The technical solutions in the embodiments of the utility model will be described clearly and completely below with reference to the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by those skilled in the art without creative work fall within the scope of the utility model.

[0025] As Figures 1 to 4 Indicated, the utility model provides a kind of positioning tool for valve manufacturing, including workbench 1, the top of workbench 1 is equipped with support mechanism 5, the top of workbench 1 is fixedly connected with vertical board 2, one end of vertical board 2 is fixedly connected with fixed mechanism 3;

[0026] The fixing mechanism 3 comprises a power motor 4, one end of the power motor 4 is fixedly connected with one end of the vertical plate 2, the output end of the power motor 4 penetrates through the vertical plate 2 and is fixedly connected with an adjusting screw rod 35, one end of the adjusting screw rod 35 penetrates through a rotating block one 37 and is threadedly sleeved with a rotating block two 32, the outer surfaces of the rotating block one 37 and the rotating block two 32 are rotatably connected with a plurality of connecting rods 38, one end of the vertical plate 2 is slidably connected with four supporting arms 33, the corresponding four connecting rods 38 are rotatably connected with one of the supporting arms 33, the power motor 4 drives the adjusting screw rod 35 to rotate, and then drives the rotating block two 32 to move, and the connecting rod 38 drives the supporting arm 33 to slide, so that the valve is fixed.

[0027] Specifically, the four supporting arms 33 are arranged in an annular array, and the outer surfaces of the four supporting arms 33 are provided with anti-skid soft pads, which can uniformly support and fix the valve. The anti-skid soft pads increase the friction with the valve, avoid sliding of the valve during processing, improve the stability of positioning, one end of each of the four supporting arms 33 is fixedly connected with a guide block 36, one end of the vertical plate 2 is provided with a guide groove 34 matched with the four guide blocks 36, and the cooperation of the guide block 36 and the guide groove 34 ensures the linearity and accuracy of the movement of the supporting arm 33, and further enhances the reliability of the positioning tool.

[0028] As shown in Figures 1 to 4 , one end of the adjusting screw rod 35 away from the power motor 4 is fixedly connected with a limiting plate 31, the limiting plate 31 prevents the rotating block two 32 from falling off the adjusting screw rod 35, avoids faults and safety hazards caused by falling off of parts, prolongs the service life of the positioning tool, and ensures the safety and stability of the operation of the entire device.

[0029] Further, the rotating block one 37 is rotatably connected with the adjusting screw rod 35 through a bearing, which reduces the friction during rotation, reduces energy loss, and makes rotation smoother.

[0030] As shown in Figures 1 to 4 , the supporting mechanism 5 comprises a moving frame 52, the moving frame 52 is slidably connected with the workbench 1, the top end of the moving frame 52 is fixedly connected with two electric telescopic rods 53, the top ends of the two electric telescopic rods 53 are fixedly connected with a supporting rod 54, the moving frame 52 in the supporting mechanism 5 is slidable, the electric telescopic rods 53 are telescopic, and the supporting rod 54 can be adjusted in height according to valves of different heights, which improves the versatility and flexibility of the positioning tool and can adapt to the processing needs of valves of different specifications, thereby expanding the application range of the positioning tool.

[0031] It is worth noting that the top end of the support rod 54 is arc-shaped, which is more in line with the shape of the valve, can better support the valve, avoid damage to the surface of the valve, improve the support effect of the positioning tool on the valve, and at the same time ensure the stability of the valve during machining.

[0032] As shown in Figures 1 to 4 The top end of the workbench 1 is fixedly connected with an electric sliding rail 51, a moving frame 52 is slidably connected with the electric sliding rail 51, and the bottom end of the moving frame 52 is fixedly connected with two sliding blocks 551. The top end of the workbench 1 is provided with a sliding groove 55 matched with the two sliding blocks 551. The cooperation of the electric sliding rail 51, the sliding blocks 551 and the sliding groove 55 enables the moving frame 52 to move stably, realizes the accurate movement of the supporting mechanism 5 on the workbench 1, facilitates the adjustment of the position of the supporting mechanism 5 according to the position of the valve and the machining requirement, and improves the spatial adjustability and the operation convenience of the positioning tool.

[0033] Among them, the power motor 4 is prior art, and will not be described again; at the same time, the utility model still includes power, controller and switch etc., which is not the main technical point of the patent, and will not be described again. The wiring diagram of the motor in the utility model belongs to the common knowledge in the art, and its working principle is a well-known technology. Its model is selected according to actual use. Therefore, the control mode and wiring arrangement of the motor will not be explained in detail.

[0034] Working principle and process: when working, the power motor 4 starts to drive the adjusting screw 35 to rotate. The rotation of the adjusting screw 35 will make the rotating block two 32 screwed on it move along the screw axis. Since the rotating block one 37 is rotatably connected with the adjusting screw 35, and the rotating block one 37 and the rotating block two 32 are rotatably connected with the supporting arm 33 through the connecting rod 38, the movement of the rotating block two 32 is converted into the linear sliding of the supporting arm 33 on the vertical plate 2 through the connecting rod 38. The four supporting arms 33 arranged in a ring array move inward or outward under the guidance of the guide block 36 and the guide groove 34, so as to fix or loosen the valve. At the same time, the moving frame 52 in the supporting mechanism 5 can slide on the electric sliding rail 51, so that the supporting device can support valves of different lengths. The sliding of the sliding block 551 in the sliding groove 55 ensures the stability of the movement of the moving frame 52. The height of the support rod 54 can be adjusted through the extension and retraction of the electric telescopic rod 53, and the arc-shaped design of the top end of the support rod 54 can better fit the valve and support the valve.

[0035] It is to be noted that, in the present document, relational terms such as first and second and the like can be used solely to distinguish one entity or action from another entity or action without necessarily requiring or implying any actual such relationship or order between such entities or actions. Moreover, the terms "comprises", "comprising", or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but can include other elements not expressly listed or inherent to such process, method, article, or apparatus.

[0036] While the embodiments of the present application have been illustrated and described, it will be understood by those skilled in the art that various changes, modifications, substitutions, and alterations can be made therein without departing from the spirit and scope of the application, which is defined by the appended claims and their equivalents.

Claims

1. A positioning tool for valve manufacturing, comprising a worktable (1), characterized in that: The top end of the workbench (1) is provided with a supporting mechanism (5), and the top end of the workbench (1) is fixedly connected with a vertical plate (2), one end of the vertical plate (2) is fixedly connected with a fixing mechanism (3); The fixing mechanism (3) comprises a power motor (4), one end of the power motor (4) is fixedly connected with one end of the vertical plate (2), the output end of the power motor (4) penetrates through the vertical plate (2) and is fixedly connected with an adjusting screw (35), one end of the vertical plate (2) is rotatably connected with a rotating block one (37), one end of the adjusting screw (35) penetrates through the rotating block one (37) and is threadedly sleeved with a rotating block two (32), the outer surfaces of the rotating block one (37) and the rotating block two (32) are both rotatably connected with a plurality of connecting rods (38), one end of the vertical plate (2) is slidably connected with four supporting arms (33), and the corresponding four connecting rods (38) are rotatably connected with one of the supporting arms (33) in common.

2. The positioning tool for valve manufacturing according to claim 1, characterized in that: The four supporting arms (33) are arranged in an annular array, and the outer surfaces of the four supporting arms (33) are both provided with anti-skid soft pads, one end of each of the four supporting arms (33) is fixedly connected with a guide block (36), and one end of the vertical plate (2) is provided with a guide groove (34) matched with the four guide blocks (36).

3. The positioning tool for valve manufacturing according to claim 1, characterized in that: The end, away from the power motor (4), of the adjusting screw (35) is fixedly connected with a limiting plate (31).

4. The positioning tool for valve manufacturing according to claim 1, wherein: The rotating block one (37) is rotatably connected with the adjusting screw (35) through a bearing.

5. The positioning tool for valve manufacturing according to claim 1, wherein: The supporting mechanism (5) comprises a moving frame (52), the moving frame (52) is slidably connected with the workbench (1), and the top end of the moving frame (52) is fixedly connected with two electric telescopic rods (53).

6. The positioning tool for valve manufacturing according to claim 5, wherein: The top end of the supporting rod (54) is arc-shaped.

7. The positioning tool for valve manufacturing according to claim 6, characterized in that: The top end of the workbench (1) is fixedly connected with an electric sliding rail (51), the moving frame (52) is slidably connected with the electric sliding rail (51), and the bottom end of the moving frame (52) is fixedly connected with two sliding blocks (551), and the top end of the workbench (1) is provided with a sliding groove (55) matched with the two sliding blocks (551).

Citation Information

Patent Citations

  • A positioning tool for valve manufacturing

    CN114951733B