Internal mixer device for processing ethylene propylene diene monomer sealing gasket
By designing a combination of a detachable feed hopper and a storage trough, the problems of feed hopper blockage and safety risks in the internal mixer were solved, achieving efficient cleaning and safe gasket processing.
Patent Information
- Application Number
- CN202520524288.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-25
- Publication Date
- 2026-02-06
- Estimated Expiration
- 2035-03-25
AI Technical Summary
The temperature at the feed inlet of the existing internal mixer for processing EPDM rubber gaskets is lower than that inside the mixer, causing the rubber powder to melt and clog the feed hopper. Furthermore, there is a risk of burns and safety accidents during cleaning.
A mixing mill device including a detachable feed hopper, an adjustment component, and a rotating component was designed. By combining the detachable feed hopper and the storage tank, the feed hopper can be quickly disassembled, cleaned, and cooled, avoiding direct contact with high temperatures and reducing safety risks.
This improved the continuity and safety of gasket processing, reduced the probability of burns and slag spray accidents, and ensured the efficient execution of cleaning work.
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Figure CN223877284U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to the technical field of internal mixer especially relates to a kind of internal mixer device for processing of ethylene propylene diene rubber sealing pad. BACKGROUND
[0002] In the processing of ethylene propylene diene rubber sealing pad, internal mixer is mainly used to mix EPDM reclaimed rubber, carbon black, filler, plasticizer and other materials uniformly according to proportion, to form the required rubber material;Internal mixer has high mixing capacity, and can obtain uniform mixture in a short time, thereby improving production efficiency.
[0003] The internal mixer device for processing of ethylene propylene diene rubber sealing pad provided by patent number CN217531447U vibrates by knocking the knocking rod during downward rotation of the material guide plate, reducing the way of powder raw materials adhering to the inner wall of the feeding bin, to avoid material adhesion, but the temperature at the feeding port is lower than the reaction temperature in the internal mixer, and the rubber powder is easy to melt under high temperature conditions, causing material blockage in the feeding hopper, and the feeding port needs to be observed and cleaned during manual operation, and if there is slag spatter, it is easy to cause burns and other safety accidents.
[0004] Based on this, the utility model provides an internal mixer device for processing of ethylene propylene diene rubber sealing pad to solve the above technical problems. UTILITY MODEL CONTENTS
[0005] The utility model aims at solving the defects in the prior art, and provides an internal mixer device for processing of ethylene propylene diene rubber sealing pad.
[0006] In order to achieve the above-mentioned purpose, the utility model adopts the following technical scheme:
[0007] An internal mixer device for processing of ethylene propylene diene rubber sealing pad, comprising an internal mixer main body, a feeding hopper is detachably installed on the top of the internal mixer main body, one end of the feeding hopper extends into the internal mixer main body.
[0008] An adjusting assembly is connected with the feeding hopper for adjusting the height of the feeding hopper.
[0009] A rotating assembly is connected with the adjusting assembly for controlling the rotation of the feeding hopper and the adjusting assembly.
[0010] Two storage grooves are fixedly installed on the top of the internal mixer main body for placing the feeding hopper.
[0011] As a preferred technical scheme of the utility model, the adjusting assembly comprises clamping components and lifting components, one end of the clamping components is connected with the lifting components, the other end of the clamping components is used for clamping the feeding hopper, and the lifting components are installed on the rotating assembly.
[0012] As a preferred technical scheme of the utility model, the clamping components comprise two clamping arms, both the clamping arms are rotatably installed on first mounting pieces, one end of both the clamping arms is used for clamping the feeding hopper, the other end of both the clamping arms is provided with a sliding groove, a second mounting piece is slidably installed on the first mounting piece, an installation shaft is fixedly installed on the second mounting piece, the other end of both the clamping arms is slidably installed at the installation shaft through the sliding groove, and the second mounting piece is installed on a pneumatic cylinder.
[0013] As a preferred technical scheme of the utility model, two limiting rings are installed on the feeding hopper, and the clamping positions of the two clamping arms on the feeding hopper are located between the two limiting rings.
[0014] As a preferred technical scheme of the utility model, the lifting components comprise an installation plate, the pneumatic cylinder is fixedly installed on the installation plate, a threaded block is fixedly installed on the installation plate, a third mounting piece and a first motor are fixedly installed on the rotating assembly, a lead screw is rotatably installed on the third mounting piece, the threaded block is threadedly installed on the lead screw, a first bevel gear is fixedly installed at the lower end of the lead screw, a second bevel gear is fixedly installed at the output end of the first motor, and the first bevel gear is meshingly connected with the second bevel gear.
[0015] As a preferred technical scheme of the utility model, the rotating assembly comprises a first spur gear and a second spur gear, both the first spur gear and the second spur gear are rotatably installed at the top of the feeding hopper, the first spur gear is meshingly connected with the second spur gear, the third mounting piece and the first motor are fixedly installed at the top of the first spur gear, a second motor is fixedly installed at the top of the feeding hopper, and the output end of the second motor is fixedly connected with the second spur gear.
[0016] Compared with the prior art, the utility model has the beneficial effects that:
[0017] The detachable design of the feeding hopper and the flexible operation of the adjusting assembly and the rotating assembly make the cleaning work easier and more efficient, the staff can quickly detach the feeding hopper, thoroughly clean it, and then reinstall it on the internal mixer main body, thereby ensuring the continuity of the sealing gasket processing.
[0018] The utility model discloses a set up two storage grooves, avoided the risk that staff directly contacted high -temperature feed hopper, reduced the probability of occurrence of scald, spray slag etc. BRIEF DESCRIPTION OF DRAWINGS
[0019] In order to more clearly illustrate the technical scheme in the utility model or prior art, below will to the embodiment or prior art description needed to use the drawing of simple introduction, obviously, below description's drawing is the utility model, for the ordinary skill in the art person reaches, under the premise of not paying creative labor, still can obtain other drawing according to these drawings.
[0020] Figure 1 The utility model provides a whole structure schematic diagram of mixing mill device for processing of EPDM sealing gasket;
[0021] Figure 2 For Figure 1 The utility model provides an enlarged view of A in the figure;
[0022] Figure 3 The utility model provides a structure schematic diagram of feed hopper and clamping part in the utility model;
[0023] Figure 4 The utility model provides a split schematic diagram of clamping part in the utility model;
[0024] Figure 5 The utility model provides a structure schematic diagram of lifting part and rotating assembly in the utility model.
[0025] In the figure:
[0026] Mixing mill main body;2, feed hopper;3, adjusting assembly;4, rotating assembly;401, first straight gear;402, second straight gear;403, second motor;5, storage groove;6, clamping part;601, clamping arm;602, first mounting piece;603, sliding slot;604, second mounting piece;605, mounting shaft;606, air cylinder;7, lifting part;701, mounting plate;702, threaded block;703, third mounting piece;704, screw rod;705, first bevel gear;706, first motor;707, second bevel gear;8, limit ring. DETAILED DESCRIPTION
[0027] The technical scheme in the utility model embodiment will be clearly and completely described below in conjunction with the drawings of the utility model embodiment;
[0028] Refer to Figures 1-5The utility model provides a kind of three-EP rubber sealing gasket processing's internal mixer device, including internal mixer main body 1, the top of internal mixer main body 1 is detachably installed with feed hopper 2, one end of feed hopper 2 is in internal mixer main body 1, by feed hopper 2 three-EP rubber and other raw materials are input into internal mixer main body 1 and carry out mixing, adjusting assembly 3 is connected with feed hopper 2, for adjusting the height of feed hopper 2, rotating assembly 4 is connected with adjusting assembly 3, for controlling the rotation of feed hopper 2 and adjusting assembly 3, the setting of adjusting assembly 3 and rotating assembly 4, feed hopper 2 can be taken out from internal mixer main body 1, it is convenient for staff to clean feed hopper 2, two storage grooves 5 are fixedly installed on the top of internal mixer main body 1, for placing feed hopper 2, removed feed hopper 2 can be placed in one of storage grooves 5 cooling, prevent staff from direct contact and cause scalding, while the cooperation of adjusting assembly 3 and rotating assembly 4, feed hopper 2 in another storage groove 5 can be installed to internal mixer main body 1, ensure the continuity of sealing gasket processing.The detachable design of feed hopper 2 and the flexible operation of adjusting assembly 3 and rotating assembly 4 make cleaning work become more easy and efficient, staff can quickly detach feed hopper 2, carry out thorough cleaning, then reinstallation is returned to internal mixer main body 1;The design of storage groove 5 avoids the risk that staff directly contacts high-temperature feed hopper 2, reduces the probability of occurrence of scalding, spatter and other safety accidents, and simultaneously, the flexible operation of adjusting assembly 3 and rotating assembly 4 also reduces the physical contact of staff in cleaning and feeding process, further improves security.
[0029] Adjusting assembly 3 includes clamping part 6 and lifting part 7, clamping part 6 is used to firmly clamp feed hopper 2, to ensure that feed hopper 2 remains stable during lifting and rotating, one end of clamping part 6 is connected with lifting part 7, with synchronous motion with lifting part 7, and the other end uses suitable clamping mechanism to clamp feed hopper 2, lifting part 7 is installed on rotating assembly 4, for controlling lifting motion of clamping part 6 and the feed hopper 2 clamped thereby.
[0030] The clamping component 6 comprises two clamping arms 601, both of which are rotatably installed on a first mounting member 602. The double-clamping-arm structure can more evenly distribute the clamping force, ensuring that the feed hopper 2 remains stable during lifting and rotation, and avoiding shaking or falling. One end of each clamping arm 601 is used to clamp the feed hopper 2, and the other end of each clamping arm 601 is provided with a sliding groove 603. A second mounting member 604 is slidably installed on the first mounting member 602, and a mounting shaft 605 is fixedly installed on the second mounting member 604. The other end of each clamping arm 601 is slidably installed on the mounting shaft 605 through the sliding groove 603. The second mounting member 604 is installed on a pneumatic cylinder 606, which serves as a driving source and is installed on the second mounting member 604. When the pneumatic cylinder 606 extends or retracts, it pushes the second mounting member 604 and the mounting shaft 605 installed thereon to move, and then drives the two clamping arms 601 to open and close through the cooperation of the sliding groove 603 and the mounting shaft 605, thereby clamping or releasing the feed hopper 2. The double-clamping-arm structure and the sliding cooperation of the sliding groove 603 and the mounting shaft 605 work together to ensure the stability of the feed hopper 2 during lifting and rotation. This design effectively prevents the feed hopper 2 from shaking or falling, improving the safety and reliability of the operation. The sliding cooperation mechanism of the sliding groove 603 and the mounting shaft 605 allows the clamping arms 601 to open and close as needed, thereby clamping feed hoppers 2 of different shapes and sizes. This design enhances the flexibility and adaptability of the clamping component 6 and improves the versatility of the device. The pneumatic cylinder 606 as a driving source has the advantages of simple structure and easy operation. It directly pushes the second mounting member 604 and the mounting shaft 605 installed thereon to move without the need for complex transmission mechanisms, thereby simplifying the operation and maintenance process. At the same time, the extension stroke of the pneumatic cylinder 606 can be adjusted as needed, allowing the clamping component 6 to adapt to different operating requirements.
[0031] Two limiting rings 8 are installed on the feed hopper 2, and the clamping positions of the clamping arms 601 are located between the two limiting rings 8. This design allows the clamping force to be more evenly distributed on the feed hopper 2, preventing the clamping arms 601 from sliding on the feed hopper 2. At the same time, the presence of the limiting rings 8 provides a clear clamping position for the clamping arms 601, making the operation more accurate and efficient.
[0032] The lifting component 7 comprises a mounting plate 701, a cylinder 606 is fixedly installed on the mounting plate 701, and the cylinder 606 provides main lifting power for the lifting component 7, a threaded block 702 is fixedly installed on the mounting plate 701, the threaded block 702 is in threaded connection with a lead screw 704, the lead screw 704 is rotatably installed on the rotating assembly 4 through a third mounting piece 703, so that the lead screw 704 can stably rotate, a first bevel gear 705 is fixedly installed at a lower end of the lead screw 704 and is in meshing connection with a second bevel gear 707 on an output end of a first motor 706, when the first motor 706 is started, the output end drives the second bevel gear 707 to rotate, thereby driving the first bevel gear 705 and the lead screw 704 to rotate, since the threaded block 702 is in threaded connection with the lead screw 704, the rotation of the lead screw 704 is converted into linear motion of the threaded block 702, so as to drive the mounting plate 701 and the clamping component 6 to lift, thereby driving the clamped feeding hopper 2 to lift. Through the threaded connection between the lead screw 704 and the threaded block 702, stable lifting of the lifting component 7 is realized, and the structure has self-locking property, that is, even if power is cut off or external force acts, the current position can be maintained, and accidental lowering is prevented; by controlling the rotation direction and speed of the first motor 706, the lifting direction and speed of the lifting component 7 can be accurately controlled, and the control mode is simple, reliable and easy to realize automatic control.
[0033] The rotating assembly 4 comprises a first spur gear 401 and a second spur gear 402, the first spur gear 401 and the second spur gear 402 are both rotatably installed at the top of the feeding hopper 2, the first spur gear 401 is in meshing connection with the second spur gear 402, the third mounting piece 703 and the first motor 706 are fixedly installed at the top of the first spur gear 401, the top of the feeding hopper 2 is fixedly installed with a second motor 403, and an output end of the second motor 403 is fixedly connected with the second spur gear 402. When the second motor 403 is started, it directly drives the second spur gear 402 to rotate, since the first spur gear 401 is in meshing connection with the second spur gear 402, the rotation of the second spur gear 402 drives the first spur gear 401 to rotate in the opposite direction, the third mounting piece 703 and the first motor 706 are fixedly installed at the top of the first spur gear 401, therefore, when the first spur gear 401 rotates, the third mounting piece 703 and the first motor 706 rotate, the lifting component 7 is connected with the rotating assembly 4 through the third mounting piece 703, therefore, when the rotating assembly 4 rotates, the clamping component 6 and the lifting component 7 also rotate, so that the rotating function of the feeding hopper 2 in the lifting process is realized.
[0034] Working principle: when the feeding hopper 2 is blocked, the extension and retraction of the air cylinder 606 is controlled, the second mounting piece 604 and the mounting shaft 605 thereon are pushed to move, and then the two clamping arms 601 are driven to open and close through the cooperation of the chute 603 and the mounting shaft 605, so as to clamp the blocked feeding hopper 2, then the first motor 706 drives the second bevel gear 707 to rotate, and then drives the first bevel gear 705 and the lead screw 704 to rotate, since the threaded block 702 is in threaded connection with the lead screw 704, the rotation of the lead screw 704 will be converted into the linear motion of the threaded block 702, so as to drive the mounting plate 701 and the clamping component 6 to ascend and descend, so as to drive the clamped feeding hopper 2 to ascend and descend, and the blocked feeding hopper 2 is disassembled from the main body 1 of the internal mixer, finally the second motor 403 drives the second spur gear 402 to rotate, so as to drive the first spur gear 401 and the adjusting assembly 3 above the first spur gear 401 to rotate with the feeding hopper 2, and the blocked feeding hopper 2 is rotated to the empty storage groove 5 for cooling, and then the adjusting assembly 3 and the rotating assembly 4 are used to rotate the feeding hopper 2 in another storage groove 5 to the main body 1 of the internal mixer.
[0035] It should be understood by those of ordinary skill in the art that the above discussion of any embodiment is merely exemplary and is not intended to suggest the scope (including claims) of the present application is limited to these examples; under the idea of the present application, the above embodiments or technical features in different embodiments can also be combined, the steps can be implemented in any order, and there are many other changes of different aspects of the present application as described above, which are not provided in details for the sake of brevity.
[0036] The present application is intended to cover all such alternatives, modifications, and variations as fall within the broad scope of the appended claims. Accordingly, any and all such alternatives, modifications, equivalents, improvements and the like are intended to be encompassed by the present application.
Claims
1. An internal mixer device for processing of a ternary ethylene-propylene rubber gasket, characterized by Including the mixer main body (1), the top of the mixer main body (1) is detachably installed with a feeding hopper (2), one end of the feeding hopper (2) extends into the mixer main body (1); An adjusting assembly (3) is connected with the feeding hopper (2) and used for adjusting the height of the feeding hopper (2); A rotating assembly (4) is connected with the adjusting assembly (3) and used for controlling the rotation of the feeding hopper (2) and the adjusting assembly (3); Two storage grooves (5) are fixedly installed on the top of the mixer main body (1) and used for placing the feeding hopper (2).
2. An EPDM gasket processing internal mixer device according to claim 1, characterized by The adjusting assembly (3) comprises a clamping part (6) and a lifting part (7), one end of the clamping part (6) is connected with the lifting part (7), the other end of the clamping part (6) is used for clamping the feeding hopper (2), and the lifting part (7) is installed on the rotating assembly (4).
3. An EPDM gasket processing internal mixer device according to claim 2, characterized by The clamping part (6) comprises two clamping arms (601), both of which are rotatably installed on a first mounting piece (602), one end of each of the two clamping arms (601) is used for clamping the feeding hopper (2), the other end of each of the two clamping arms (601) is provided with a sliding groove (603), a second mounting piece (604) is slidably installed on the first mounting piece (602), an installation shaft (605) is fixedly installed on the second mounting piece (604), and the other end of each of the two clamping arms (601) is slidably installed at the installation shaft (605) through the sliding groove (603), and the second mounting piece (604) is installed on a gas cylinder (606).
4. An EPDM gasket processing internal mixer device according to claim 3, characterized by Two limiting rings (8) are installed on the feeding hopper (2), and the clamping positions of the two clamping arms (601) on the feeding hopper (2) are located between the two limiting rings (8).
5. An EPDM gasket processing internal mixer device according to claim 4, characterized by The lifting part (7) comprises a mounting plate (701), the gas cylinder (606) is fixedly installed on the mounting plate (701), a threaded block (702) is fixedly installed on the mounting plate (701), a third mounting piece (703) and a first motor (706) are fixedly installed on the rotating assembly (4), a lead screw (704) is rotatably installed on the third mounting piece (703), the threaded block (702) is threadedly installed on the lead screw (704), a first bevel gear (705) is fixedly installed on the lower end of the lead screw (704), a second bevel gear (707) is fixedly installed on the output end of the first motor (706), and the first bevel gear (705) is in meshing connection with the second bevel gear (707).
6. An EPDM gasket processing internal mixer device according to claim 5, characterized by The rotating assembly (4) comprises a first spur gear (401) and a second spur gear (402), both of which are rotatably installed on the top of the feeding hopper (2), the first spur gear (401) is in meshing connection with the second spur gear (402), the third mounting member (703) and the first motor (706) are fixedly installed on the top of the first spur gear (401), and the top of the feeding hopper (2) is fixedly installed with a second motor (403), and the output end of the second motor (403) is fixedly connected with the second spur gear (402).
Citation Information
Patent Citations
Internal mixer device for processing ethylene propylene diene monomer sealing gasket
CN217531447U