Insulated wear-resistant weather-resistant cable plug
By introducing a cavity and an insulated finned tube structure into the cable plug, combined with the arched section of the insulating filler and conductive core, the problem of poor heat dissipation during energized operation of the cable plug is solved, achieving efficient heat dissipation, wear resistance, and weather resistance, thus extending its service life.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2026-01-14
- Publication Date
- 2026-04-14
AI Technical Summary
Existing cable plugs have poor heat dissipation during power-on operation, which causes the plastic to soften, reducing service life and increasing costs.
An insulated, wear-resistant, and weather-resistant cable plug was designed. It adopts a cavity section and an insulated finned tube structure, combined with an arched section of insulating filler and conductive core. The insulating filler in the cavity is used for cooling, and a threaded interface and a short plastic cylinder are used for sealing. EPDM rubber is used as the plastic insulation component to improve wear resistance.
It effectively reduces the amount of plastic used, improves heat dissipation efficiency, enhances wear resistance and weather resistance, extends service life, and prevents leakage of insulating fillers.
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Figure CN121863102A_ABST
Abstract
Description
Technical Field
[0001] This invention relates to the field of cable plug-in technology, specifically an insulating, wear-resistant, and weather-resistant cable plug-in. Background Technology
[0002] Cable plugs are key components used to connect or disconnect cables from electrical equipment in high-voltage power systems. They are characterized by full insulation, full sealing, and live operation capabilities, and are widely used in equipment such as distribution transformers, ring main units, and cable branch boxes.
[0003] However, the existing cable plug-in structure, which is integrally bonded to plastic, while improving its wear and weather resistance, makes it difficult to dissipate heat generated during operation. This can easily soften the integrally bonded solid plastic, reducing its service life. Furthermore, the large area of solid plastic not only fails to meet practical requirements but also increases the cost of plastic usage. Therefore, to address these issues, an insulated, wear-resistant, and weather-resistant cable plug-in is proposed. Summary of the Invention
[0004] The purpose of this invention is to provide an insulated, wear-resistant, and weather-resistant cable plug to solve the above-mentioned problems.
[0005] The present invention achieves the above-mentioned objective through the following technical solution: an insulating, wear-resistant, and weather-resistant cable plug, comprising a cavity portion located inside a plastic insulating component and an insulating finned tube, wherein the cavity portion is provided with an insulating filler, and the insulating finned tube is partially distributed in the insulating filler, and one side of the conductive core portion located in the cavity portion is configured as an arched section, and both ends of the insulating finned tube are located in the space outside the plastic insulating component.
[0006] In a further technical solution, the cavity is connected to the surface of the plastic insulating component through a threaded interface, and a short plastic cylinder is integrally provided on the inner port edge of the threaded interface.
[0007] A further technical solution is that the surface of the plastic short cylinder is provided with arc-shaped holes, and the bottom of the plastic short cylinder is provided with an internally threaded protrusion tube, wherein the height dimension between the upper and lower inner walls of the arc-shaped hole is smaller than the wall thickness dimension of the plastic short cylinder.
[0008] In a further technical solution, the internally threaded protruding tube is connected to one end of the screw, and the other end of the screw passes through the threaded interface and is fixedly connected to the middle position inside the threaded cover.
[0009] In a further technical solution, the surfaces of other parts of the conductive core are integrally connected with parts of the plastic insulating component.
[0010] In a further technical solution, the two ends of the plastic insulating component are respectively configured as a first plug-in end and a second plug-in end.
[0011] A further technical solution is that a retractable part is provided on one side of the plastic insulating component.
[0012] In a further technical solution, the insulating filler is not limited to mineral insulating oil. The beneficial effects of this invention are: Hollow section: It can reduce the amount of plastic used, and can be filled with insulating filler for insulation and cooling; Insulated finned tubes: Insulated finned tubes are placed in insulating filler, with both ends of the insulated finned tubes placed in the external space, so that the external air flows into the interior of the insulated finned tubes and then flows out, dissipating heat. The heat absorption and dissipation are fast. The arched section located on the conductive core has the structural function of elastic deformation, which can elastically adjust the orientation of the first plug-in end and the second plug-in end, and better cope with the complex plug-in connection space structure. Plastic insulation components: Made of EPDM rubber, which has good adhesion to the conductive core, ensuring the integration of cable accessories, and has excellent wear resistance and weather resistance. By tightly closing the arc-shaped hole and combining it with a threaded cap, a double seal is achieved, preventing leakage of the insulating filler inside the cavity after injection. Attached Figure Description
[0013] To more clearly illustrate the technical solutions in the embodiments of the invention or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the invention. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.
[0014] The present invention will be further described below with reference to the accompanying drawings and embodiments.
[0015] Figure 1 This is a cross-sectional view of the overall structure of the present invention; Figure 2 This is a schematic diagram of the connection structure between the threaded cap and the plastic short cylinder of the present invention; Figure 3 This is a front view of the overall structure of the present invention.
[0016] In the diagram: 1. Plastic insulating component; 110. Cavity; 120. Threaded interface; 130. First insertion / removal end; 140. Second insertion / removal end; 150. Telescopic part; 2. Conductive core; 210. Arched section; 3. Plastic short cylinder; 310. Arc-shaped hole; 320. Internally threaded protruding tube; 4. Threaded cap; 410. Screw; 5. Insulating finned tube; 6. Insulating filler. Detailed Implementation
[0017] To make the objectives, features, and advantages of this invention more apparent and understandable, the technical solutions of the embodiments of this invention will be clearly and completely described below with reference to the accompanying drawings. Obviously, the embodiments described below are only some embodiments of this invention, and not all embodiments. Based on the embodiments of this invention, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of this invention.
[0018] The technical solution of the present invention will be further described below with reference to the accompanying drawings and specific embodiments.
[0019] In the description of this invention, it should be understood that the terms "upper", "lower", "top", "bottom", "inner", "outer", etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are only for the convenience of describing this invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this invention.
[0020] Please see Figure 1-3 As shown, an insulating, wear-resistant, and weather-resistant cable plug includes a cavity 110 located inside a plastic insulating component 1 and an insulating finned tube 5. The cavity 110 is provided with an insulating filler 6, and the insulating finned tube 5 is partially distributed in the insulating filler 6. One side of the conductive core 2 located in the cavity 110 is provided with an arched section 210. Both ends of the insulating finned tube 5 are located in the space outside the plastic insulating component 1. Cavity 110: It can reduce the amount of plastic used and can be filled with insulating filler 6 for insulation and cooling. Insulating finned tube 5: The insulating finned tube 5 is placed in the insulating filler 6, and the two ends of the insulating finned tube 5 are placed in the external space so that the external air flows into the interior of the insulating finned tube 5 and then flows out, dissipating the heat. The heat absorption and heat dissipation are fast. The arched segment 210 located on the conductive core 2 has an elastic deformation structure, which can elastically adjust the orientation of the first plug-in end 130 and the second plug-in end 140 to better cope with the complex plug-in connection space structure. Plastic insulation component 1: Made of EPDM rubber, it has good adhesion to the conductive core 2, ensuring the integration of cable accessories and possessing excellent wear resistance and weather resistance.
[0021] The cavity 110 is connected to the surface of the plastic insulating component 1 through the threaded interface 120, and a plastic short tube 3 is integrally provided on the inner port edge of the threaded interface 120.
[0022] like Figure 2 As shown, the surface of the plastic short tube 3 is provided with arc-shaped holes 310, and the bottom of the plastic short tube 3 is provided with an internally threaded protruding tube 320, wherein the height dimension between the upper and lower inner walls of the arc-shaped hole 310 is smaller than the wall thickness dimension of the plastic short tube 3. The internally threaded protruding tube 320 is connected to one end of the screw 410, and the other end of the screw 410 passes through the threaded interface 120 and is fixedly connected to the middle position inside the threaded cover 4. The specific implementation steps for the plastic short tube 3 are as follows: The threaded cap 4 is first gradually screwed onto the threaded interface 120, and one end of the screw 410 gradually approaches the inside of the contact hole of the internal threaded protrusion tube 320. The threaded cap 4 is always rotating in the original position, so that the driven screw 410 is threadedly connected to the inside of the internal threaded protrusion tube 320. At the same time, it achieves the effect of shrinking and squeezing the plastic short tube 3 connected to the internal threaded protrusion tube 320. By tightly closing the arc-shaped hole 310, it plays a double sealing role inside and outside, preventing the leakage of the insulating filler 6 inside the cavity 110 after it is injected.
[0023] The other parts of the conductive core 2 are integrally connected to a portion of the plastic insulating component 1.
[0024] The two ends of the plastic insulating component 1 are respectively configured as a first plug-in end 130 and a second plug-in end 140.
[0025] like Figure 3 As shown, a telescopic part 150 is provided on one side of the plastic insulating part 1. The telescopic part 150 is used to increase the displacement of the second plug-in end 140 and reduce the degree of pulling and tearing.
[0026] The insulating filler 6 is not limited to mineral insulating oil.
[0027] It will be apparent to those skilled in the art that the present invention is not limited to the details of the exemplary embodiments described above, and that the invention can be implemented in other specific forms without departing from its spirit or essential characteristics. Therefore, the embodiments should be considered in all respects as exemplary and non-limiting, and the scope of the invention is defined by the appended claims rather than the foregoing description. Thus, all variations falling within the meaning and scope of the equivalent elements of the claims are intended to be included within the present invention. No reference numerals in the claims should be construed as limiting the scope of the claims.
[0028] The above-described embodiments are only used to illustrate the technical solutions of the present invention, and are not intended to limit it. Although the present invention has been described in detail with reference to the foregoing embodiments, those skilled in the art should understand that modifications can still be made to the technical solutions described in the foregoing embodiments, or equivalent substitutions can be made to some of the technical features. Such modifications or substitutions do not cause the essence of the corresponding technical solutions to deviate from the spirit and scope of the technical solutions of the embodiments of the present invention.
Claims
1. An insulated, wear-resistant, and weather-resistant cable plug, characterized in that: It includes a cavity (110) located inside the plastic insulating component (1) and an insulating finned tube (5). The cavity (110) is provided with an insulating filler (6), and the insulating finned tube (5) is partially distributed in the insulating filler (6). One side of the conductive core (2) located in the cavity (110) is set as an arched section (210). Both ends of the insulating finned tube (5) are located in the space outside the plastic insulating component (1).
2. The insulating, wear-resistant, and weather-resistant cable plug according to claim 1, characterized in that: The cavity (110) is connected to the surface of the plastic insulating part (1) through the threaded interface (120), and the inner port edge of the threaded interface (120) is integrally provided with a plastic short tube (3).
3. The insulating, wear-resistant, and weather-resistant cable plug according to claim 2, characterized in that: The surface of the plastic short tube (3) is provided with arc-shaped holes (310), and the bottom of the plastic short tube (3) is provided with an internally threaded protrusion tube (320). The height between the upper and lower inner walls of the arc-shaped hole (310) is smaller than the wall thickness of the plastic short tube (3).
4. The insulating, wear-resistant, and weather-resistant cable plug according to claim 3, characterized in that: The internally threaded protruding tube (320) is connected to one end of the screw (410), and the other end of the screw (410) passes through the threaded interface (120) and is fixedly connected to the middle position inside the threaded cover (4).
5. The insulating, wear-resistant, and weather-resistant cable plug according to claim 1, characterized in that: The other parts of the conductive core (2) are integrally connected to a portion of the plastic insulating component (1).
6. The insulating, wear-resistant, and weather-resistant cable plug according to claim 1, characterized in that: The plastic insulating component (1) has a first plug-in end (130) and a second plug-in end (140) at both ends.
7. The insulating, wear-resistant, and weather-resistant cable plug according to claim 1, characterized in that: The plastic insulating component (1) has a retractable part (150) on one side.
8. The insulating, wear-resistant, and weather-resistant cable plug according to claim 1, characterized in that: The insulating filler (6) is not limited to mineral insulating oil.