Efficient injection molding manipulator

Abstract

The utility model discloses an efficient injection molding manipulator which comprises a manipulator body, a moving assembly is arranged below the manipulator body, an adsorption assembly is installed on the manipulator body far away from the moving assembly, a monitoring assembly and a monitoring camera are arranged on one side of the adsorption assembly, and a cleaning assembly is arranged on an installation cylinder and the adsorption assembly in a contact mode. Through the monitoring assembly arranged on the adsorption assembly, auxiliary monitoring can be carried out when the injection molding manipulator grabs injection molding parts, defective products and injection molding parts without defective products can be grabbed separately, and the trouble of follow-up machining is reduced; impurities or dust attached to a grabbing part of the adsorption assembly can be regularly cleaned, the situation that the impurities or the dust is not fully dried or falls onto an injection molding machined part to affect the injection molding machined part is reduced, and auxiliary cleaning can be conducted on the monitoring assembly.

Description

TECHNICAL FIELD

[0001] The utility model relates to manipulator technical field, concretely related to a kind of high-efficiency injection molding manipulator. BACKGROUND

[0002] Injection molding manipulator is a kind of equipment for realizing automatic operation in plastic injection molding process, it can imitate part of function of human upper limb, conveying product or handling tool according to predetermined requirement to carry out production operation, can significantly improve production efficiency, reduce labor cost, and in some cases, product quality can also be improved.

[0003] But injection molding manipulator cannot monitor the injection molded part grasped in actual use, so that part of defective product increases subsequent processing trouble after grasping, and injection molding manipulator is easy to attach impurities or dust on grasping component for long time use, and the impurities attached dust is easy to stick to the injection molded part not fully dried or dropped on injection molding processing part, affect the processing effect of injection molded part.

[0004] For the problems in the related art, no effective solution has been proposed so far. CONTENT OF UTILITY MODEL

[0005] For the problems in the related art, the utility model provides a kind of high-efficiency injection molding manipulator to overcome the above-mentioned technical problems existing in prior art.

[0006] Therefore, the utility model adopts the specific technical scheme as follows:

[0007] A kind of high-efficiency injection molding manipulator, including manipulator main body, mobile assembly is arranged in the lower of manipulator main body, suction assembly is installed on the upper of manipulator main body away from mobile assembly, monitoring assembly is arranged in the side of suction assembly, monitoring assembly includes multiple fixed blocks fixed in the side of suction assembly, placement groove is opened in the lower of fixed block, installation cylinder is equipped in the inner wall of placement groove, multiple spring suit stretchable rods are fixedly arranged on installation cylinder, one end of spring suit stretchable rod is fixedly connected with fixed block, monitoring camera is equipped in the inner wall of installation cylinder;

[0008] Suction assembly is contacted with cleaning assembly, cleaning assembly includes multiple cleaning grooves opened in the lower of suction assembly, multiple electric stretchable rods are fixedly arranged in the inner wall of cleaning groove, one end of electric stretchable rod is connected with electric guide rail one, connecting plate is installed on electric guide rail one by moving block one, cleaning cover is fixed in the lower of connecting plate, cleaning brush is arranged in the inner wall of cleaning cover, and cleaning brush is contacted with suction assembly.

[0009] Further, in order to better assist the injection molding robot to move adjustment, the moving assembly comprises a moving seat arranged below the robot body, a plurality of fixed plates are arranged below the electric guide rail two connected by the moving block two, and a plurality of mounting screws are threadedly connected on the fixed plates.

[0010] Further, in order to better adsorb and grasp the processed injection molding parts, the adsorption assembly comprises a mounting plate arranged on the robot body, a plurality of installation grooves are formed in the mounting plate, a plurality of installation blocks are mounted on the inner walls of the installation grooves, vacuum suction cups are arranged on the installation blocks, the lower side of the vacuum suction cup is in contact with the cleaning brush, a plurality of fixed screws are threadedly connected with the installation blocks, the fixed screws are threadedly connected with the mounting plate, and the cleaning groove is arranged below the mounting plate.

[0011] Further, in order to better use the vacuum suction cup and the cleaning cover respectively, the one end of the vacuum suction cup and the one side of the cleaning cover are provided with an adsorption hose, and the one end of the adsorption hose is connected with a control valve.

[0012] Further, in order to better collect impurities in the gas adsorbed by the vacuum pump, the one end of the control valve is connected with a collection box, the lower side of the collection box is fixedly connected with the mounting plate, and the one side of the collection box penetrates the vacuum pump.

[0013] Further, in order to better protect the vacuum pump, the one end of the vacuum pump is provided with a filter screen cover, and the filter screen cover is located in the collection box.

[0014] Further, in order to better take out the collected impurities, the one side of the collection box is provided with a taking-out opening, and the inner wall of the taking-out opening is provided with a taking-out drawer.

[0015] The beneficial effects of the utility model are:

[0016] (1), through the monitoring assembly arranged in the adsorption assembly, the situation when the injection molding robot grasps the injection molding parts can be assisted to monitor, which is favorable for grasping the defective products and the injection molding parts without defects respectively, reduces the trouble of subsequent processing, improves the working efficiency, and the cleaning assembly arranged in the monitoring assembly and the adsorption assembly not only can regularly clean the impurities or dust attached to the grasping parts of the adsorption assembly, reduces the influence of the injection molding parts which are not fully dried or fall off the injection molding parts, but also can assist in cleaning the monitoring assembly, which is favorable for improving the clarity during monitoring.

[0017] (2), through the moving assembly arranged in the robot body, the flexibility of the injection molding robot is improved, so that the robot can adapt to different working positions, and the adsorption assembly arranged in the robot body not only can grasp the injection molding parts which need to be grasped, improves the working efficiency, but also can adjust the grasping parts according to the grasping condition. BRIEF DESCRIPTION OF DRAWINGS

[0018] In order to more clearly illustrate the technical solutions of the embodiments of the present application or the prior art, the drawings needed in the embodiments will be briefly introduced as follows. Obviously, the drawings in the following description only constitute some embodiments of the present application, and for those skilled in the art, other drawings can also be obtained without creative labor on the basis of these drawings.

[0019] Figure 1 is a structural schematic diagram of a high-efficiency injection molding manipulator according to an embodiment of the present application;

[0020] Figure 2 is a structural schematic diagram of a moving assembly of a high-efficiency injection molding manipulator according to an embodiment of the present application;

[0021] Figure 3 is a structural schematic diagram of an adsorption assembly of a high-efficiency injection molding manipulator according to an embodiment of the present application Figure 1 ;

[0022] Figure 4 is a structural schematic diagram of an adsorption assembly of a high-efficiency injection molding manipulator according to an embodiment of the present application Figure 2 ;

[0023] Figure 5 is a structural schematic diagram of a monitoring assembly of a high-efficiency injection molding manipulator according to an embodiment of the present application;

[0024] Figure 6 is a structural schematic diagram of a cleaning assembly of a high-efficiency injection molding manipulator according to an embodiment of the present application;

[0025] Figure 7 is a structural schematic diagram of a collecting box of a high-efficiency injection molding manipulator according to an embodiment of the present application.

[0026] In the drawings:

[0027] 1, manipulator main body; 2, moving assembly; 201, moving seat; 202, electric guide rail two; 203, fixed plate; 204, mounting screw; 3, adsorption assembly; 301, mounting plate; 302, mounting block; 303, vacuum chuck; 304, fixing screw; 4, monitoring assembly; 401, fixed block; 402, mounting cylinder; 403, spring sleeve telescopic rod; 404, monitoring camera; 5, cleaning assembly; 501, electric guide rail one; 502, connecting plate; 503, cleaning cover; 504, cleaning brush; 505, electric telescopic rod; 6, adsorption hose; 7, control valve; 8, collecting box; 9, vacuum pump; 10, filter screen cover; 11, take-out drawer. DETAILED DESCRIPTION

[0028] With reference to the drawings of the embodiments of the present application, the technical solutions in the embodiments of the present application will be clearly and completely described, obviously, the described embodiments are only part of the embodiments of the present application, rather than all the embodiments. Based on the embodiments of the present application, all other embodiments obtained by those skilled in the art without creative labor are within the scope of protection of the present application.

[0029] Embodiment one;

[0030] As Figures 1-4 shown, according to the high-efficiency injection molding mechanical hand of the embodiment of the present application, including mechanical hand main body 1, the mechanical hand main body 1 is prior art, so no detailed description, for imitating the function of upper limb of human body and grabbing injection molding parts, the lower part of mechanical hand main body 1 is provided with moving assembly 2, moving assembly 2 includes the moving seat 201 below the mechanical hand main body 1, the lower part of moving seat 201 is connected with electric guide rail two 202 through moving block two, the lower part of electric guide rail two 202 is provided with a plurality of fixed plates 203, the number of fixed plates 203 is three, the number of fixed plates 203 can be adjusted according to actual conditions, a plurality of mounting screws 204 are screw connected on fixed plate 203, the number of fixed screw 304 provided on each fixed plate 203 is two;

[0031] The mechanical hand main body 1 is provided with suction assembly 3 away from moving assembly 2, suction assembly 3 includes the mounting plate 301 provided on the mechanical hand main body 1, a plurality of mounting grooves are formed on the mounting plate 301, the number of mounting grooves is six, the inner wall of mounting groove is provided with mounting block 302, the number of mounting block 302 can be adjusted according to actual conditions, vacuum chuck 303 is provided on mounting block 302, vacuum chuck 303 is prior art, so no detailed description, for adsorbing the injection molding parts needed to be grabbed, a plurality of fixed screws 304 are screw connected on mounting block 302, the number of fixed screw 304 provided on each mounting block 302 is two, fixed screw 304 is screw connected with mounting plate 301.

[0032] In actual application, by setting moving assembly 2 on the mechanical hand main body 1, the flexibility of injection molding mechanical hand work is improved, so that the mechanical hand can adapt to different working positions, at the same time, suction assembly 3 is set on the mechanical hand main body 1, not only can the injection molding parts needed to be grabbed, but also can adjust the grabbing parts according to the grabbing condition.

[0033] Embodiment two;

[0034] As Figures 1-7As shown, according to the utility model discloses a kind of high-efficiency injection molding mechanical hand, one side of adsorption component 3 is provided with monitoring component 4, monitoring component 4 includes multiple fixed blocks 401 fixedly arranged on one side of adsorption component 3, the number of fixed block 401 can be adjusted according to actual situation, placing groove is arranged below fixed block 401, mounting cylinder 402 is arranged on the inner wall of placing groove, multiple spring sleeve telescopic rods 403 are fixedly arranged on mounting cylinder 402, the number of spring sleeve telescopic rod 403 is four, one end of spring sleeve telescopic rod 403 is fixedly connected with fixed block 401, monitoring camera 404 is arranged on the inner wall of mounting cylinder 402, monitoring camera 404 is prior art, so no detailed description, for monitoring the condition when injection molding part is grabbed and whether injection molding part has defective product or not;

[0035] Adsorption component 3 is contacted with cleaning component 5, cleaning component 5 includes multiple cleaning grooves arranged below adsorption component 3, the number of cleaning groove is two, cleaning groove is arranged below mounting plate 301, multiple electric telescopic rods 505 are fixedly arranged on the inner wall of cleaning groove, the number of electric telescopic rod 505 is two, one end of electric telescopic rod 505 is connected with electric guide rail one 501, electric guide rail one 501 and electric guide rail two 202 are prior art, so no detailed description, connecting plate 502 is installed on electric guide rail one 501 through moving block one, cleaning cover 503 is fixed below connecting plate 502, cleaning brush 504 is arranged on the inner wall of cleaning cover 503, for cleaning impurities or dust attached on vacuum chuck 303 and monitoring camera 404, vacuum chuck 303 is contacted with cleaning brush 504 below, cleaning brush 504 is contacted with adsorption component 3;

[0036] One end of vacuum chuck 303 and one side of cleaning cover 503 are provided with adsorption hose 6, one end of adsorption hose 6 is connected with control valve 7 provided with control valve 7, one end of control valve 7 is connected with collection box 8, collection box 8 is fixedly connected with mounting plate 301 below, vacuum pump 9 penetrates through one side of collection box 8, filter screen cover 10 is installed at one end of vacuum pump 9, filter screen cover 10 is located inside collection box 8, taking-out port is arranged on one side of collection box 8, taking-out drawer 11 is installed on the inner wall of taking-out port;

[0037] Vacuum pump 9, electric guide rail one 501, electric telescopic rod 505, monitoring camera 404, electric guide rail two 202, mechanical hand main body 1 are electrically connected with controller in actual use, controller, vacuum pump 9, electric guide rail one 501, electric telescopic rod 505, monitoring camera 404, electric guide rail two 202, mechanical hand main body 1 are electrically connected with external power supply.

[0038] In actual application, through the monitoring assembly 4 arranged in the adsorption assembly 3, the situation when the injection molding manipulator is used to grab the injection molding part can be monitored, the defective product and the injection molding part without defects can be grabbed respectively, and the cleaning assembly 5 arranged in the monitoring assembly 4 and the adsorption assembly 3 can not only clean the impurities or dust attached to the grabbing part of the adsorption assembly 3 regularly, reduce the influence of the injection molding part caused by insufficient drying or falling of the injection molding part, but also clean the monitoring assembly 4, so that the clarity during monitoring is improved, and the adsorption hose 6 arranged between the vacuum chuck 303 and the cleaning cover 503 and the control valve 7 and the vacuum pump 9 are matched with each other, so that the adsorbed gas can be transported to the collection box 8 and the removal drawer 11.

[0039] In order to facilitate the understanding of the above technical scheme of the utility model, the working principle or operation mode of the utility model in the actual process will be described in detail.

[0040] In summary, according to the above technical scheme of the utility model, the electric guide rail two 202 below the manipulator main body 1 can drive the manipulator main body 1 to move accurately in the horizontal direction, so that the whole manipulator main body 1 can adapt to different working positions, then the installation plate 301, the installation block 302 and the vacuum chuck 303 arranged in the manipulator main body 1 are used in cooperation, the vacuum principle can be used to adsorb the injection molding part to be grabbed, the installation block 302 and the fixed screw 304 arranged in the installation plate 301 are matched with each other, the vacuum chuck 303 and the installation block 302 can be adjusted according to the grabbing condition, which is beneficial to the better use of the injection molding manipulator, the installation cylinder 402 in the fixed block 401 is provided with the monitoring camera 404, which is used to monitor the quality state of the injection molding part, and the defective product and the qualified product are identified and distinguished in the grabbing process, so that the production efficiency and quality control are improved, the spring sleeve telescopic rod 403 arranged in the installation cylinder 402 is connected with the fixed block 401, which can assist in protecting the monitoring camera 404, the vacuum chuck 303 and the control valve 7 and the vacuum pump 9 are used in cooperation after monitoring, so that the injection molding part can be adsorbed and grabbed, the electric telescopic rod 505 arranged in the installation plate 301 pushes the electric guide rail one 501 and the cleaning cover 503 and the cleaning brush 504 inside the cleaning cover 503 to move after adsorption and grabbing, so that the impurities or dust on the surface of the vacuum chuck 303 or the monitoring camera 404 can be removed, the impurities generated in the cleaning process can be sent into the collection box 8 through the control valve 7 by the adsorption hose 6, and finally the vacuum pump 9 is used to remove and filter through the filter screen cover 10 and then discharge.

[0041] The above only describes the preferred embodiment of the utility model, and does not limit the utility model, and any modification, equivalent replacement, improvement, etc. within the spirit and principle of the utility model should be included in the protection scope of the utility model.

Claims

1. A high-efficiency injection molding robot, characterized by, Including the mechanical arm main body (1), the lower part of the mechanical arm main body (1) is provided with a moving assembly (2), the mechanical arm main body (1) is installed with the adsorption assembly (3) away from the moving assembly (2), the adsorption assembly (3) is provided with monitoring assembly (4) on one side, the monitoring assembly (4) includes a plurality of fixed blocks (401) fixed on the side of the adsorption assembly (3), the lower part of the fixed block (401) is provided with a placing groove, the inner wall of the placing groove is provided with an installation cylinder (402), a plurality of spring sleeve telescopic rods (403) are fixedly arranged on the installation cylinder (402), one end of the spring sleeve telescopic rod (403) is fixedly connected with the fixed block (401), and the inner wall of the installation cylinder (402) is provided with a monitoring camera (404). The adsorption assembly (3) is contacted with a cleaning assembly (5), the cleaning assembly (5) includes a plurality of cleaning grooves formed below the adsorption assembly (3), a plurality of electric telescopic rods (505) are fixedly arranged on the inner wall of the cleaning groove, one end of the electric telescopic rod (505) is connected with an electric guide rail (501), the electric guide rail (501) is installed with a connecting plate (502) through a moving block (501), the lower part of the connecting plate (502) is fixed with a cleaning cover (503), the inner wall of the cleaning cover (503) is provided with a cleaning brush (504), and the cleaning brush (504) is in contact with the adsorption assembly (3).

2. The high efficiency injection molding robot of claim 1, wherein, The moving assembly (2) includes a moving seat (201) arranged below the mechanical arm main body (1), the moving seat (201) is connected with an electric guide rail (202) through a moving block (202) below, and a plurality of fixed plates (203) are arranged below the electric guide rail (202).

3. The high efficiency injection molding robot of claim 1 wherein, The adsorption assembly (3) includes an installation plate (301) arranged on the mechanical arm main body (1), a plurality of installation grooves are formed in the installation plate (301), the inner wall of the installation groove is provided with an installation block (302), the installation block (302) is provided with a vacuum chuck (303), the lower part of the vacuum chuck (303) is in contact with the cleaning brush (504), a plurality of fixed screws (304) are threadedly connected with the installation block (302), the fixed screw (304) is threadedly connected with the installation plate (301), and the cleaning groove is formed below the installation plate (301).

4. The high efficiency injection molding robot of claim 3, wherein, One end of the vacuum chuck (303) and one side of the cleaning cover (503) are provided with an adsorption hose (6), one end of the adsorption hose (6) is connected with a control valve (7).

5. The high efficiency injection molding robot of claim 4, wherein, One end of the control valve (7) is connected with a collecting box (8), the lower part of the collecting box (8) is fixedly connected with the installation plate (301), and a vacuum pump (9) penetrates through one side of the collecting box (8).

6. The high efficiency injection molding robot of claim 5, wherein, One end of the vacuum pump (9) is provided with a filter screen cover (10), and the filter screen cover (10) is located inside the collecting box (8).

7. The high efficiency injection molding robot of claim 5 wherein, One side of the collecting box (8) is provided with a taking-out port, and the inner wall of the taking-out port is provided with a taking-out drawer (11).

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