Filter element forming device

Abstract

The utility model discloses a filter element forming device which comprises a bottom plate and a supporting plate arranged on the bottom plate, an electric cylinder is arranged at the bottom of a top plate, a fixing piece is arranged below the electric cylinder, a rotating piece is arranged below the fixing piece, an upper pressing plate is arranged at the bottom of the rotating piece, and a lower pressing plate is arranged at the bottom of the upper pressing plate. Sleeve rods are arranged on the side face of the fixing piece and the bottom of the containing table, fixing rotary knobs are arranged on the outer sides of the sleeve rods, inner rods are arranged in the sleeve rods, mounting frames are arranged at one ends of the inner rods, a cross-shaped rotating frame is arranged between the mounting frames, a plurality of cleaning blocks are arranged on the rotating frame, and a lower pressing plate is arranged on the containing table. A driving motor is arranged below the placing table, the driving motor is externally connected with a power supply to supply power, a plurality of mounting feet are arranged at the bottom of the driving motor, and the cleaning block of the device can effectively remove redundant glue on the surface of the filter element in the rotating process of the filter element and prevent the glue from being accumulated on the filter element, so that the filtering effect of the filter element is prevented from being influenced.

Description

TECHNICAL FIELD

[0001] The utility model belongs to filter production equipment related technical field, specifically related to a filter filter core forming device. BACKGROUND

[0002] The air filter cartridge is a key component in the air filter, which is used to remove pollutants, dust, pollen, bacteria and other tiny particles in the air to ensure that the filtered air is clean and safe. The last step of the air filter cartridge is to use liquid glue to bond the upper and lower ends of the paper filter core with the plastic disc, then use the equipment to press and hold the paper filter core and the plastic disc, and keep one end for a period of time, so that the paper filter core and the plastic disc are finally formed.

[0003] However, in the prior art, when the paper filter plate and the plastic disc are pressed and held, glue may leak from the bonding site of the paper filter plate and the plastic disc. If the leaked glue is not treated, it will flow onto the paper filter plate and set, affecting the permeability of the paper filter plate and the overall filtering performance of the filter core. INVENTION CONTENTS

[0004] The utility model discloses a filter filter core forming device, to solve the problem that the paper filter plate and the plastic disc are pressed and held in the prior art, and glue may leak from the bonding site of the paper filter plate and the plastic disc. If the leaked glue is not treated, it will flow onto the paper filter plate and set, affecting the permeability of the paper filter plate and the overall filtering performance of the filter core.

[0005] To achieve the above-mentioned purpose, the utility model provides the following technical scheme: a filter filter core forming device, comprising a bottom plate and a support plate arranged on the bottom plate;

[0006] The top of the support plate is provided with a top plate, and the support plate is provided with a placing table;

[0007] The bottom of the top plate is provided with an electric cylinder, which is powered by an external power supply. The electric cylinder is provided below the fixing piece, and the fixing piece is provided below the rotating piece. The bottom of the rotating piece is provided with an upper pressing plate. The side surface of the fixing piece and the bottom of the placing table are both provided with a sleeve rod. The outer side of the sleeve rod is provided with a fixed knob. The inner side of the sleeve rod is provided with an inner rod. One end of the inner rod is provided with a mounting bracket. The mounting bracket is provided with a cross rotating bracket. The cross rotating bracket is provided with a plurality of cleaning blocks. The placing table is provided with a lower pressing plate. The bottom of the placing table is provided with a driving motor, which is powered by an external power supply. The bottom of the driving motor is provided with a plurality of mounting feet.

[0008] Preferably, the electric cylinder is fixedly installed with the top plate, the fixing member is fixedly connected with the electric cylinder, the rotating member is rotatably connected with the fixing member, and the rotating member is welded with the upper pressing plate.

[0009] Preferably, the placing table is welded with the supporting plate, the mounting foot is welded with the driving motor, the driving motor is fixedly installed with the bottom plate through the mounting foot, the output shaft on the driving motor penetrates the placing table, and the lower pressing plate is fixedly connected with the output shaft on the driving motor.

[0010] Preferably, the sleeve rod is welded with the fixing member and the placing table respectively, the fixed knob is threadedly connected with the sleeve rod through the screw rod, the sleeve rod is sleeved with the inner rod, and the inner rod is fixedly installed with the mounting frame.

[0011] Preferably, the cross rotating frame is rotatably connected with the mounting frame, a plurality of insertion grooves are arranged on the cross rotating frame, an insertion block is arranged on the cleaning block, the cleaning block can be inserted with the insertion grooves through the insertion block, and the cleaning block is made of cotton cloth material.

[0012] Preferably, one side of the cross rotating frame is provided with a rotating column, the rotating column is fixedly connected with the cross rotating frame, the rotating column is inserted with the mounting frame, and four insertion holes are arranged on the rotating column.

[0013] Preferably, a welding plate is arranged outside the mounting frame, an insertion rod is arranged on the welding plate, the insertion rod is inserted with the welding plate, a top block is arranged on the top of the insertion rod, the top block is fixedly connected with the insertion rod, and the insertion rod can be inserted with the insertion hole.

[0014] Preferably, a baffle is arranged below the top block, a spring is arranged on the insertion rod, the spring is sleeved with the insertion rod, the spring is arranged below the welding plate, a baffle is also arranged at the bottom of the spring, and the baffle is welded with the insertion rod.

[0015] Preferably, three clamping blocks are arranged inside the lower pressing plate, three air cylinders are arranged outside the lower pressing plate, the air cylinders are connected with an external air source, the air cylinders are fixedly installed with the lower pressing plate, the clamping blocks are fixedly connected with the air cylinders, and the air cylinders can drive the clamping blocks to move.

[0016] Compared with the prior art, the filter filter core forming device has the following beneficial effects:

[0017] Through the configuration of the drive motor, lower pressure plate, upper pressure plate, rotating parts, cleaning block, cross rotating frame, mounting bracket, and fixing parts, the cleaning block effectively removes excess glue from the filter element surface during filter element rotation, preventing glue accumulation and thus avoiding affecting the filtration effect. The cross rotating frame makes cleaning block replacement very convenient; operators can quickly remove cleaning blocks covered in glue and replace them with new or cleaned ones. The ingenious replacement design allows the entire machine to replace cleaning blocks without stopping operation, greatly improving production efficiency. The sleeve and inner rod design allows users to adjust the distance between the upper pressure plate and the mounting bracket according to actual conditions, ensuring optimal distance between the cleaning block and the filter element and further optimizing the cleaning effect. This adjustment mechanism allows the system to adapt to different filter element specifications, enhancing the equipment's flexibility and applicability. The cotton cloth material of the cleaning block not only helps remove glue but also has a certain absorption capacity, reducing glue residue on the cleaning block.

[0018] Pulling the top block to unlock the insert rod makes operation simple and intuitive. After the top block is released, the spring quickly reinserts the insert rod into the socket, achieving automatic locking. This design ensures that the cleaning block is fixed in position during the cleaning process, preventing the cleaning effect from being affected by accidental movement of the equipment and ensuring the safety of equipment operation. The rotating column can only be released when the insert rod is pulled, preventing accidental operation caused by accidental contact while the equipment is running, thereby improving the safety of the production process. The spring mechanism of this component makes the response time from unlocking to locking extremely short, allowing operators to quickly lock or unlock the rotating mechanism, reducing standby time and improving production efficiency.

[0019] With the setting of clamping blocks and cylinders, the light steel can be controlled by external equipment. The cylinder can push the internal clamping blocks to clamp and fix the filter element in the middle, ensuring the stability of the filter element when rotating. Attached Figure Description

[0020] Figure 1 This is a schematic diagram of the overall structure of this utility model.

[0021] Figure 2 For the present utility model Figure 1 Schematic diagram of a partial structure.

[0022] Figure 3 This is a schematic diagram of the mounting bracket structure of this utility model.

[0023] In the figure: 1, top plate; 2, support plate; 3, bottom plate; 4, electric cylinder; 5, fixing piece; 6, mounting frame; 7, driving motor; 8, mounting foot; 9, rotating piece; 10, upper pressing plate; 11, lower pressing plate; 12, placing table; 13, clamping block; 14, air cylinder; 15, sleeve rod; 16, fixed knob; 17, inner rod; 18, cross rotating frame; 19, insertion slot; 20, insertion block; 21, cleaning block; 22, insertion hole; 23, top block; 24, baffle; 25, welding plate; 26, spring; 27, insertion rod; 28, rotating column. DETAILED DESCRIPTION

[0024] The technical solutions in the embodiments of the utility model will be clearly and completely described below with reference to the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, rather than all the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by those skilled in the art without creative labor fall within the protection scope of the utility model.

[0025] The utility model provides a filter filter core forming device as Figures 1-3 It is shown in the figure, including bottom plate 3 and setting on bottom plate 3 support plate 2;

[0026] Support plate 2 top is provided with top plate 1, and support plate 2 is provided with placing table 12;

[0027] The bottom of the top plate 1 is provided with an electric cylinder 4, which is powered by an external power supply. The electric cylinder 4 is provided below the fixing piece 5, and the rotating piece 9 is provided below the fixing piece 5. The bottom of the rotating piece 9 is provided with an upper pressing plate 10. The sleeve rod 15 is provided on the side of the fixing piece 5 and the bottom of the placing table 12. The fixed knob 16 is provided on the outside of the sleeve rod 15. The inner rod 17 is provided inside the sleeve rod 15. One end of the inner rod 17 is provided with a mounting frame 6. The cross rotating frame 18 is provided between the mounting frames 6. A plurality of cleaning blocks 21 are provided on the cross rotating frame 18. The lower pressing plate 11 is provided on the placing table 12. The driving motor 7 is provided below the placing table 12. A plurality of mounting feet 8 are provided at the bottom of the driving motor 7.

[0028] In this embodiment, the main function of the air filter cartridge is to remove small particles, pollutants and harmful substances in the air, to ensure the output of clean air, the use of filter screen aperture structure to capture large particles in the air, such as dust, pollen, smoke, etc., or by the filter core has the characteristics of static electricity, can attract and capture small charged particles, the use method of the filter core forming device is as follows, first need to send the filter core composed of the paper filter plate coated with glue and the plastic disc to the lower pressing plate 11 by artificial or automatic equipment, then start the electric cylinder 4, push the upper pressing plate 10 below to move downward, make the upper pressing plate 10 and the lower pressing plate 11 respectively contact with the upper and lower plastic disc of the filter core, and fully bond and fix the paper filter plate, finally through the subsequent processing mechanism of excess glue, the forming of the filter core can be completed.

[0029] As shown in Figure 1 and Figure 3 The electric cylinder 4 is fixedly installed with the top plate 1, the fixing piece 5 is fixedly connected with the electric cylinder 4, the rotating piece 9 is rotatably connected with the fixing piece 5, the rotating piece 9 is welded with the upper pressing plate 10, the placing table 12 is welded with the supporting plate 2, the mounting foot 8 is welded with the driving motor 7, the driving motor 7 is fixedly installed with the bottom plate 3 through the mounting foot 8, the output shaft of the driving motor 7 penetrates through the placing table 12, the lower pressing plate 11 is fixedly connected with the output shaft of the driving motor 7, the sleeve rod 15 is welded with the fixing piece 5 and the placing table 12 respectively, the fixed knob 16 is screw-connected with the sleeve rod 15 through the lead screw, the sleeve rod 15 is sleeved with the inner rod 17, the inner rod 17 is fixedly installed with the mounting frame 6, the cross rotating frame 18 is rotatably connected with the mounting frame 6, a plurality of insertion slots 19 are arranged on the cross rotating frame 18, the cleaning block 21 is provided with the insertion block 20, the cleaning block 21 can be inserted with the insertion block 20 and the insertion slot 19, and the cleaning block 21 is made of cotton cloth material.

[0030] Preferably, through the arrangement of the driving motor 7, the lower pressing plate 11, the upper pressing plate 10, the rotating part 9, the cleaning block 21, the cross rotating frame 18, the mounting frame 6 and the fixing part 5, after the filter core is pressed by the upper pressing plate 10 and the lower pressing plate 11, the driving motor 7 is started, the driving motor 7 can drive the rotation of the lower pressing plate 11 above, the rotation of the lower pressing plate 11 can drive the rotation of the filter core, the upper pressing plate 10 is rotationally connected with the fixing part 5 through the rotating part 9, so the upper pressing plate 10 will rotate with the filter core, at this time, the cleaning block 21 arranged on one side of the filter core can wipe off the excess glue on the filter core when the filter core rotates, preventing the excess glue from flowing onto the filter paper board and affecting the filtering effect of the filter core, at the same time, since the cleaning block 21 is made of cotton cloth material, it can absorb the glue to some extent, preventing the glue on the cleaning block 21 from being applied to the next filter core, when the cleaning block 21 in use is full of glue, the cross rotating frame 18 can be rotated to replace the cleaning block 21, the cleaning block 21 full of glue can be removed from the cross rotating frame 18, and then the cleaned or new cleaning block 21 can be installed through the plug block 20 and the plug slot 19, this structure can ensure the smooth operation of the machine, without stopping the machine for replacing the cleaning block 21, through the arrangement of the sleeve rod 15, the inner rod 17, the fixing part 5 and the fixing knob 16, the distance between the mounting frame 6 and the upper pressing plate 10 can be adjusted, through the inner rod 17 inside the telescopic sleeve rod 15, and then through the lead screw on the fixing knob 16, the inner rod 17 and the sleeve rod 15 can be fixed, ensuring that the distance between the cleaning block 21 and the filter core is appropriate, and ensuring the cleaning effect of the filter core on the overflowing glue.

[0031] As shown in Figure 3 the side of the cross rotating frame 18 is provided with a rotating column 28, the rotating column 28 is fixedly connected with the cross rotating frame 18, the rotating column 28 is inserted with the mounting frame 6, the rotating column 28 is provided with four insertion holes 22, the outer side of the mounting frame 6 is provided with a welding plate 25, the welding plate 25 is provided with an insertion rod 27, the insertion rod 27 is inserted with the welding plate 25, the top of the insertion rod 27 is provided with a top block 23, the top block 23 is fixedly connected with the insertion rod 27, the insertion rod 27 can be inserted with the insertion hole 22, the lower side of the top block 23 is provided with a baffle 24, the insertion rod 27 is provided with a spring 26, the spring 26 is sleeved with the insertion rod 27, the spring 26 is arranged below the welding plate 25, the bottom of the spring 26 is also provided with a baffle 24, and the baffle 24 is welded with the insertion rod 27.

[0032] Preferably, by the arrangement of the top block 23, the baffle 24, the plug rod 27, the spring 26, the rotating column 28 and the insertion hole 22, pulling the top block 23 can pull the plug rod 27 out of the insertion hole 22 on the rotating column 28, and then make the plug rod 27 and the rotating column 28 unlock, at this time the cross rotating frame 18 can freely rotate on the mounting frame 6, in the process of pulling the plug rod 27 upward, the spring 26 will be compressed by the bottom baffle 24, after releasing the top block 23, the spring 26 rebounds downward, can drive the plug rod 27 to be inserted with the insertion hole 22 again, so that the rotating column 28 cannot rotate, ensure that the cleaning block 21 position is fixed.

[0033] As shown in Figure 2 The lower pressing plate 11 is provided with three clamping blocks 13 on the inner side, and three air cylinders 14 are arranged on the outer side of the lower pressing plate 11, the air cylinders 14 are connected with an external air source, the air cylinders 14 are fixedly installed with the lower pressing plate 11, the clamping blocks 13 are fixedly connected with the air cylinders 14, and the air cylinders 14 can drive the clamping blocks 13 to move.

[0034] Preferably, through the arrangement of the clamping block 13 and the air cylinder 14, the light steel 14 can be controlled by an external device, the air cylinder 14 can drive the internal clamping block 13 to clamp and fix the filter element in the middle, and the stability of the filter element during rotation is ensured.

[0035] Finally, it should be noted that: the above only for the preferred embodiments of the utility model, and does not limit the utility model, although the utility model has been described in detail with reference to the foregoing embodiments, for the person skilled in the art, it still can modify the technical scheme recorded in the foregoing each embodiment, or equivalent replacement to part of technical features, any modification, equivalent replacement, improvement etc. made within the spirit and principles of the utility model, should be contained in the protection scope of the utility model.

Claims

1. A filter cartridge forming device, comprising a base plate (3) and a support plate (2) arranged on the base plate (3); The top of the support plate (2) is provided with a top plate (1), and the support plate (2) is provided with a placing table (12); characterized in that The bottom of the top plate (1) is provided with an electric cylinder (4), the electric cylinder (4) is powered by an external power supply, the lower portion of the electric cylinder (4) is provided with a fixing member (5), the lower portion of the fixing member (5) is provided with a rotating member (9), the bottom of the rotating member (9) is provided with an upper pressing plate (10), the side of the fixing member (5) and the bottom of the placing table (12) are provided with sleeve rods (15), the outer side of the sleeve rod (15) is provided with a fixed knob (16), the inner portion of the sleeve rod (15) is provided with an inner rod (17), one end of the inner rod (17) is provided with a mounting bracket (6), the mounting bracket (6) is provided with a cross rotating frame (18), a plurality of cleaning blocks (21) are arranged on the cross rotating frame (18), the placing table (12) is provided with a lower pressing plate (11), the lower portion of the placing table (12) is provided with a driving motor (7), the driving motor (7) is powered by an external power supply, and the bottom of the driving motor (7) is provided with a plurality of mounting feet (8).

2. A filter cartridge forming apparatus as defined in claim 1, wherein: The electric cylinder (4) is fixedly installed on the top plate (1), the fixing member (5) is fixedly connected with the electric cylinder (4), the rotating member (9) is rotatably connected with the fixing member (5), and the rotating member (9) is welded with the upper pressing plate (10).

3. The filter cartridge forming apparatus of claim 1 wherein: The placing table (12) is welded with the support plate (2), the mounting feet (8) are welded with the driving motor (7), the driving motor (7) is fixedly installed on the base plate (3) through the mounting feet (8), an output shaft on the driving motor (7) penetrates the placing table (12), and the lower pressing plate (11) is fixedly connected with the output shaft on the driving motor (7).

4. A filter cartridge forming apparatus as claimed in claim 3, wherein: The sleeve rods (15) are welded with the fixing member (5) and the placing table (12) respectively, the fixed knob (16) is threadedly connected with the sleeve rod (15) through a lead screw, the sleeve rod (15) is sleeved with the inner rod (17), and the inner rod (17) is fixedly installed on the mounting bracket (6).

5. A filter cartridge forming apparatus as claimed in claim 4, wherein: The cross rotating frame (18) is rotatably connected with the mounting bracket (6), a plurality of insertion grooves (19) are arranged on the cross rotating frame (18), an insertion block (20) is arranged on the cleaning block (21), the cleaning block (21) can be inserted into the insertion groove (19) through the insertion block (20), and the cleaning block (21) is made of cotton cloth.

6. The filter cartridge forming apparatus of claim 1 wherein: One side of the cross rotating frame (18) is provided with a rotating column (28), the rotating column (28) is fixedly connected with the cross rotating frame (18), the rotating column (28) is inserted into the mounting bracket (6), and four insertion holes (22) are arranged on the rotating column (28).

7. A filter cartridge forming apparatus as claimed in claim 6, wherein: The mounting frame (6) is provided with a welding plate (25) outside, the welding plate (25) is provided with a plug rod (27), the plug rod (27) is inserted with the welding plate (25), the top of the plug rod (27) is provided with a top block (23), the top block (23) is fixedly connected with the plug rod (27), the plug rod (27) can be inserted with the insertion hole (22).

8. A filter cartridge forming apparatus as claimed in claim 7, wherein: The top block (23) is provided with a baffle (24) below, the plug rod (27) is provided with a spring (26), the spring (26) is sleeved with the plug rod (27), the spring (26) is arranged below the welding plate (25), the bottom of the spring (26) is also provided with a baffle (24), and the baffle (24) is welded with the plug rod (27).

9. The filter cartridge forming apparatus of claim 1 wherein: The inside of the lower pressing plate (11) is provided with three clamping blocks (13), the outside of the lower pressing plate (11) is provided with three air cylinders (14), the air cylinders (14) are connected with an external air source, the air cylinders (14) are fixedly installed with the lower pressing plate (11), the clamping blocks (13) are fixedly connected with the air cylinders (14), and the air cylinders (14) can drive the clamping blocks (13) to move.

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