Forming die for pressing straw carbon powder into porous biological carbon block

By designing a straw charcoal powder compression molding die to create air pores in the biochar blocks, the problem of incomplete combustion of biochar blocks is solved, the combustion effect is improved, and its market competitiveness is enhanced.

CN223877603UActive Publication Date: 2026-02-06JIANGSU JINHE HI TECH
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Patent Information

Application Number
CN202520341966.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-02-28
Publication Date
2026-02-06
Estimated Expiration
2035-02-28

AI Technical Summary

Technical Problem

Existing biochar blocks do not burn completely, and their combustion quality cannot compete with traditional coal, which is not conducive to their widespread use.

Method used

Design a molding die for pressing straw charcoal powder into porous biochar blocks. During the molding process, the core rod and side pressure blocks form air holes, increasing the contact area between the biochar blocks and the air.

Benefits of technology

It improves the combustion efficiency of biochar blocks, enabling them to burn completely and enhancing their competitiveness against traditional coal.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model belongs to the technical field of forming dies, and particularly relates to a forming die for pressing straw carbon powder into a porous biological carbon block. The lower die comprises a die core, side pressing blocks, a middle die sleeve and an outer die sleeve, the two side pressing blocks are oppositely arranged outside the die core, the middle die sleeve is arranged outside the die core and the two side pressing blocks, and the outer die sleeve is arranged outside the middle die sleeve; the mold core is provided with a forming cavity, a core rod is arranged at the bottom of the forming cavity, and a plurality of through holes are formed in the side wall of the mold core. A plurality of side core rods matched with the through holes are arranged on one side of the side pressing block, and an inclined ejection block is arranged on the other side of the side pressing block; the inner wall of the middle die sleeve is provided with a movable cavity matched with the side pressing block, and the side wall of the middle die sleeve is provided with a movable groove matched with the inclined ejector block. The inner wall of the outer die sleeve is provided with an inclined groove matched with the inclined ejector block, and the bottom face of the upper die is provided with a protruding block matched with the forming cavity. The utility model is used for solving the technical problems that the existing biological carbon block is insufficient in combustion, the combustion quality cannot compete with the traditional coal, and the popularization and the use are not facilitated.
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Description

TECHNICAL FIELD

[0001] The utility model belongs to the technical field of forming die, specifically relates to a forming die for pressing straw carbon powder into porous biochar block. BACKGROUND

[0002] With the deepening of the technology of straw recycling and reuse, the use of straw becomes more and more. Among them, the straw is carbonized, or mixed with other fossil fuels to make biochar blocks, so as to realize resource reuse.

[0003] However, the directly pressed biochar block is not high in pressing density, and the combustible component is relatively low, which leads to insufficient combustion of the biochar block. It is difficult to compete with traditional coal in the market, which is not conducive to the popularization and use of biochar block. INVENTION CONTENTS

[0004] The utility model provides a kind of forming die for pressing straw carbon powder into porous biochar block, to solve the technical problem that existing biochar block is not sufficient in combustion, combustion quality cannot compete with traditional coal, which is not conducive to its popularization and use.

[0005] The technical scheme for solving the above technical problem is as follows: a kind of forming die for pressing straw carbon powder into porous biochar block, comprising:

[0006] Lower mould, the lower mould includes mould core, at least two side pressing blocks, middle mould cover and outer mould cover, two the side pressing blocks are oppositely arranged outside the mould core, the middle mould cover is sleeved outside the mould core and two side pressing blocks, and the outer mould cover is sleeved outside the middle mould cover;

[0007] The mould core is provided with a forming cavity, the bottom of the forming cavity is provided with a core rod, and the side wall of the mould core is provided with a plurality of through holes;

[0008] One side of the side pressing block is provided with a side core rod matched with a plurality of through holes, and the other side of the side pressing block is provided with an inclined ejector block;

[0009] The inner wall of the middle mould cover is provided with a movable cavity matched with the side pressing block, the side wall of the middle mould cover is provided with a movable slot matched with the inclined ejector block, and the inclined ejector block extends out of the movable slot;

[0010] The inner wall of the outer mould cover is provided with an inclined slot matched with the inclined ejector block, and the outer mould cover is higher than the middle mould cover;

[0011] The upper side of the lower mould is provided with an upper mould, and the bottom surface of the upper mould is provided with a protrusion matched with the forming cavity.

[0012] The utility model discloses a core rod and side core rod increase the air hole on the formed biochar block, improve the contact area of biochar block and air, and then improve the combustion effect of biochar block, make it burn fully.

[0013] Further, four side pressing blocks are arranged on the four sides of the mold core respectively, every two side pressing blocks form a group, the side core rod positions of the side pressing blocks in different groups correspond, and the side core rods of the side pressing blocks in different groups are staggered.

[0014] The beneficial effect of the present step is that more air holes can be added to the biochar block.

[0015] Further, a spring is sleeved on each side core rod, and the spring is constrained between the side pressing block and the mold core.

[0016] The beneficial effect of the present step is that the spring can reset the side pressing block under the pressure of the outer mold sleeve, and the molded biochar block is convenient to demold.

[0017] Further, the top of the outer wall of the mold core is provided with an annular step, and the inner wall of the middle mold sleeve is provided with a step hole matched with the step.

[0018] The beneficial effect of the present step is that the mold core and the middle mold sleeve are positioned through the step and the step hole.

[0019] Further, the bottom surface of the outer mold sleeve is provided with a guide hole at each corner, and an elastic guide column is arranged in the guide hole.

[0020] The beneficial effect of the present step is that the elastic guide column is used to reset the outer mold sleeve.

[0021] Further, the height of the outer mold sleeve is less than or equal to the height of the mold core.

[0022] The beneficial effect of the present step is that the bottom surface of the outer mold sleeve is prevented from contacting the workbench, so that the side pressing block is not affected.

[0023] The beneficial effect of the utility model is that:

[0024] The present application uses the side core rod on the core rod and the side pressing block to form a barrier in the forming cavity, so that the powdered straw carbon powder has multiple air holes after forming, thereby improving the contact area of the biochar block and the air, and achieving the purpose of improving the combustion effect of the biochar block. BRIEF DESCRIPTION OF DRAWINGS

[0025] In order to more clearly illustrate the specific embodiments of the present application or the technical solutions in the prior art, the following will briefly introduce the drawings needed to be used in the specific embodiments or the prior art description. Obviously, the drawings in the following description are some embodiments of the present application, and other drawings can also be obtained by those skilled in the art without creative labor.

[0026] Figure 1 The cross section of the forming die for pressing the straw carbon powder into the porous biochar block provided by the present application Figure 1 ;

[0027] Figure 2 The cross section of the forming die for pressing the straw carbon powder into the porous biochar block provided by the present application Figure 2 ;

[0028] Figure 3 The structure schematic diagram of the forming die for pressing the straw carbon powder into the porous biochar block provided by the present application

[0029] Figure 4 The perspective view of the die core of the forming die for pressing the straw carbon powder into the porous biochar block provided by the present application

[0030] Figure 5 The perspective view of the middle die sleeve of the forming die for pressing the straw carbon powder into the porous biochar block provided by the present application

[0031] Figure 6 The perspective view of the side pressing block of the forming die for pressing the straw carbon powder into the porous biochar block provided by the present application

[0032] Reference signs:

[0033] 1-die core; 2-middle die sleeve; 3-outer die sleeve; 4-side pressing block; 5-elastic guide column; 6-upper die

[0034] 11-core rod; 12-through hole; 13-forming cavity; 14-step; 21-inner cavity; 22-movable cavity; 23-movable groove; 41-side core rod; 42-inclined top block Specific embodiments

[0035] The embodiments of the technical solutions of the present application will be described in detail below with reference to the drawings. The following embodiments are only used to more clearly illustrate the technical solutions of the present application, and therefore only serve as examples, and cannot limit the protection scope of the present application.

[0036] It should be noted that, unless otherwise specified, the technical terms or scientific terms used in the present application should be the usual meanings understood by the skilled in the art to which the present application belongs.

[0037] In this application, unless otherwise expressly specified and limited, the terms "installation," "connection," "joining," and "fixing," etc., should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral part; they can refer to a direct connection or an indirect connection through an intermediate medium; they can refer to the internal communication of two components or the interaction between two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model according to the specific circumstances.

[0038] Example

[0039] like Figures 1-6 As shown, the present invention provides a molding die for pressing straw carbon powder into porous biochar blocks, comprising:

[0040] The lower mold includes a mold core 1, at least two side pressure blocks 4, a middle mold sleeve 2, and an outer mold sleeve 3. The two side pressure blocks 4 are disposed opposite to each other outside the mold core 1. The middle mold sleeve 2 is sleeved outside the mold core 1 and the two side pressure blocks 4. The outer mold sleeve 3 is sleeved outside the middle mold sleeve 2.

[0041] The mold core 1 is provided with a forming cavity 13, the bottom of the forming cavity 13 is provided with a core rod 11, and the side wall of the mold core 1 is provided with a plurality of through holes 12.

[0042] One side of the side pressure block 4 is provided with a side core rod 41 adapted to several through holes 12, and the other side of the side pressure block 4 is provided with an inclined top block 42.

[0043] The inner wall of the middle mold sleeve 2 is provided with a movable cavity 22 that is adapted to the side pressure block 4, and the side wall of the middle mold sleeve 2 is provided with a movable groove 23 that is adapted to the inclined top block 42. The inclined top block 42 extends out of the movable groove 23. It should be noted that the width of the inner cavity 21 inside the middle mold sleeve 2 is greater than the width of the movable cavity 22, so it can be left to adapt to the top corner of the mold core 1 for fixing.

[0044] The inner wall of the outer mold sleeve 3 is provided with an inclined groove that matches the inclined top block 42, and the outer mold sleeve 3 is higher than the middle mold sleeve 2;

[0045] An upper mold 6 is provided above the lower mold, and the bottom surface of the upper mold 6 is provided with a protrusion that is adapted to the forming cavity 13.

[0046] The brief working principle of the technical scheme is that the carbon powder prepared from the straw is put into the forming cavity 13, then the upper die 6 is pressed downward to press the carbon powder into a biochar block, and the core rod 11 and the side core rod 41 are used to form the air permeable holes on the biochar block during the forming process. The core rod 11 is fixed in the forming cavity 13 of the die core 1, and the side die core 41 is movable. Normally, the outer die sleeve 3 is located at the upper portion of the middle die sleeve 2, and the inclined groove on the inner wall of the outer die sleeve 3 is located above the inclined pressing block 42. During the pressing process of the upper die 6, the outer die sleeve 3 is pressed to move downward, the inclined groove is abutted against the inclined pressing block 42, and then the side pressing block 4 is pushed inward, the side pressing block 4 drives the side core rod 41 to move forward, the side core rod 41 is extended into the forming cavity 13 to form the lateral air permeable holes on the biochar block, and then the upper die 6 is retracted, the outer die sleeve 3 is moved upward, and the side pressing plate 4 is also retracted. At this time, the biochar block has been formed and can be demolded (the related structure for demolding by high-pressure gas is not shown in the figure).

[0047] The core rod 11 and the side core rod 41 are used to increase the air permeable holes on the formed biochar block, so that the contact area between the biochar block and air is increased, and then the combustion effect of the biochar block is improved, and the biochar block can be fully combusted.

[0048] In an embodiment, the side pressing block 4 has four, and the four side pressing blocks 4 are arranged on four sides of the die core 1 respectively. Each two side pressing blocks 4 form a group, and the positions of the side core rods 41 of each group of side pressing blocks 4 correspond to each other, and the side core rods 41 of different groups of side pressing blocks 4 are staggered.

[0049] The extra side pressing blocks 4 can increase more air permeable holes on the biochar block, and the side core rods 41 at different angles will not interfere with each other. In addition, the air permeable holes formed on the biochar block will not be too close, so as to affect the structural strength of the biochar block and avoid the biochar block from being easily broken.

[0050] In an embodiment, a spring is sleeved on each side core rod 41, and the spring is constrained between the side pressing block 4 and the die core 1.

[0051] The spring can reset the side pressing block 4 without the pressure of the outer die sleeve 3, so as to facilitate the demolding of the formed biochar block.

[0052] In an embodiment, the top of the outer wall of the die core 1 is provided with an annular step 14, and the inner wall of the middle die sleeve 3 is provided with a step hole matched with the step 14.

[0053] The step 14 and the step groove are used to position the die core 1 and the middle die sleeve 2, so as to avoid the die core 1 from being separated from the middle die sleeve 2.

[0054] In an embodiment, the bottom surface of the outer die sleeve 3 is provided with a guide hole at each corner, and an elastic guide column 5 is arranged in the guide hole.

[0055] The elastic guide column 5 is used to reset the outer sleeve 3.

[0056] In an embodiment, the height of the outer sleeve 3 is less than or equal to the height of the mold core 1.

[0057] The bottom surface of the outer sleeve 3 is prevented from contacting the workbench, thereby affecting the pushing side pressing block 4.

[0058] Finally, it should be noted that: the above embodiments are only used to illustrate the technical solutions of the present application, and are not limited thereto; although the present application has been described in detail with reference to the foregoing embodiments, those skilled in the art should understand that: it can still modify the technical solutions recorded in the foregoing embodiments, or make equivalent replacement for part or all of the technical features; and these modifications or replacements do not make the essence of the corresponding technical solutions deviate from the scope of the technical solutions of the embodiments of the present application.

Claims

1. A molding die for pressing a carbon powder of straw into a porous biochar block, characterized by, The utility model relates to a mould for injection moulding, which comprises: a lower mould, which comprises a mould core, at least two side blocks, a middle mould sleeve and an outer mould sleeve, the two side blocks being oppositely arranged outside the mould core, the middle mould sleeve being arranged outside the mould core and the two side blocks, and the outer mould sleeve being arranged outside the middle mould sleeve; the mould core is provided with a forming cavity, the bottom of the forming cavity is provided with a core pin, and the side wall of the mould core is provided with a plurality of through holes; one side of the side block is provided with a side core pin matched with the plurality of through holes, and the other side of the side block is provided with an inclined ejector pin; the inner wall of the middle mould sleeve is provided with a movable cavity matched with the side block, the side wall of the middle mould sleeve is provided with a movable slot matched with the inclined ejector pin, and the inclined ejector pin extends out of the movable slot; the inner wall of the outer mould sleeve is provided with an inclined slot matched with the inclined ejector pin, and the outer mould sleeve is higher than the middle mould sleeve; the upper part of the lower mould is provided with an upper mould, and the bottom surface of the upper mould is provided with a protrusion matched with the forming cavity.

2. The forming die for pressing the straw carbon powder into the porous biochar block according to claim 1, characterized in that, The side block has four side blocks, which are arranged on the four sides of the mould core respectively, each two side blocks form a group, the side core pins of each group of side blocks correspond in position, and the side core pins of different groups of side blocks are staggered.

3. The molding die for pressing the straw carbon powder into the porous biochar block according to claim 1 or 2, characterized in that, A spring is arranged on each side core pin and constrained between the side block and the mould core.

4. The forming die for pressing the straw carbon powder into the porous biochar block according to claim 1, characterized in that, The top of the outer wall of the mould core is provided with an annular step, and the inner wall of the middle mould sleeve is provided with a step hole matched with the step.

5. The forming die for pressing the straw carbon powder into the porous biochar block according to claim 1, characterized in that, The bottom surface of the outer mould sleeve is provided with a guide hole at each corner, and an elastic guide column is arranged in the guide hole.

6. The forming die for pressing the straw carbon powder into the porous biochar block according to claim 1, characterized in that, The height of the outer mould sleeve is less than or equal to the height of the mould core.