Turnout rail temperature vibration monitoring device

Abstract

The utility model provides a turnout rail temperature vibration monitoring device, and relates to the technical field of turnout monitoring. The monitoring device comprises a clamping assembly which comprises a first clamping part, a second clamping part and an adjusting structure, and the adjusting structure connects the first clamping part with the second clamping part and is used for adjusting clamping cooperation of the first clamping part and the second clamping part; the monitoring assembly comprises a mounting part, a monitoring main body and a temperature sensor, the mounting part is arranged on the first clamping part or the second clamping part, the mounting part is provided with a mounting space, the monitoring main body is arranged in the mounting space, and the temperature sensor is arranged on the mounting part outside the mounting space and electrically connected with the monitoring main body; the installation part is further provided with a heat insulation groove. According to the monitoring device, the temperature sensor is prevented from being interfered by heat generated by working of the monitoring main body element, the precision of the temperature sensor is effectively prevented from being reduced, and it is ensured that the temperature sensor can accurately obtain rail temperature data.

Description

TECHNICAL FIELD

[0001] The utility model relates to a turnout monitoring technical field, specifically, a turnout track temperature vibration monitoring device. BACKGROUND

[0002] As the core equipment of the urban rail transit signal system, the turnout occupies the first place in the failure rate in the signal system failure. The state of the turnout is directly linked with the train safety and operation efficiency. Once the turnout fails, the train operation may be hindered, and even a serious safety accident may be caused. Therefore, it is of great significance for the urban rail transit system to ensure the healthy and stable operation of the turnout equipment.

[0003] In the field of turnout monitoring, there are two difficult technical problems. Firstly, the key working condition parameters of the turnout, such as climbing and close adhesion, are easily affected by the track temperature. However, the existing turnout monitoring system mostly uses the air temperature monitoring in the switch machine to replace the track temperature monitoring. Since the air temperature in the switch machine is disturbed by many factors such as the motor operating temperature and the closed condition of the machine body, it cannot accurately reflect the real change of the track temperature, which makes it difficult to timely understand the abnormal change trend of the turnout working condition by means of data. Secondly, the vibration generated when the turnout passes through the train is the most direct reflection of the turnout bed condition. However, the existing monitoring system only collects acceleration parameters and cannot directly provide the vibration frequency and amplitude data which are the focus of the maintenance personnel, resulting in that the turnout vibration monitoring is very one-sided.

[0004] In order to effectively solve the above technical problems, the track temperature vibration monitoring device is born. The device has the ability to monitor the track temperature, vibration frequency and amplitude data of the turnout in real time and online all day round. With the accurate track temperature data, the abnormal turnout working condition can be timely predicted and analyzed. Through comprehensive monitoring of the vibration frequency and amplitude, once the vibration anomaly is caused by the poor turnout bed, the maintenance personnel can be quickly prompted, and then the trend maintenance is achieved, the turnout failure rate is effectively reduced, and the maintenance labor cost is greatly reduced.

[0005] In the prior art, the track temperature vibration monitoring device usually includes temperature sensors, acceleration sensors and data processing modules. These temperature sensors, acceleration sensors and data processing modules are integrated in the same place. However, since the acceleration sensors and data processing modules generate heat during work, the heat will have a negative impact on the accuracy of the temperature sensors, resulting in errors in the track temperature data obtained by the temperature sensors, and then affecting the monitoring accuracy of the whole track temperature vibration monitoring device. UTILITY MODEL CONTENTS

[0006] The utility model aims at providing a turnout track temperature vibration monitoring device, which aims at solving the technical problems in the above background.

[0007] The embodiment of the utility model is realized as follows:

[0008] The application embodiment provides a turnout rail temperature vibration monitoring device, which comprises a clamping assembly, a first clamping part, a second clamping part and an adjusting structure, the adjusting structure connects the first clamping part and the second clamping part and is used for adjusting the clamping cooperation of the first clamping part and the second clamping part, wherein the first clamping part and the second clamping part are respectively used for abutting the left and right sides of a track, and the adjusting structure is used for being arranged below the track, a monitoring assembly comprises a mounting part, a monitoring main body and a temperature sensor, the mounting part is arranged on the first clamping part or the second clamping part, the mounting part is provided with a mounting space, the monitoring main body is arranged in the mounting space, the temperature sensor is arranged on the mounting part outside the mounting space and is electrically connected with the monitoring main body and is used for monitoring the track temperature of the turnout, and the mounting part is further provided with a heat insulation groove, and the heat insulation groove is located between the mounting space and the temperature sensor.

[0009] Further, based on the foregoing scheme, the monitoring main body is electrically connected with a waterproof tail cable interface, which is used for external connection of an acquisition system.

[0010] Further, based on the foregoing scheme, the track is in the shape of an I-shaped section; the first clamping part and the second clamping part are both provided with notches and are used for being clamped at two ends of the bottom of the I-shaped section track.

[0011] Further, based on the foregoing scheme, the first clamping part and the second clamping part are both provided with notches and are used for being clamped at two ends of the bottom of the I-shaped section track.

[0012] Further, based on the foregoing scheme, the mounting space is provided with an opening, and the opening is detachably provided with a sealing cover plate.

[0013] Further, based on the foregoing scheme, the first clamping part and the second clamping part both comprise a clamping part and a connecting part, the clamping part is used for abutting and cooperating with the track, and the connecting part is used for connecting the adjusting structure.

[0014] The adjusting structure comprises a tensioning screw, the tensioning screw is simultaneously arranged on the connecting part of the first clamping part and the connecting part of the second clamping part, the tensioning screw is provided with a locking structure and is used for the relative positioning of the first clamping part and the second clamping part.

[0015] Further, based on the foregoing scheme, the locking structure comprises a hexagonal nut and a lock nut, the hexagonal nut and the lock nut are both in threaded cooperation with the tensioning screw, and the lock nut is located outside the hexagonal nut.

[0016] The pair of pull screws on the inner side of the hexagonal nut are provided with a spring washer and a flat washer in sequence.

[0017] Further, based on the foregoing scheme, the pair of pull screws on the outer side of the lock nut are provided with a pin.

[0018] Compared with the prior art, the embodiments of the utility model have at least the following advantages or beneficial effects:

[0019] The rail temperature vibration monitoring device of the application reduces the influence of heat transfer from the spatial position by arranging the temperature sensor outside the installation space, away from the monitoring main body which is prone to heat when working in the installation space. At the same time, a heat insulation groove is arranged between the installation space and the temperature sensor, further blocking the heat conduction path. The advantage of this design is that it avoids the interference of heat generated by the working of the monitoring main body element with the temperature sensor, effectively prevents the precision of the temperature sensor from decreasing, ensures that the rail temperature data can be accurately obtained, greatly improves the accuracy of the whole turnout rail temperature vibration monitoring device, and overcomes the problem of data error of the temperature sensor and influence on monitoring accuracy caused by element heating in the prior art. BRIEF DESCRIPTION OF DRAWINGS

[0020] In order to more clearly illustrate the technical scheme of the embodiments of the application, the following will briefly introduce the drawings needed to be used in the embodiments. It should be understood that the following drawings only show some embodiments of the application, and therefore should not be regarded as a limitation on the scope. For those skilled in the art, other related drawings can also be obtained without creative labor on the basis of these drawings.

[0021] Figure 1 A structure diagram of the turnout rail temperature vibration monitoring device of the embodiment of the application applied to a track;

[0022] Figure 2 A sectional view of the Figure 1

[0023] Figure 3 A perspective view of the turnout rail temperature vibration monitoring device of the embodiment of the application; Figure 1

[0024] Figure 4 A perspective view of the turnout rail temperature vibration monitoring device of the embodiment of the application; Figure 2

[0025] Figure 5 A perspective view of the turnout rail temperature vibration monitoring device of the embodiment of the application; Figure 3

[0026] Figure 6 ​​​​The utility model discloses an axle drawing of a turnout rail temperature vibration monitoring device removes the sealed cover plate.

[0027] Icon: 1 - first clamping part, 2 - second clamping part, 3 - tensioning screw, 4 - waterproof tail cable interface, 5 - temperature sensor, 6 - heat insulation groove, 7 - mounting part, 8 - slot, 9 - hexagon nut, 10 - lock nut, 11 - pin, 12 - mounting space, 13 - sealing cover plate, 14 - monitoring main body. DETAILED DESCRIPTION

[0028] The utility model discloses an axle drawing of a turnout rail temperature vibration monitoring device removes the sealed cover plate.

[0029] Embodiment

[0030] Please refer to Figures 1-6 The utility model discloses a turnout rail temperature vibration monitoring device, including: clamping component, including first clamping part 1, second clamping part 2 and adjusting structure, the adjusting structure is connected first clamping part 1 with second clamping part 2, for adjusting the clamping cooperation of first clamping part 1 with second clamping part 2, wherein first clamping part 1 and second clamping part 2 are used to abut on the left and right sides of track respectively, the adjusting structure is used to be arranged below track, monitoring component, including mounting part 7, monitoring main body 14 and temperature sensor 5, the mounting part 7 is set up in first clamping part 1 or second clamping part 2, the mounting part 7 is provided with mounting space 12, monitoring main body 14 is set up in mounting space 12, temperature sensor 5 is set up on the mounting part 7 outside mounting space 12, and is electrically connected with monitoring main body 14, for monitoring the track temperature of turnout, wherein the mounting part 7 is further provided with heat insulation groove 6, and heat insulation groove 6 is located between mounting space 12 and temperature sensor 5.

[0031] The utility model discloses a track temperature vibration monitoring device, by setting temperature sensor 5 in mounting space 12 outside, make it far away from the monitoring main body 14 (including acceleration sensor and data processing module etc.) of mounting space 12 inside work easy to heat, reduce the influence of heat transfer from spatial position. Meanwhile, set up heat insulation groove 6 between mounting space 12 and temperature sensor 5, further block the heat conduction path. The advantage of such design is to avoid the heat interference of temperature sensor 5 caused by the working of monitoring main body 14 element, effectively prevent the precision of temperature sensor 5 from falling, ensure that it can accurately obtain track temperature data, greatly improve the accuracy of the whole turnout track temperature vibration monitoring device monitoring, overcome the problem of temperature sensor 5 data error and influence monitoring accuracy caused by element heating in the prior art.

[0032] As a preferred embodiment, the monitoring main body 14 is electrically connected with the waterproof tail cable interface 4, which is used for external connection of the acquisition system.

[0033] In the above embodiment, the waterproof tail cable interface 4 provides a standardized connection mode for the external acquisition system. The construction personnel can quickly and accurately connect the monitoring device with the acquisition system, greatly improving the installation efficiency. Moreover, the waterproof tail cable interface 4 can effectively prevent water from entering, avoiding short circuit, open circuit and other failures caused by a humid environment, and ensuring the stable operation of the monitoring device under various complex weather and humid working conditions. In addition, it guarantees the reliable data transmission between the monitoring main body 14 and the acquisition system, so that the key data such as turnout track temperature and vibration can be timely and accurately acquired by the acquisition system, providing a solid data foundation for subsequent data analysis and equipment state evaluation, and effectively supporting the efficient operation of the entire monitoring system.

[0034] As a preferred embodiment, the track is in the shape of an I-beam; the first clamping part 1 and the second clamping part 2 are both provided with notches 8 for clamping the two ends of the bottom of the I-beam track, respectively.

[0035] In the above embodiment, the clamping design of the notches 8 and the two ends of the bottom of the I-beam track realizes precise positioning and ensures the accuracy of the installation position of the first clamping part 1 and the second clamping part 2. This close-fitting clamping method greatly enhances the firmness of clamping and effectively prevents the displacement or falling of the monitoring device under complex working conditions such as track vibration.

[0036] As a preferred embodiment, the interface between the first clamping part 1 and the track and the interface between the second clamping part 2 and the track are both provided with a toothed anti-slip structure.

[0037] In the above embodiment, the toothed anti-slip structure is provided at the interface between the first clamping part 1 and the track and the interface between the second clamping part 2 and the track, which can effectively increase the friction between the clamping part and the track, prevent the monitoring device from sliding on the track, and ensure the stable installation of the monitoring device for continuous and accurate data acquisition.

[0038] As a preferred embodiment, the installation space 12 is provided with an opening, and the opening is detachably provided with a sealing cover plate 13.

[0039] In the above embodiment, when the monitoring main body 14 arranged in the installation space 12 needs to be repaired, replaced or debugged, the worker can easily unscrew the screw and remove the sealing cover plate 13 to conveniently access the internal elements, greatly improving the maintenance efficiency. In addition, the installation of the sealing cover plate 13 can effectively prevent dust, debris and other objects from entering the installation space 12, avoiding damage to the monitoring main body 14 and prolonging the service life of the monitoring main body 14.

[0040] Optionally, the sealing cover plate 13 is detachably arranged by screws. The screw fixing mode is simple in operation and firm in connection, and can ensure that the sealing cover plate 13 will not be easily loosened in daily use, and always maintains good protection effect, thereby providing reliable environmental protection for stable operation of the monitoring main body 14.

[0041] As a preferred embodiment, the first clamping part 1 and the second clamping part 2 each include a clamping part and a connecting part, the clamping part is used for abutting cooperation with the track, and the connecting part is used for connecting the adjusting structure.

[0042] The adjusting structure includes a pull screw 3, the pull screw 3 is simultaneously arranged in the connecting part of the first clamping part 1 and the connecting part of the second clamping part 2, and the pull screw 3 is provided with a locking structure for relative positioning of the first clamping part 1 and the second clamping part 2.

[0043] In the above embodiment, the first clamping part 1 and the second clamping part 2 are each composed of a clamping part and a connecting part, the adjusting structure is a pull screw 3, and the pull screw 3 is simultaneously arranged in the two connecting parts and the relative positioning is realized by the locking structure, which has significant advantages. From the installation point of view, the design of the pull screw 3 makes the installation operation of the first clamping part 1 and the second clamping part 2 more convenient, and the construction personnel can easily pass the pull screw 3 through the connecting part, quickly complete the preliminary positioning of the installation, and greatly improve the installation efficiency. In terms of adjustment flexibility, by adjusting the locking structure on the pull screw 3, the distance between the first clamping part 1 and the second clamping part 2 can be conveniently adjusted to adapt to tracks of different sizes, thereby enhancing the universality of the monitoring device. At the same time, this structure provides stable and reliable clamping force, which can effectively ensure that the clamping part tightly abuts with the track, prevent displacement of the monitoring device during track operation, and ensure the accuracy and stability of track temperature vibration monitoring.

[0044] As a preferred embodiment, the locking structure includes a hexagonal nut 9 and a lock nut 10, the hexagonal nut 9 and the lock nut 10 are in threaded cooperation with the pull screw 3, and the lock nut 10 is located outside the hexagonal nut 9.

[0045] The pull screw 3 inside the hexagonal nut 9 is sequentially provided with a spring washer and a flat washer.

[0046] In the above embodiment, the hexagonal nut 9 is convenient to operate, and the construction personnel can easily tighten or loosen it by means of common tools to realize rapid adjustment of the distance between the first clamping part 1 and the second clamping part 2. The lock nut 10 is located outside the hexagonal nut 9, which can effectively prevent the hexagonal nut 9 from loosening due to track vibration and other factors, and ensure that the tension rod 3 always maintains a stable fastening state, thereby maintaining the reliable clamping force of the first clamping part 1 and the second clamping part 2 on the track. The elastic pad can provide elastic pre-tightening force after the nut is tightened, further enhancing the anti-loosening effect, and effectively absorbing vibration energy to reduce the impact of vibration on the fastening state of the nut. The flat pad increases the contact area between the nut and the connecting part, disperses the pressure, prevents the tension rod 3 from causing indentation or damage on the connecting part, and prolongs the service life of the connecting part, thereby comprehensively ensuring the stable operation of the adjustment structure and ensuring that the track temperature and vibration monitoring device is firmly installed on the track to continuously and accurately perform monitoring work.

[0047] As a preferred embodiment, the tension rod 3 passing through the lock nut 10 is provided with a pin 11.

[0048] In the above embodiment, the tension rod 3 passing through the lock nut 10 is provided with a pin 11, which can further prevent the lock nut 10 from loosening accidentally, greatly enhance the stability of the adjustment structure, and ensure that the track temperature and vibration monitoring device is firmly installed on the track.

[0049] In addition, unless otherwise specified or limited, in the embodiments of the present application, if the terms "install", "connect" appear, they should be understood broadly, for example, "connect" can be detachable connection, or can be non-detachable connection; can be direct connection, or indirect connection through an intermediate medium. If the terms "upper", "lower", "left", "right", "inner", "outer", "side" and other orientation terms appear, they are only the direction of the drawing or the orientation of the product when it is used, and are only for the purpose of clearly describing the present application, and do not indicate or imply that the device or element referred to must have a specific orientation, structure and operation, and cannot be understood as a limitation on the present application. The terms "first", "second" and the like are only used for distinction and description, and cannot be understood as indicating or implying relative importance; "multiple" means at least two. In the embodiments of the present application, the relative positional relationship limitations such as parallel, perpendicular, alignment and the like are relative to the current process level, and are not strictly limited, and a small amount of deviation is allowed, such as approximately parallel, approximately perpendicular, approximately aligned and the like. For example, A is parallel to B, which means that A and B are parallel or approximately parallel, and the included angle between A and B can be between 0 degrees and 10 degrees.

[0050] The above merely describes some embodiments and implementations of the present application, and the protection scope of the present application is not limited thereto, and the embodiments in the present application and the features in the embodiments can be combined with each other, and any combination of the features in different embodiments is also within the protection scope of the present application, and any changes or replacements that can be easily conceived by any person skilled in the art within the technical scope disclosed by the present application should be encompassed within the protection scope of the present application.

Claims

1. A turnout rail temperature vibration monitoring device, characterized in that, The utility model relates to a rail temperature monitoring device for turnout, including: Clamping assembly, including first clamping part (1), second clamping part (2) and adjusting structure, the adjusting structure is connected with first clamping part (1) and second clamping part (2), for adjusting the clamping cooperation of first clamping part (1) and second clamping part (2), Wherein, first clamping part (1) and second clamping part (2) are used for abutting on the left and right sides of track respectively, and the adjusting structure is used for being arranged under the track, Monitoring assembly, including installation part (7), monitoring main part (14) and temperature sensor (5), the installation part (7) is arranged in first clamping part (1) or second clamping part (2), the installation part (7) is provided with installation space (12), the monitoring main part (14) is arranged in the installation space (12), the temperature sensor (5) is arranged on the installation part (7) outside the installation space (12), and is electrically connected with the monitoring main part (14), is used for monitoring the track temperature of turnout, Wherein, the installation part (7) is further provided with heat insulation groove (6), and the heat insulation groove (6) is located between the installation space (12) and the temperature sensor (5).

2. The turnout rail temperature vibration monitoring device according to claim 1, characterized in that, The monitoring main part (14) is electrically connected with waterproof tail cable interface (4) and is used for external connection acquisition system.

3. The turnout rail temperature vibration monitoring device according to claim 1, characterized in that, The track is in the shape of I; First clamping part (1) and second clamping part (2) are provided with notches (8) respectively for clamping the both ends of the bottom of the I-shaped track.

4. The turnout rail temperature vibration monitoring device according to claim 3, characterized in that, The interface of first clamping part (1) and the track, the interface of second clamping part (2) and the track are provided with toothed anti-skid structure.

5. The turnout rail temperature vibration monitoring device according to claim 1, characterized in that, The installation space (12) is provided with an opening, and the opening is detachably provided with a sealing cover plate (13).

6. The turnout rail temperature vibration monitoring device according to claim 1, characterized in that, First clamping part (1) and second clamping part (2) both include clamping part and connecting part, the clamping part is used for abutting with the track, and the connecting part is used for connecting the adjusting structure, Wherein, the adjusting structure includes a pair of tensioning screws (3), the pair of tensioning screws (3) are arranged on the connecting parts of first clamping part (1) and second clamping part (2) simultaneously, and the pair of tensioning screws (3) are provided with locking structure for relative positioning of first clamping part (1) and second clamping part (2).

7. The turnout rail temperature vibration monitoring device according to claim 6, characterized in that, The locking structure includes a hexagon nut (9) and a lock nut (10), the hexagon nut (9) and the lock nut (10) are in threaded connection with the pair of tensioning screws (3), and the lock nut (10) is located outside the hexagon nut (9). Wherein, the pair of tensioning screws (3) inside the hexagon nut (9) are sequentially provided with elastic pad and flat pad.

8. The turnout rail temperature vibration monitoring device according to claim 7, characterized in that, The pair of tensioning screws (3) outside the lock nut (10) are provided with a pin (11).

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