Full-automatic TRAY disc bundling, desiccant feeding and inspection integrated equipment

Abstract

The utility model discloses full-automatic TRAY disc bundling, drying agent feeding and inspection integrated equipment which comprises a conveying device. The packaging device comprises a packaging mechanism and a first conveying mechanism, and one end of the conveying device is connected with the first conveying mechanism; the feeding device comprises a second conveying mechanism and a feeding mechanism, the other end, away from the conveying device, of the first conveying mechanism is connected with the second conveying mechanism, and one end of the second conveying mechanism is provided with a jacking rotating mechanism used for cross packaging of the TRAY discs; the detection device is mounted above the second conveying mechanism; and the feeding bin is arranged on one side of the feeding device. According to the technical scheme, by means of cooperation of the conveying device, the packaging device, the jacking rotating mechanism and the feeding device, bundling, desiccant feeding and online inspection are integrated, and the production efficiency is improved.

Description

TECHNICAL FIELD

[0001] The utility model relates to the TRAY packing field especially relates to a full -automatic TRAY tray bundling and go up drying agent and inspect integrated equipment. BACKGROUND

[0002] TRAY tray as the standardization carrier of electronic component, semiconductor chip and other precision parts, its packing needs to pass through the bundling fixed, drying agent moistureproof treatment and quality inspection and so on multichannel working procedure.

[0003] Current industry, above -mentioned working procedure is completed by the independent equipment segmentation, such as semi -automatic bundling machine through manual auxiliary positioning carries out the bundling, and drying agent puts in and uses simple vibrating disc cooperation mechanical arm to snatch, and quality inspection relies on off -line sampling inspection or manual visual inspection. This kind of dispersed process leads to the long production line, and the equipment collaborative efficiency is low, and manual intervention link is easy to introduce the pollution risk (such as electrostatic damage). With the demand upgrading of intelligent manufacturing " high integration, full -process automation " of industry 4.0, the development of the full -automatic equipment that sets bundling, drying agent puts in and online inspection in one becomes the industry technology research direction. UTILITY MODEL CONTENT

[0004] The main purpose of the utility model is to provide a full -automatic TRAY tray bundling and go up drying agent and inspect integrated equipment, to solve the technical problem of the prior art.

[0005] To achieve the above -mentioned purpose, the utility model provides a full -automatic TRAY tray bundling and go up drying agent and inspect integrated equipment, including conveying device, packing device, the packing device includes packing mechanism and first transport mechanism, the conveying device one end is connected with the first transport mechanism, feeding device, the feeding device includes second transport mechanism and feeding mechanism, the first transport mechanism is away from the other end of the conveying device and is connected with the second transport mechanism, and the second transport mechanism one end is equipped with the jacking rotary mechanism for TRAY tray cross packing, detection device, the detection device is installed above the second transport mechanism, and the feeding bin is arranged at one side of the feeding device.

[0006] Preferably, the feeding mechanism includes the transverse slide rail that is arranged above the second transport mechanism, the longitudinal slide rail that one end is connected with the transverse guide rail slidingly and the vertical slide rail that is connected with the longitudinal slide rail slidingly, and the vertical slide rail is connected with the clamping piece slidingly.

[0007] Preferably, the detection device includes a fixing frame and a detection camera installed on the fixing frame, and the fixing frame is fixedly connected with the longitudinal slide rail.

[0008] Preferably, the fixing frame is provided with a sliding guide rail, and the detection camera is slidingly connected with the sliding guide rail.

[0009] Preferably, the clamping piece comprises a fixed plate and a first clamping block and a second clamping block, the first clamping block is fixedly connected with the fixed plate, the second clamping block is oppositely arranged with the first clamping block and movably connected with the fixed plate, and the fixed plate is slidably connected with the vertical slide rail.

[0010] Preferably, the upper feeding bin comprises a first upper feeding area and a second upper feeding area arranged below one side of the first upper feeding area, the first upper feeding area is provided with a slide channel communicating with the first upper feeding area and extending to the second upper feeding area, and the second upper feeding area is arranged at one side of the transverse slide rail so that the clamping piece can clamp the desiccant in the second upper feeding area.

[0011] Preferably, the jacking and rotating mechanism comprises a jacking assembly and a rotating assembly, and the jacking assembly is rotationally connected with the rotating assembly.

[0012] Preferably, the jacking assembly is provided with a jacking table, and the top of the rotating table is flush with the conveying end of the second conveying mechanism.

[0013] Preferably, a guide baffle is arranged above the first conveying mechanism, and the guide baffle extends to below the packaging mechanism.

[0014] The technical scheme of the utility model has the following beneficial effects: the technical scheme of the utility model can realize the combination of bundling, desiccant feeding and online inspection, and increase production efficiency. BRIEF DESCRIPTION OF DRAWINGS

[0015] In order to more clearly illustrate the technical scheme in the embodiments of the utility model or the prior art, the drawings needed to be used in the embodiment or the prior art description will be briefly introduced as follows. Obviously, the drawings in the following description are only some embodiments of the utility model, and other drawings can be obtained according to the structures shown in the drawings without creative labor for those skilled in the art.

[0016] Figure 1 It is an overall structural schematic view of a full-automatic TRAY disc bundling, desiccant feeding and inspection integrated equipment according to an embodiment of the utility model.

[0017] Figure 2 It is a feeding device structural schematic view of a full-automatic TRAY disc bundling, desiccant feeding and inspection integrated equipment according to an embodiment of the utility model.Figure Two ;

[0018] Figure 3 It is the feeding mechanism structural schematic view of a full-automatic TRAY disc bundling and upper drying agent and inspection integrated equipment of an embodiment of the utility model;

[0019] Figure 4 It is the packing mechanism structural schematic view of a full-automatic TRAY disc bundling and upper drying agent and inspection integrated equipment of an embodiment of the utility model;

[0020] Figure 5 It is the detection device structural schematic view of a full-automatic TRAY disc bundling and upper drying agent and inspection integrated equipment of an embodiment of the utility model;

[0021] Figure 6 It is the jacking rotary mechanism structural schematic view of a full-automatic TRAY disc bundling and upper drying agent and inspection integrated equipment of an embodiment of the utility model.

[0022] The utility model discloses the realization, functional characteristics and advantages will be further described with reference to the embodiment, with reference to the drawings.

[0023] Fig. 1, conveying device;2, packing device;3, feeding device;4, detection device;5, feeding bin;21, first transport mechanism;22, packing mechanism;31, second transport mechanism;32, feeding mechanism;33, jacking rotary mechanism;321, horizontal slide rail;322, vertical slide rail;323, vertical slide rail;324, clamping piece;325, bracket;326, first clamping block;327, second clamping block;331, rotary assembly;332, jacking assembly;333, jacking platform;41, fixed frame;42, detection camera;51, first feeding area;52, second feeding area;511, slide. DETAILED DESCRIPTION

[0024] The technical scheme in the embodiments of the utility model will be described clearly and completely in conjunction with the drawings of the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by those skilled in the art without creative labor belong to the scope of protection of the utility model.

[0025] It should be noted that all directional indications (such as up, down, left, right, front, back, etc.) in the embodiments of the utility model are only used to explain the relative positional relationship, movement condition, etc. between the components in a certain posture (as shown in the drawings), if the certain posture changes, the directional indications also change accordingly.

[0026] In addition, the technical solutions among the various embodiments can be combined with each other, but it must be based on that a person skilled in the art can realize, when the combination of the technical solutions appears contradictory or cannot be realized, it should be considered that the combination of the technical solutions does not exist, and is not within the protection scope required by the utility model.

[0027] To achieve the above object, the utility model provides a full automatic TRAY disc binding and with the upper drying agent and the integrated equipment of inspection.

[0028] As Figures 1 to 2 As shown in the utility model embodiment, a full automatic TRAY disc binding and with the upper drying agent and the integrated equipment, including conveying device 1, packing device 2, feeding device 3, detection device 4 and feeding bin 5, wherein, conveying device 1 is used to transport TRAY disc, and packing device 2 includes packing mechanism 22 and first transport mechanism 21, one end of conveying device 1 is connected with first transport mechanism 21 and transports TRAY disc to packing mechanism 22 and packs and binds, and feeding device 3 includes second transport mechanism 31 and feeding mechanism 32, the other end of first transport mechanism 21 is connected with second transport mechanism 31 away from conveying device 1, and one end of second transport mechanism 31 is equipped with jacking rotary mechanism 33 for the cross packing of TRAY disc, jacking rotary mechanism 33 rotates TRAY disc and transports back to packing mechanism 22 and binds, detection device 4 is installed above second transport mechanism 31 and is used to detect the number of binding tape and the number of drying agent, and feeding bin 5 is arranged at one side of feeding device 3.

[0029] Wherein conveying device 1 and first transport device and second transport mechanism 31 can be conveyor belt structure, including a ring-shaped transport belt and two transmission shafts, the transport belt is sleeved to two transmission shafts, one of the transmission shafts is rotated by motor drive, so that the product on the transport belt moves, and can also be roller conveying line, a row of rollers are arranged side by side to form a transport line, the transmission belt is sleeved on both sides of the roller to realize the transmission of each roller, and then one of the rollers is rotated by motor drive, which will not be repeated here.

[0030] The packing mechanism 22 adopts a hot melt type strapping machine, which is located above the first conveying mechanism 21. The length and tension of the strapping tape are controlled by PLC. The hot melt type strapping machine mechanism can refer to the following structure: including a tape feeding and returning system, a clamping positioning device, a tensioning mechanism, a hot melting and cutting module, and a transmission control system. Each component cooperates through mechanical linkage and programmed instructions. The tape feeding system is composed of a tape feeding wheel, a tape storage box and a guide rail. The tape feeding wheel is driven by a motor to feed the strapping tape into the guide rail. The guide groove (such as a closed ring section design) in the guide rail guides the tape to wrap around the object to be strapped. The tape returning mechanism recycles the excess tape by reversing the tape feeding wheel to avoid winding; the clamping positioning device includes front / back clamping plate components (such as the first clamping plate component and the second clamping plate component) and an acceptance plate. The two ends of the strapping tape are fixed by an electromagnet or a mechanical pressure head: the front clamping plate clamps the front end of the tape to form an initial tape loop, and the acceptance plate and the rear clamping plate press the overlapping part of the tape to position it; the tensioning mechanism drives the strapping roller by a main motor to pull back the tape and reduce the tape loop. Some models use a secondary tape collection swing lever or a hydraulic oil motor to enhance the tightening force, ensuring that the tape is tightly attached to the object to be strapped; the hot melting and cutting module is composed of a heating and pressing part and a cutter: the heating plate (electrical heating plate or ultrasonic device) is inserted between the two layers of tape to melt the plastic surface, and the cutter cuts off the excess tape. Subsequently, the sealing pressure head is pressed to make the molten part adhere and cool and solidify, forming a high-strength joint; the transmission control system coordinates the action timing through a cam distribution shaft or PLC, such as a cam-controlled microswitch to send tape feeding and returning signals. Photoelectric sensors detect the size of the tape loop and the position of the object to be strapped, and synchronize the heating time (about 0.3 seconds) and the pressure (such as sealing pressure divided into two stages: low pressure in the heating stage and high pressure in the bonding stage).

[0031] The feeding device 3 can be a mechanical arm structure, which clamps the desiccant onto the TRAY tray. Alternatively, the desiccant can be conveyed to the top of the TRAY tray by the conveying device 1, so that it falls onto the TRAY tray. The structure can refer to a roller conveying line, which is not described here. The detection device 4 can be a CCD module or a high-definition camera combined with AI algorithm for detection. It can be directly fixed above the TRAY tray, or it can be connected with the guide rail above the TRAY tray to realize larger range detection.

[0032] The lifting and rotating device can include a lifting assembly 332, a rotating assembly 331, and a drive and transmission system. The lifting assembly 332 includes a drive component, typically using a hydraulic cylinder, a lifting cylinder, or a ball screw motor as the power source. For example, a lifting cylinder uses the extension and retraction of a piston rod to raise and lower the mounting plate, while a ball screw motor achieves high-precision lifting through the up-and-down movement of a nut. The guide assembly includes guide columns and guide sleeves (such as four sets of guide columns sliding and engaging with sleeves) to ensure stable lifting without deviation. A scissor fork assembly, symmetrically positioned below the lifting frame, enhances structural stability and prevents cargo swaying through cross-hinged lifting rods. The rotating assembly 331 includes a power transmission structure using a rack and pinion, a cam divider, or a rotary support structure. For example, a cylinder drives a rack in linear motion, engaging with a rotating gear to achieve precise angular rotation (e.g., 90° or 180°), while a cam divider drives the lifting frame to rotate via a rotating shaft. The load-bearing structure includes a rotating frame and a pallet bracket, securing the cargo with bolts or hinges to ensure no slippage during rotation. Some designs employ cross-shaped or grid-shaped lifting frames to increase the load-bearing area and reduce weight. The drive and transmission system includes a motor and a hydraulic system. The main motor drives a chain or belt to rotate the camshaft (as in photovoltaic lifting mechanisms where lifting is achieved through cams). The hydraulic system controls the lifting speed and force through oil pressure. It also includes a control and positioning system. A PLC and sensors detect the position of the goods and the lifting height, and provide feedback on the lifting resistance. The data is processed by the PLC to adjust the action parameters (such as heating time and lifting speed). Precise positioning is achieved by the positioning shaft of the positioning component engaging with the positioning holes on the tooling plate. Some designs employ two-stage pressure control.

[0033] In this embodiment, the TRAY tray is conveyed to the packaging device 2 by the conveying device 1 for packaging and bundling. Then, the TRAY tray is rotated by the lifting and rotating mechanism 33 and transported back to the packaging device 2 for cross-bundling. After being transported back to the lifting and rotating mechanism 33, the desiccant is placed on the TRAY tray by the feeding mechanism 32. Finally, the detection device 4 detects the number of straps and the amount of desiccant, thereby realizing the integration of bundling, desiccant dispensing and online inspection, increasing production efficiency.

[0034] Preferably, such as Figure 2 As shown, the feeding mechanism 32 includes a transverse slide rail 321 disposed above the second transport mechanism 31, a longitudinal slide rail 322 slidably connected to the transverse guide rail at one end, and a vertical slide rail 323 slidably connected to the longitudinal slide rail 322. A clamping member 324 is slidably connected to the vertical slide rail 323. The clamping member 324 is driven by a three-axis robotic arm (transverse, longitudinal, and vertical slide rails 323). The cooperation between the transverse slide rail 321, the longitudinal slide rail 322, and the vertical slide rail 323 forms a three-dimensional space, allowing the clamping member 324 to move arbitrarily within this three-dimensional space, thereby flexibly clamping the desiccant onto the TRAY tray.

[0035] The structure of the clamping member 324 can include a clamping block and a clamping seat, the clamping block being a component directly contacting the material and being kept in a normal downward state by a spring holding device to ensure stable clamping force. The clamping seat is divided into a fixed clamping seat and a movable clamping seat, and the two are adjusted in distance by a rack rod and a gear to adapt to different sizes of bundled materials; or the clamping member 324 can include a push handle, a rack and a gear linkage system, the push handle being used to manually push away the clamping block to release or clamp the material, and the rack and the gear linkage system being structured such that the movable clamping seat is engaged with the rack rod of the fixed clamping seat through a rack guide, and the gear is driven to rotate by pressing the handle to achieve accurate adjustment of the distance between the clamping seats and tensioning of the belt.

[0036] Preferably, as shown in Figure 5 , the detection device 4 includes a fixed frame 41 and a detection camera 42 mounted on the fixed frame 41, the fixed frame 41 being fixedly connected with the longitudinal slide rail 322 to drive the detection camera 42 to move above the TRAY tray for detection, which is convenient and reduces additional mechanical structures to move the detection device 4.

[0037] Further, a vertical sliding guide is provided on the fixed frame 41, and the detection camera 42 is slidingly connected with the sliding guide, and the detection camera 42 is driven by a motor to move close to or away from the TRAY tray, so as to adjust the appropriate focal length for detection.

[0038] Optionally, as shown in Figure 3 , the clamping member 324 includes a fixed plate 325 and a first clamping block 326 and a second clamping block 327, the first clamping block 326 being fixedly connected with the fixed plate, the second clamping block 327 being oppositely arranged with the first clamping block 326 and movably connected with the fixed plate, and the fixed plate being slidingly connected with the vertical slide rail 323.

[0039] Preferably, the feeding bin 5 includes a first feeding area 51 and a second feeding area 52 arranged below one side of the first feeding area 51, the first feeding area 51 being provided with a chute 511 communicating with the first feeding area 51 and extending to the second feeding area 52, and the second feeding area 52 being arranged on one side of the horizontal slide rail 321 so that the clamping member 324 can clamp the desiccant in the second feeding area 52, and the first feeding area 51 being provided with a control device at the connection with the slide rail to control the conveying amount of the desiccant, and the desiccant falling through the chute 511 to the second feeding area 52 for clamping by the clamping member 324.

[0040] Preferably, as shown in Figure 6 , the jacking and rotating mechanism 33 includes a jacking assembly 332 and a rotating assembly 331, and the jacking assembly 332 is rotationally connected with the rotating assembly 331.

[0041] Preferably, the jacking assembly 332 is provided with a jacking table 333, and the rotating table top is flush with the transport end of the second transport mechanism 31, so that the second transport mechanism 31 transports the TRAY tray to the jacking table 333, and the TRAY tray is adjusted in angle, so as to realize cross binding.

[0042] Preferably, a guide baffle is arranged above the first transport mechanism 21, and the guide baffle extends to below the packing mechanism 22, and the TRAY tray is adjusted in position and angle through the guide baffle, so as to facilitate the binding of the packing mechanism 22.

[0043] Specifically, the working principle and use process of the utility model are as follows: the TRAY tray is conveyed to the packing device 2 through the conveying device 1 for packing and binding, and then the TRAY tray is rotated 90° by the jacking and rotating mechanism 33 and transported back to the packing device 2 for cross binding, then the TRAY tray is transported back to the jacking and rotating mechanism 33, the drying agent is prevented on the TRAY tray through the feeding mechanism 32, finally the number of binding bands and the number of drying agents of the bound TRAY tray are detected through the detection device 4, so as to realize the integration of binding, drying agent feeding and online detection, and increase the production efficiency.

[0044] The above is only the preferred embodiment of the utility model, and does not limit the patent range of the utility model, and any equivalent structural transformation, direct / indirect application in other related technical fields under the utility model concept of the utility model, and the contents of the utility model specification and drawings are included in the patent protection range of the utility model.

Claims

1. A full-automatic TRAY disc bundling, drying agent and inspection integrated device, characterized in that, Including conveying device (1); Packing device (2), the packing device (2) includes packing mechanism (22) and first transport mechanism (21), one end of the conveying device (1) is connected with the first transport mechanism (21); Feeding device (3), the feeding device (3) includes second transport mechanism (31) and feeding mechanism (32), the other end of the first transport mechanism (21) away from the conveying device (1) is connected with the second transport mechanism (31), one end of the second transport mechanism (31) is provided with a jacking rotary mechanism (33) for TRAY tray cross packing; Detection device (4), the detection device (4) is installed above the second transport mechanism (31); Feeding bin (5), the feeding bin (5) is arranged on one side of the feeding device (3).

2. The full-automatic tray bundling, desiccant loading and inspection integrated device according to claim 1, characterized in that, The feeding mechanism (32) includes a horizontal slide rail (321) arranged above the second transport mechanism (31), a vertical slide rail (323) slidably connected with the horizontal slide rail (321), and a vertical slide rail (323) slidably connected with the vertical slide rail (323), the vertical slide rail (323) is slidably connected with the clamping piece (324).

3. The full-automatic tray bundling, desiccant loading and inspection integrated device according to claim 2, characterized in that, The detection device (4) includes a fixed frame (41) and a detection camera (42) installed on the fixed frame (41), and the fixed frame (41) is fixedly connected with the vertical slide rail (322).

4. The full-automatic tray bundling, desiccant loading and inspection integrated device according to claim 3, characterized in that, The fixed frame (41) is provided with a sliding guide rail, and the detection camera (42) is slidably connected with the sliding guide rail.

5. The fully automatic tray bundling, desiccant applying and inspecting integrated apparatus according to claim 4, wherein The clamping piece (324) includes a fixed plate (325), a first clamping block (326) and a second clamping block (327), the first clamping block (326) is fixedly connected with the fixed plate (325), the second clamping block (327) is arranged opposite to the first clamping block (326) and is movably connected with the fixed plate (325), and the fixed plate (325) is slidably connected with the vertical slide rail (323).

6. The fully automatic tray bundling, desiccant applying and inspecting integrated apparatus according to claim 5, wherein The feeding bin (5) includes a first feeding area (51) and a second feeding area (52) arranged below one side of the first feeding area (51), the first feeding area (51) is provided with a slide (511) communicating with the first feeding area (51) and extending to the second feeding area (52), and the second feeding area (52) is arranged on one side of the horizontal slide rail (321) so that the clamping piece (324) can clamp the desiccant in the second feeding area (52).

7. The fully automatic tray bundling, desiccant applying and inspecting integrated apparatus according to claim 1, wherein The jacking rotary mechanism (33) includes a jacking assembly (332) and a rotating assembly (331), and the jacking assembly (332) is rotatably connected with the rotating assembly (331).

8. The fully automatic tray bundling, desiccant applying and inspecting integrated apparatus according to claim 7, wherein The jacking assembly (332) is provided with a jacking table (333), and the top of the jacking table (333) is flush with the transport end of the second transport mechanism (31).

9. The full-automatic TRAY bundling, desiccant loading and inspection integrated device according to any one of claims 1-8, characterized in that, A guide baffle is arranged above the first transport mechanism (21), and the guide baffle extends below the packing mechanism (22).

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