Novel SMT carrier tape packaging machine

Abstract

The utility model relates to the technical field of SMT carrier tape packaging, in particular to a novel SMT carrier tape packaging machine which comprises a cabinet body, a material distributing table is fixedly installed in the middle of the top of the cabinet body, a carrier tape packaging assembly is fixedly installed on one side of the top of the cabinet body, the carrier tape packaging assembly comprises a bottom plate, an operation table is fixedly installed on the upper end face of the bottom plate, and the operation table is fixedly installed on the upper end face of the operation table. A leveling assembly is erected on the operation table, and a carrier tape body is movably placed on the inner side of the operation table. The leveling assembly comprises two vertical frames, the bottoms of the two vertical frames are fixedly installed on the portions, on the two sides of the operation table, of the bottom plate correspondingly, air cylinders are fixedly installed on the opposite sides of the two vertical frames correspondingly, and shaping frames are fixedly installed at the bottoms of the two air cylinders correspondingly. The bottom of the shaping frame makes contact with but is not fixedly connected with the upper end face of the carrier tape body. According to the utility model, the problem that components are easy to separate from and even fall off from a carrier tape after being wound due to poor positioning of the components in the carrier tape in the prior art is solved.

Description

TECHNICAL FIELD

[0001] The utility model relates to SMT carrier tape packaging technical field, concretely is a novel SMT carrier tape packaging machine. BACKGROUND

[0002] SMT carrier tape is a kind of strip-shaped product specially designed for electronic component mounting industry, with specific thickness and equidistantly distributed pocket to hold components, and positioning hole is arranged on the edge to realize accurate indexing positioning of automatic chip mounter, and its anti-static property and ability to adapt to various components make it become the key component for improving efficiency and accuracy in electronic manufacturing field.

[0003] After a large amount of retrieval, the announcement number CN215205513U discloses a novel SMT carrier tape packaging machine, including SMT carrier tape packaging machine body, intelligent deployment work system board, the upper end fixed mounting of SMT carrier tape packaging machine body left end is equipped with packaging operation device, the front end fixed mounting of packaging operation device is equipped with precision detection apron, the lower end fixed mounting of precision detection apron is equipped with first signal connection infrared precision detector, the rear of first signal connection infrared precision detector is fixedly installed with second signal connection infrared precision detector.

[0004] In the prior art, when the device is used, the movement range of the moving carrier tape is detected by the two infrared precision detectors, so that the effect of quickly knowing that the moving carrier tape deviates from the original track and stopping the machine can be realized, so that the packaging machine can be quickly stopped when the packaging machine loses accuracy in the case of moving carrier tape deviation.

[0005] However, in the prior art, after the components are placed in the carrier tape, although the components have been inserted into the pocket of the carrier tape at that time, it is difficult to ensure that the components can be well positioned in the carrier tape, so that after the carrier tape is wound, the components may be separated from the carrier tape, and in severe cases, the components may fall off from the carrier tape, so a novel SMT carrier tape packaging machine is needed to solve the above problems. UTILITY MODEL CONTENTS

[0006] The utility model aims at providing a novel SMT carrier tape packaging machine, which has the advantages of ensuring accurate positioning of components in the carrier tape and effectively preventing components from separating or falling off from the carrier tape, and solves the problem of poor positioning of components in the carrier tape in the prior art, which leads to easy separation or even falling off of components from the carrier tape after winding.

[0007] To achieve the above object, the utility model provides the following technical scheme: A novel SMT carrier tape packaging machine, including the cabinet, the cabinet top middle fixed installation has the distribution table, the cabinet top one side fixed installation has the carrier tape packaging assembly, the carrier tape packaging assembly includes the bottom plate, the bottom plate both sides respectively fixed installation has first guide frame and second guide frame, the bottom plate upper end surface fixed installation has the operation table, the operation table is supported with the leveling assembly, the operation table inboard activity places the carrier tape body, the leveling assembly includes the stand, the stand quantity is two, two stand bottoms respectively fixed installation is in the bottom plate of operation table both sides, two the cylinder is fixedly installed on the opposite side of two stand, two the shaping frame is fixedly installed at the bottom of two cylinder, the shaping frame bottom and carrier tape body upper end surface contact but not fixed connection.

[0008] Preferably, screw holes are provided at the four corners of the bottom of the cabinet, and balance foot pads are screw-mounted, a control console is fixedly installed on the other side of the top of the cabinet, and a carrier tape storage disc is rotatably installed on one side of the cabinet through a first mounting bracket.

[0009] The balance foot pads installed through screw holes and adjustable in height can ensure that the entire cabinet is in a horizontal state after installation, which is crucial for ensuring the stable operation and accurate operation of the machine. Horizontal installation can prevent positioning errors or operation failures caused by machine tilting.

[0010] The control console serves as the main interface for human-computer interaction, facilitating operators to set and monitor the operating state of the machine. Through the control console, operators can easily adjust parameters such as filling speed and component type, achieving flexible and efficient production.

[0011] The carrier tape storage disc rotatably installed through the first mounting bracket can conveniently store and replace carrier tapes. This design not only saves space but also improves operational efficiency, making carrier tape replacement and loading more simple and fast.

[0012] Preferably, a filling assembly is fixedly installed on the upper end surface of the cabinet on one side of the distribution table, the filling assembly is erected above the distribution table and the carrier tape packaging assembly, and an electronic component storage rack is movably inserted on the distribution table.

[0013] In the design, the filling assembly is accurately guided by the X-axis and Y-axis guide assemblies, achieving precise positioning and rapid movement of the filling robot. This design ensures that electronic components can be accurately and efficiently inserted into the pockets of the carrier tape, improving production efficiency and product quality.

[0014] The design of the distribution table allows the electronic component storage rack to be easily inserted and removed, simplifying the process of replacing electronic components. The electronic component storage rack neatly arranges components, providing a stable supply source for the filling robot, ensuring the continuity and stability of the filling process.

[0015] Preferably, the filling assembly comprises a Y-axis guide assembly, an X-axis guide assembly is drivingly installed on the Y-axis guide assembly, and the filling mechanical arm is drivingly installed on the X-axis guide assembly.

[0016] The Y-axis guide assembly and the X-axis guide assembly jointly constitute a two-dimensional movement system of the filling mechanical arm in the design, so that the filling mechanical arm can be accurately positioned and moved on a plane. This design not only improves the filling accuracy, but also increases the flexibility and adaptability of the machine.

[0017] As the core component of the filling assembly, the filling mechanical arm is responsible for grabbing electronic components from the component storage rack and accurately inserting them into the pockets of the carrier tape. The accurate operation of the mechanical arm ensures the accurate positioning of the components, avoiding positioning errors or component damage caused by improper operation.

[0018] Preferably, the carrier tape packaging assembly further comprises a second mounting rack, a winding motor is fixedly installed on one side of the bottom of the second mounting rack, the winding motor adopts a stepper motor structure design, and a winding disc is drivingly installed at one end of the winding motor and penetrates through the second mounting rack.

[0019] In the design, the winding motor adopts a stepper motor structure design, so that the winding process has high precision and controllability. The stepper motor can rotate according to the preset step size and speed, thereby ensuring that the carrier tape remains flat and tight during the winding process, avoiding loose carrier tape or component falling caused by improper winding.

[0020] As the driving component of the winding motor, the winding disc is responsible for winding the carrier tape filled with electronic components. Its design is reasonable and can withstand a large winding force, ensuring the stability and reliability of the winding process.

[0021] Preferably, a feeding assembly is fixedly installed on the bottom plate on one side of the operation table, the feeding assembly comprises a stepper motor and a gear drivingly installed with the stepper motor, and the gear pitch of the gear matches the interval of the positioning holes on the carrier tape body.

[0022] In the design, the stepper motor has high precision and controllability and can rotate according to the preset step size and speed. In the feeding assembly, the stepper motor is responsible for driving the gear to move, thereby driving the carrier tape to move with the correct step size. This design ensures the stability and accuracy of the carrier tape during the movement.

[0023] The gear pitch of the gear matches the interval of the positioning holes on the carrier tape body, so that the gear can accurately grab and move the carrier tape. This design not only improves the feeding accuracy, but also avoids positioning errors or component damage caused by improper feeding. At the same time, the gear has high transmission efficiency and can withstand a large load, ensuring the stability and reliability of the feeding process.

[0024] Compared with the prior art, the utility model has the advantages that:

[0025] The leveling assembly in the utility model is composed of two stands, a cylinder and a shaping frame. The cylinder drives the shaping frame to move downward and contact with the upper end face of the carrier tape body. The shaping frame applies appropriate pressure to the components placed in the pockets of the carrier tape, ensuring accurate positioning of the components in the carrier tape. This design not only prevents the movement of the components in the carrier tape, but also ensures that the components will not separate from the carrier tape during the winding process due to vibration or other factors.

[0026] The feeding assembly includes a stepper motor and a gear driven by the stepper motor. The high precision and controllability of the stepper motor ensure that the carrier tape moves with the correct step length. The gear pitch of the gear matches the spacing of the positioning holes on the carrier tape body, which further improves the accuracy of feeding and avoids positioning errors caused by improper feeding.

[0027] The winding motor adopts a stepper motor structure design, ensuring high precision and controllability during the winding process. The stepper motor can rotate at a preset step length and speed, thereby maintaining the flatness and tightness of the carrier tape during the winding process and avoiding the situation of loose carrier tape or component falling off.

[0028] The filling assembly realizes accurate positioning and rapid movement of the filling robot through the accurate guidance of the X-axis and Y-axis guide assemblies. This design ensures that electronic components can be accurately and efficiently inserted into the pockets of the carrier tape, avoiding poor positioning of components due to improper filling.

[0029] In summary, the novel SMT carrier tape packaging machine effectively solves the problems of poor positioning of components in the carrier tape and easy separation of components from the carrier tape after winding in the prior art. This design not only improves production efficiency, but also ensures product quality, meeting the actual needs of industrial production. BRIEF DESCRIPTION OF DRAWINGS

[0030] Figure 1 is a front view structural schematic diagram of the utility model;

[0031] Figure 2 is a cabinet connecting structure schematic diagram of the utility model;

[0032] Figure 3 is a carrier tape packaging assembly structure schematic diagram of the utility model;

[0033] Figure 4 is a leveling assembly structure schematic diagram of the utility model.

[0034] In the figure: 1, cabinet body; 11, control console; 12, first mounting rack; 121, carrier tape storage tray; 13, balance foot pad; 2, distribution table; 21, electronic component storage rack; 3, filling assembly; 31, Y-axis guide assembly; 32, X-axis guide assembly; 33, filling manipulator; 4, carrier tape packaging assembly; 41, bottom plate; 411, first guide frame; 412, second guide frame; 42, operation table; 43, carrier tape body; 44, flattening assembly; 441, stand; 442, air cylinder; 443, shaping frame; 45, feeding assembly; 46, second mounting rack; 461, winding motor; 462, winding disc. DETAILED DESCRIPTION

[0035] The technical solutions in the embodiments of the utility model will be clearly and completely described below with reference to the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, rather than all the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by those skilled in the art without creative labor fall within the scope of protection of the utility model.

[0036] Embodiment one

[0037] As shown in Figure 1 , Figure 2 , Figure 3 and Figure 4 , the utility model provides an embodiment: a novel SMT carrier tape packaging machine, including cabinet body 1, cabinet body 1 top middle fixed installation has distribution table 2, cabinet body 1 top one side fixed installation has carrier tape packaging assembly 4, carrier tape packaging assembly 4 includes bottom plate 41, and bottom plate 41 both sides are fixedly installed with first guide frame 411 and second guide frame 412 respectively, and bottom plate 41 upper end surface is fixedly installed with operation table 42, and operation table 42 is erected with flattening assembly 44, and operation table 42 inner side is movably placed with carrier tape body 43;Flattening assembly 44 includes stand 441, and the number of two stands 441 is two, and the bottom of two stands 441 is fixedly installed on the bottom plate 41 on the both sides of operation table 42 respectively, and two stands 441 opposite sides are fixedly installed with air cylinder 442 respectively, and the bottom of two air cylinders 442 is fixedly installed with shaping frame 443, and the bottom of shaping frame 443 is in contact with the upper end surface of carrier tape body 43 but is not fixedly connected.

[0038] Specifically, flattening assembly 44 is composed of two stands 441, air cylinder 442 and shaping frame 443. Air cylinder 442 drives shaping frame 443 to move downward and contact with the upper end surface of carrier tape body 43. Shaping frame 443 exerts appropriate pressure on the components placed in the carrier tape pocket, ensuring accurate positioning of the components in the carrier tape. This design not only prevents the movement of components in the carrier tape, but also ensures that the components will not separate from the carrier tape during the winding process due to vibration or other factors.

[0039] The feeding assembly 45 includes a stepper motor and a gear mounted in transmission with the stepper motor. The high precision and controllability of the stepper motor ensures the movement of the carrier tape with correct step length. The pitch of the gear matches the pitch of the positioning holes on the carrier tape body 43, which further improves the precision of feeding and avoids positioning errors caused by improper feeding.

[0040] The winding motor 461 adopts a stepper motor structure design, ensuring high precision and controllability in the winding process. The stepper motor can rotate at a preset step length and speed, thereby maintaining the flatness and tightness of the carrier tape during winding, avoiding the situation of carrier tape relaxation or component falling off.

[0041] The filling assembly 3 realizes accurate positioning and rapid movement of the filling robot 33 through the accurate guidance of the X-axis and Y-axis guide assemblies 31. This design ensures that electronic components can be accurately and efficiently inserted into the pockets of the carrier tape, avoiding poor positioning of components due to improper filling.

[0042] In summary, the novel SMT carrier tape packaging machine effectively solves the problems of poor positioning of components in the carrier tape and easy separation or even falling off of components from the carrier tape after winding in the prior art. This design not only improves production efficiency, but also ensures product quality, meeting the actual needs of industrial production.

[0043] Example Two

[0044] In order to make the stability of the electronic components during loading higher, as shown in Figure 1 and Figure 2 In this embodiment, screw holes are formed at the four corners of the bottom of the cabinet 1, and balance foot pads 13 are threadedly installed therein. A control console 11 is fixedly installed on the top of the cabinet 1, and a carrier tape storage disc 121 is rotatably installed on one side of the cabinet 1 through a first mounting bracket 12.

[0045] The balance foot pads 13, which are installed through screw holes and can adjust the height, can ensure that the entire cabinet 1 is in a horizontal state after installation, which is crucial for ensuring the stable operation and accurate operation of the machine. Horizontal installation can prevent positioning errors or operation failures caused by machine inclination.

[0046] The control console 11 serves as the main interface for human-computer interaction, facilitating the operation personnel to set and monitor the running state of the machine. Through the control console 11, the operation personnel can easily adjust the filling speed, component type, and other parameters, realizing flexible and efficient production.

[0047] The carrier tape storage tray 121, which is rotatably mounted via the first mounting bracket 12, allows for convenient storage and replacement of carrier tapes. This design not only saves space but also improves operational efficiency, making carrier tape replacement and loading simpler and faster.

[0048] Furthermore, a filler assembly 3 is fixedly installed on the upper surface of the cabinet 1 on one side of the sorting platform 2. The filler assembly 3 is mounted above the sorting platform 2 and the carrier packaging assembly 4. An electronic component storage rack 21 is movably inserted on the sorting platform 2.

[0049] In this design, the filling assembly 3 is precisely guided by the X-axis and Y-axis guide assemblies 31, enabling the precise positioning and rapid movement of the filling robot 33. This design ensures that electronic components can be accurately and efficiently inserted into the pockets of the carrier tape, improving production efficiency and product quality.

[0050] The design of the sorting table 2 allows for easy insertion and removal of electronic component storage racks 21, simplifying the process of replacing electronic components. The neatly arranged electronic component storage racks 21 provide a stable supply source for the loading robot 33, ensuring the continuity and stability of the loading process.

[0051] Furthermore, the filling assembly 3 includes a Y-axis guide assembly 31, an X-axis guide assembly 32 is driven and mounted on the Y-axis guide assembly 31, and a filling robot 33 is driven and mounted on the X-axis guide assembly 32.

[0052] In the design, the Y-axis guide assembly 31 and the X-axis guide assembly 32 together constitute the two-dimensional movement system of the loading robot 33, enabling the loading robot 33 to perform precise positioning and movement on a plane. This design not only improves the loading accuracy but also increases the machine's flexibility and adaptability.

[0053] As the core component of the filler assembly 3, the loading robot 33 is responsible for picking up components from the electronic component storage rack 21 and accurately inserting them into the pockets of the carrier tape. The precise operation of the robot ensures accurate positioning of the components, avoiding positioning errors or component damage caused by improper operation.

[0054] Example 2

[0055] To ensure the stability of electronic components during the loading and winding stages, such as Figure 3 As shown, in this embodiment, the carrier packaging assembly 4 also includes a second mounting frame 46. A winding motor 461 is fixedly mounted on one side of the bottom of the second mounting frame 46. The winding motor 461 adopts a stepper motor structure design. One end of the winding motor 461 passes through the second mounting frame 46 and drives the winding reel 462.

[0056] The winding motor 461 adopts a stepper motor structure in the design, so that the winding process has high precision and controllability. The stepper motor can rotate according to the preset step size and speed, thereby ensuring that the carrier tape remains flat and tight during the winding process, and avoiding the carrier tape relaxation or component falling off caused by improper winding.

[0057] As a transmission component of the winding motor 461, the winding disc 462 is responsible for winding the carrier tape filled with electronic components. It has a reasonable design and can withstand a large winding force, ensuring the stability and reliability of the winding process.

[0058] Further, the bottom plate 41 on one side of the operation table 42 is fixedly installed with a feeding assembly 45, which includes a stepper motor and a gear driven by the stepper motor. The gear pitch of the gear matches the interval of the positioning holes on the carrier tape body 43.

[0059] The stepper motor has high precision and controllability, and can rotate according to the preset step size and speed. In the feeding assembly 45, the stepper motor is responsible for driving the gear to move, thereby driving the carrier tape to move with the correct step size. This design ensures the stability and accuracy of the carrier tape during movement.

[0060] The gear pitch of the gear matches the interval of the positioning holes on the carrier tape body 43, so that the gear can accurately grasp the carrier tape and move. This design not only improves the accuracy of feeding, but also avoids positioning errors or component damage caused by improper feeding. At the same time, the gear has high transmission efficiency and can withstand a large load, ensuring the stability and reliability of the feeding process.

[0061] When the utility model is used, it is ensured that the cabinet 1 has been stably installed and adjusted to a horizontal state through the balance foot pad 13. The electronic component storage rack 21 is inserted into the distribution table 2 to ensure that the electronic components are arranged neatly. One end of the carrier tape body 43 wound on the carrier tape storage disc 121 is correctly placed inside the operation table 42, and is aligned with the path of the feeding assembly 45 and the winding disc 462. Turn on the control panel 11 and start the power supply of the carrier tape packaging machine. According to the needs, set the relevant parameters such as filling speed, component type, etc. through the control panel 11.

[0062] The loading robot 33 accurately picks up the electronic components from the electronic component storage rack 21 under the guidance of the X-axis guide assembly 32 and the Y-axis guide assembly 31. The loading robot 33 moves the picked electronic components to the appropriate position above the carrier tape body 43 and prepares to insert them into the pockets of the carrier tape. The loading robot 33 gently inserts the electronic components into the pockets of the carrier tape body 43. During this process, the stepping motor of the feeding assembly 45 has already started to work, ensuring the carrier tape moves with the correct step length by cooperating with the positioning holes on the carrier tape body 43. Once the electronic components are inserted into the pockets of the carrier tape and when the electronic components move to the position of the flattening assembly 44, the flattening assembly 44 starts to work. The two air cylinders 442 are activated simultaneously, pushing the shaping frame 443 to move downward until the bottom of the shaping frame 443 contacts the upper end surface of the carrier tape body 43. The shaping frame 443 applies appropriate pressure to the electronic components, ensuring their accurate positioning in the pockets of the carrier tape and preventing them from moving or falling off in subsequent operations. After the loading and positioning of a group of electronic components are completed, the loading robot 33 returns to above the electronic component storage rack 21, preparing to pick up the next component. At the same time, the feeding assembly 45 continues to move the carrier tape body 43, preparing for the loading of the next group of components. As the loading process proceeds, the winding motor 461 starts to work, gradually winding the carrier tape loaded with electronic components by the winding disc 462. When all the electronic components are loaded and the carrier tape is completely wound, the power of the machine is turned off, and the wound carrier tape is removed from the carrier tape storage disc 121.

[0063] It will be obvious to a person skilled in the art that the application is not limited to the details of the above-described exemplary embodiments but can be implemented in other embodiments without departing from the scope of the application. The scope of the application is therefore defined by the appended claims rather than by the above description, which is intended as exemplary only and is therefore non-limiting. The application is intended to encompass all changes and modifications of the application falling within the meaning of the claims and equivalents thereof. No reference signs in the claims should be considered as limiting the scope of the claims.

Claims

1. A novel SMT carrier tape packaging machine, comprising a cabinet body (1), a distribution table (2) is fixedly installed in the middle of the top of the cabinet body (1), and a carrier tape packaging assembly (4) is fixedly installed on one side of the top of the cabinet body (1), characterized in that: the carrier tape packaging assembly (4) comprises a bottom plate (41), first and second guide frames (411) and (412) are fixedly installed on the two sides of the bottom plate (41) respectively, an operation table (42) is fixedly installed on the upper end face of the bottom plate (41), a leveling assembly (44) is arranged on the operation table (42), and a carrier tape body (43) is movably placed on the inner side of the operation table (42); the leveling assembly (44) comprises two vertical supports (441), the two vertical supports (441) are fixedly installed on the bottom plates (41) on the two sides of the operation table (42) respectively, air cylinders (442) are fixedly installed on the opposite sides of the two vertical supports (441) respectively, shaping frames (443) are fixedly installed at the bottoms of the two air cylinders (442) respectively, and the shaping frames (443) are in contact with the upper end faces of the carrier tape bodies (43) but are not fixedly connected.

2. A novel SMT carrier tape packing machine according to claim 1, characterized in that, balance foot pads (13) are threadedly installed at the screw holes formed at the four corners of the bottom of the cabinet body (1), a control table (11) is fixedly installed on the other side of the top of the cabinet body (1), and a carrier tape storage disc (121) is rotatably installed on one side of the cabinet body (1) through a first mounting bracket (12).

3. A novel SMT carrier tape packing machine according to claim 1, characterized in that, a filling assembly (3) is fixedly installed on the upper end face of the cabinet body (1) on one side of the distribution table (2), the filling assembly (3) is arranged above the distribution table (2) and the carrier tape packaging assembly (4), and an electronic component storage rack (21) is movably inserted on the distribution table (2).

4. A novel SMT carrier tape packing machine according to claim 3, characterized in that, the filling assembly (3) comprises a Y-axis guide assembly (31), an X-axis guide assembly (32) is movably installed on the Y-axis guide assembly (31), and a filling mechanical hand (33) is movably installed on the X-axis guide assembly (32).

5. A novel SMT carrier tape packing machine according to claim 1, characterized in that, the carrier tape packaging assembly (4) further comprises a second mounting bracket (46), a winding motor (461) is fixedly installed on one side of the bottom of the second mounting bracket (46), the winding motor (461) adopts a stepper motor structure design, and a winding disc (462) is movably installed at one end of the winding motor (461) and penetrates through the second mounting bracket (46).

6. A novel SMT carrier tape packing machine according to claim 1, characterized in that, a feeding assembly (45) is fixedly installed on the bottom plate (41) on one side of the operation table (42), the feeding assembly (45) comprises a stepper motor and a gear movably installed with the stepper motor, and the pitch of the gear is matched with the interval of the positioning holes on the carrier tape body (43).

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