Splicing machine

By using a centralized negative pressure supply pipeline and a three-way valve system, the problems of insufficient negative pressure and frequent malfunctions in the splicing machine were solved, achieving stable splicing of the inner lining paper and inner frame paper, improving the efficiency of the splicing machine and reducing maintenance costs.

CN223878287UActive Publication Date: 2026-02-06CHINA TOBACCO JIANGSU INDAL
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Patent Information

Application Number
CN202520174238.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-01-26
Publication Date
2026-02-06
Estimated Expiration
2035-01-26

AI Technical Summary

Technical Problem

Existing splicing machines are prone to insufficient negative pressure supply during the splicing of inner liner paper and inner frame paper, leading to splicing failure. Furthermore, the negative pressure generator is frequently damaged, affecting packaging efficiency and resulting in high maintenance costs.

Method used

A centralized negative pressure supply pipeline and a three-way valve are used to connect the inner lining paper and inner frame paper splicing mechanism respectively. The negative pressure on/off valve and flow control valve ensure a stable supply of negative pressure, avoid insufficient negative pressure and impurities entering, and reduce the failure rate.

Benefits of technology

It improves the stability and efficiency of splicing machines, reduces maintenance frequency and costs, and avoids splicing failures and re-threading of paper due to insufficient negative pressure.

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Abstract

The utility model belongs to the technical field of cigarette packaging, and discloses a splicing machine. The splicing machine comprises a negative pressure supply pipeline, a three-way valve, a lining paper splicing mechanism and an inner frame paper splicing mechanism, one end of the negative pressure supply pipeline is connected with a negative pressure centralized supply device, a first opening of the three-way valve is connected to the other end of the negative pressure supply pipeline, and the lining paper splicing mechanism is connected to a second opening of the three-way valve. And the inner frame paper splicing mechanism is connected to the third opening of the three-way valve and can splice the inner frame paper under the negative pressure effect, and the inner frame paper splicing mechanism is connected to the third opening of the three-way valve and can splice the inner frame paper under the negative pressure effect. Negative pressure is supplied to the lining paper splicing mechanism and the inner frame paper splicing mechanism in a concentrated mode, negative pressure generator faults caused by poor air quality during positive pressure supply can be avoided, the phenomenon of insufficient negative pressure caused by simultaneous splicing can be avoided, therefore, the possibility of splicing failure is reduced, shutdown maintenance of a splicing machine due to the faults is also avoided, and the splicing efficiency is improved. And the efficiency of the splicing machine is ensured.
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Description

TECHNICAL FIELD

[0001] The utility model relates to cigarette package technical field especially relates to a splicing machine. BACKGROUND

[0002] In the cigarette package process, the splicing mechanism is used in the package device (for example FK high speed package machine) to splice the inner lining paper and the inner frame paper, and the splicing mechanism is communicated with the air path system in the splicing machine and performs the splicing action under the control of the air path system. The existing splicing mechanism needs to adsorb and position the inner lining paper, the inner frame paper or the splicing material (such as adhesive tape), so the air path system is usually provided with a negative pressure generator, and the negative pressure generator supplies negative pressure to the inner lining paper splicing assembly and the inner frame paper splicing assembly in the splicing mechanism respectively.

[0003] But in the process of realizing the splicing action, especially when the inner lining paper and the inner frame paper splice at the same time, the negative pressure supply is insufficient, which leads to the failure of the splicing action, and further leads to the need to rethread the paper, which seriously affects the packaging efficiency of the splicing machine. At the same time, the damage frequency of the negative pressure generator is also high, and it needs to be replaced every 2 months, which needs frequent maintenance and further affects the packaging efficiency of the splicing machine.

[0004] Therefore, a splicing machine is needed to solve the above technical problems. UTILITY MODEL CONTENT

[0005] The utility model aims at providing a kind of splicing machine, can stably, reliably splice the inner lining paper and the inner frame paper, and maintenance cost is lower.

[0006] To achieve this purpose, the utility model adopts the following technical solutions:

[0007] Splicing machine, comprising:

[0008] Negative pressure supply pipeline, one end of the negative pressure supply pipeline is connected with negative pressure centralized supply device;

[0009] Three-way valve, the three-way valve has the first opening, the second opening and the third opening in communication, the first opening is connected to the other end of the negative pressure supply pipeline;

[0010] Inner lining paper splicing mechanism, the inner lining paper splicing mechanism is connected to the second opening, and the inner lining paper splicing mechanism can splice the inner lining paper under the action of negative pressure;

[0011] Inner frame paper splicing mechanism, the inner frame paper splicing mechanism is connected to the third opening, and the inner frame paper splicing mechanism can splice the inner frame paper under the action of negative pressure.

[0012] As preferably, the inner liner paper splicing mechanism comprises a first air path, a first negative pressure on-off valve and a first splicing assembly, one end of the first air path is connected to the second opening, the other end of the first air path is connected to the first splicing assembly, the first negative pressure on-off valve is arranged in the first air path and located between the three-way valve and the first splicing assembly, and the first splicing assembly is used for adsorbing and folding the inner liner paper to realize the splicing action of the inner liner paper.

[0013] As preferably, the inner liner paper splicing mechanism further comprises a first flow control valve, the first flow control valve is arranged in the first air path and located between the first negative pressure on-off valve and the first splicing assembly.

[0014] As preferably, the inner liner paper splicing mechanism further comprises a first positive pressure on-off valve, one end of the first positive pressure on-off valve is connected to the first air path and connected between the first flow control valve and the first splicing assembly, and the other end of the first positive pressure on-off valve is connected with a positive pressure supply device.

[0015] As preferably, the inner liner paper splicing mechanism further comprises a first pressure detection table, the first pressure detection table is connected to the first air path and connected between the first flow control valve and the first splicing assembly.

[0016] As preferably, the inner frame paper splicing mechanism comprises a second air path, a second negative pressure on-off valve and a second splicing assembly, one end of the second air path is connected to the third opening, the other end of the second air path is connected to the second splicing assembly, the second negative pressure on-off valve is arranged in the second air path and located between the three-way valve and the second splicing assembly, and the second splicing assembly is used for adsorbing and folding the inner frame paper to realize the splicing action of the inner frame paper.

[0017] As preferably, the inner frame paper splicing mechanism further comprises a second flow control valve, the second flow control valve is arranged in the second air path and located between the second negative pressure on-off valve and the second splicing assembly.

[0018] As preferably, the inner frame paper splicing mechanism further comprises a second positive pressure on-off valve, one end of the second positive pressure on-off valve is connected to the second air path and connected between the second flow control valve and the second splicing assembly, and the other end of the second positive pressure on-off valve is connected with a positive pressure supply device.

[0019] As preferably, the second positive pressure on-off valve and the second air path are further connected with a positive pressure flow regulating valve.

[0020] As preferred, the inner frame paper splicing mechanism further comprises a second pressure detection meter, which is connected to the second gas path and between the second flow control valve and the second splicing assembly.

[0021] The splicing machine has the advantages that: the negative pressure supply pipeline centrally supplies negative pressure to the inner lining paper splicing mechanism and the inner frame paper splicing mechanism, the negative pressure generator failure caused by poor air quality during positive pressure supply is avoided, and thus, the stop maintenance of the splicing machine by the negative pressure generator is avoided, and the efficiency of the splicing machine is ensured. In addition, compared with using the negative pressure generator to drive the inner lining paper splicing mechanism and the inner frame paper splicing mechanism, the centralized negative pressure supply can avoid the negative pressure shortage phenomenon caused by simultaneous splicing, thereby reducing the possibility of splicing failure, avoiding the phenomenon of rethreading, and further improving the efficiency of the splicing machine. BRIEF DESCRIPTION OF DRAWINGS

[0022] Figure 1 is a structural schematic view of a splicing machine in the prior art;

[0023] Figure 2 is a structural schematic view of a splicing machine in the prior art.

[0024] In the drawings:

[0025] 100, negative pressure generator;

[0026] 11, negative pressure supply pipeline; 12, three-way valve;

[0027] 20, first gas path; 21, first negative pressure on-off valve; 22, first splicing assembly; 23, first flow control valve; 24, first pressure detection meter; 25, first positive pressure on-off valve;

[0028] 30, second gas path; 31, second negative pressure on-off valve; 32, second splicing assembly; 33, second flow control valve; 34, second pressure detection meter; 35, second positive pressure on-off valve; 36, positive pressure flow regulating valve. DETAILED DESCRIPTION

[0029] The utility model will be further described in detail below in combination with the drawings and embodiments. It can be understood that the specific embodiments described herein are only used to explain the utility model, and not limited to the utility model. In addition, it should be noted that, in order to facilitate the description, only the part related to the utility model is shown in the drawings, not all structures.

[0030] In the description of the utility model, unless another definite provision and limitation, the term "link", "connect", "fix", "abut" should do broad sense understanding, for example, can be fixed connection, also can be detachable connection, or be integrated;Can be mechanical connection, also can be electrical connection;Can be directly connected, also can be indirectly connected through the intermediate medium, can be two elements inside the communication or two element's mutual action relation.For the ordinary skilled person in the art, the specific meaning of the above-mentioned terms in the utility model can be understood according to the specific circumstances.

[0031] In the utility model, unless another definite provision and limitation, the first feature is "on" or "under" the second feature can include the first and second features direct contact, also can include the first and second features are not direct contact but contact through the additional feature between them.Moreover, the first feature is "on", "above" and "on" the second feature includes the first feature is directly above and obliquely above the second feature, or just indicates that the horizontal height of the first feature is higher than the second feature.The first feature is "under", "below" and "under" the second feature includes the first feature is directly below and obliquely below the second feature, or just indicates that the horizontal height of the first feature is less than the second feature.

[0032] In the description of the embodiment, the orientation or position relationship of the terms "on", "under", "right", "left" and the like is based on the orientation or position relationship shown in the drawing, only for the convenience of description and simplification of operation, and does not indicate or imply that the device or element referred to must have a particular orientation, be constructed and operated in a particular orientation, therefore it cannot be understood as a limitation on the utility model.In addition, the terms "first", "second" are only used to distinguish in the description, and have no special meaning.

[0033] As Figure 1 As shown in the prior art, the air path system of the splicing machine is connected with the positive pressure supply device, and through two negative pressure generators 100, the positive pressure can be converted into negative pressure and provided to the inner liner paper splicing mechanism and the inner frame paper splicing mechanism respectively.The inner liner paper splicing mechanism includes a first splicing assembly 22, i.e., an inner liner paper movable folder and an inner liner paper fixed folder, which can cooperate to realize the splicing action of bonding the adhesive tape on two sections of inner liner paper to realize the splicing of the inner liner paper.The inner frame paper splicing mechanism includes a second splicing assembly 32, i.e., an inner frame paper movable folder and an inner frame paper fixed folder, which can cooperate to realize the splicing action of bonding the adhesive tape on two sections of inner frame paper to realize the splicing of the inner frame paper.

[0034] In the process of supplying positive pressure, if the impurities in the air are more, the negative pressure generator 100 will be blocked, causing failure. And in the splicing process, because the adhesive tape, inner liner paper, inner frame paper need to be adsorbed and positioned, so the floating foam, material debris, dust in the air and other impurities will be sucked into the air path system, thereby causing the blockage of holes, pipelines, valve bodies and detector joints caused by impurities, resulting in limited negative pressure, limited on-off speed, limited detection accuracy and other problems, such as the frequent failure of the negative pressure generator 100 described above, insufficient negative pressure and other phenomena.

[0035] Therefore, as Figure 2 shown, the utility model provides a splicing machine which can avoid the above failure phenomenon. Specifically, the splicing machine comprises a negative pressure supply pipeline 11, a three-way valve 12 and an inner liner paper splicing mechanism. Among them, one end of the negative pressure supply pipeline 11 is connected with a negative pressure centralized supply device, and the other end is connected to the three-way valve 12. The three-way valve 12 has a first opening, a second opening and a third opening connected in communication, wherein the first opening is connected to the other end of the negative pressure supply pipeline 11, the second opening is connected to the inner liner paper splicing mechanism, and the third opening is connected to the inner frame paper splicing mechanism. In the splicing machine, the inner liner paper splicing mechanism also comprises an inner liner paper movable folder and an inner liner paper fixed folder, and the inner frame paper splicing mechanism also comprises an inner frame paper movable folder and an inner frame paper fixed folder. The structure, working principle and driving mode of the inner liner paper splicing mechanism and the inner frame paper splicing mechanism are the same as those in the prior art, and the utility model will not be described in detail.

[0036] By supplying negative pressure to the inner liner paper splicing mechanism and the inner frame paper splicing mechanism through the negative pressure supply pipeline 11, the failure of the negative pressure generator 100 caused by poor air quality during positive pressure supply can be avoided, thereby avoiding the shutdown maintenance of the splicing machine by the negative pressure generator 100, and ensuring the efficiency of the splicing machine. And compared with using the negative pressure generator 100 to drive the inner liner paper splicing mechanism and the inner frame paper splicing mechanism, centralized negative pressure supply can avoid the insufficient negative pressure phenomenon caused by simultaneous splicing, thereby reducing the possibility of splicing failure, avoiding the phenomenon of rethreading, and further improving the efficiency of the splicing machine.

[0037] Specifically, as Figure 2As shown, in the embodiment, the inner liner splicing mechanism comprises a first air path 20, a first negative pressure on-off valve 21 and a first splicing assembly 22. The one end of the first air path 20 is connected to the second opening, and the other end of the first air path 20 is connected to the first splicing assembly 22, so that the negative pressure can be supplied to the first splicing assembly 22 through the first air path 20 to realize the splicing of the inner liner. The first negative pressure on-off valve 21 is arranged between the three-way valve 12 and the first splicing assembly 22 on the first air path 20, and the supply of negative pressure can be controlled through the first negative pressure on-off valve 21. For example, when the first negative pressure on-off valve 21 is turned on, under the action of negative pressure, air can enter the first splicing assembly 22 from the first air path 20 and flow into the three-way valve 12 and the negative pressure centralized supply device through the first air path 20. At this time, the first splicing assembly 22 can realize corresponding adsorption and splicing actions on the adhesive tape and the inner liner. When the first negative pressure on-off valve 21 blocks the first air path 20, the first splicing assembly 22 loses the continuous supply of negative pressure at this time.

[0038] Through the first negative pressure on-off valve 21, before splicing, the first air path 20 can be blocked to avoid impurities entering the first splicing assembly 22 due to negative pressure, thereby causing blockage and other phenomena. During splicing (for example, during the process of unwinding the adhesive tape), the first negative pressure on-off valve 21 remains in the on state until the splicing is completed. After splicing is completed, that is, the adhesive tape is bonded to the surface of the inner liner and leaves the first splicing assembly 22, the first negative pressure on-off valve 21 blocks the first air path 20 again, thereby ensuring the cleanliness of the air path of the entire splicing machine.

[0039] More specifically, in the embodiment, the first negative pressure on-off valve 21 selects the SMC VT325V-035D electromagnetic valve, which is driven by 24V direct current and has a relatively fast response speed, so that it can be quickly turned on when a conduction signal is obtained, thereby ensuring that the adhesive tape is adsorbed immediately when it is first contacted, and preventing the adhesive tape from being adsorbed into dust due to premature adsorption or from being adsorbed out of place due to adsorption delay.

[0040] Continuing to refer to Figure 2 As shown, in the embodiment, the inner liner splicing mechanism further comprises a first flow control valve 23, which is arranged between the first negative pressure on-off valve 21 and the first splicing assembly 22 on the first air path 20. The first flow control valve 23 can control the flow of air entering the first air path 20 under the action of negative pressure, thereby avoiding the phenomenon of excessive adsorption force due to excessive negative pressure and ensuring the normal performance of the splicing action.

[0041] Further, in the present embodiment, the inner liner splicing mechanism further comprises a first pressure detection gauge 24, which is connected to the first air path 20 and between the first flow control valve 23 and the first splicing assembly 22. Through the first pressure detection gauge 24, the pressure in the first splicing assembly 22 can be detected, so as to reflect whether the normal adsorption is achieved. Preferably, the first pressure detection gauge 24 also adopts a detection gauge with a working voltage of 24V, such as a DP-100 vacuum negative pressure gauge of Pansonic, so as to have the same working voltage (including the voltage of input and output signals) with the first negative pressure on-off valve 21, and both of them also adopt direct current driving, thereby the electrical design of the inner liner splicing mechanism can be simplified.

[0042] Preferably, the inner liner splicing mechanism further comprises a first positive pressure on-off valve 25, one end of which is connected to the first air path 20 and between the first flow control valve 23 and the first splicing assembly 22, and the other end of which is connected with a positive pressure supply device. In the long-term operation process, dust and other impurities inevitably enter the inner liner splicing mechanism, and if not cleaned in time, the inner liner splicing mechanism will be gradually eroded by these impurities over a long period of time, which will affect the stability of the inner liner splicing mechanism and thus affect the stability of the splicing process. Through the first positive pressure on-off valve 25, air can be blown to the inner liner splicing mechanism, so as to blow out the impurities in the inner liner splicing mechanism, realize automatic cleaning, and reduce the frequency and cost of maintenance.

[0043] Continuing to refer to Figure 2 In the present embodiment, the inner frame paper splicing mechanism comprises a second air path 30, a second negative pressure on-off valve 31 and a second splicing assembly 32. One end of the second air path 30 is connected to the third opening of the three-way valve 12, and the other end of the second air path 30 is connected to the second splicing assembly 32, so that negative pressure can be supplied to the second splicing assembly 32 through the second air path 30 to realize the splicing action of the inner frame paper. The second negative pressure on-off valve 31 is arranged in the second air path 30 and between the three-way valve 12 and the second splicing assembly 32, and the supply of negative pressure can be controlled through the second negative pressure on-off valve 31. For example, when the second negative pressure on-off valve 31 is turned on, air can enter the second splicing assembly 32 under the action of negative pressure, and flow into the three-way valve 12 and the negative pressure centralized supply device through the second air path 30. At this time, the second splicing assembly 32 can realize the corresponding adsorption and splicing action of the adhesive tape and the inner liner paper. When the second negative pressure on-off valve 31 blocks the second air path 30, the second splicing assembly 32 loses the continuous supply of negative pressure.

[0044] Similar to the inner liner paper splicing mechanism, the inner frame paper splicing mechanism also comprises a second flow control valve 33, which is arranged in the second air path 30 and located between the second negative pressure on-off valve 31 and the second splicing assembly 32. The second flow control valve 33 can control the flow of air entering the second air path 30 under the action of negative pressure, thereby avoiding the phenomenon of excessive suction force caused by excessive negative pressure and ensuring the normal operation of the splicing action.

[0045] Optionally, the inner frame paper splicing mechanism also comprises a second pressure detection table 34, which is connected to the second air path 30 and connected between the second flow control valve 33 and the second splicing assembly 32. The second negative pressure on-off valve 31 also adopts an SMC VT325V-035D electromagnetic valve, and the second pressure detection table 34 also adopts a Pansonic DP-100 vacuum negative pressure table, so that the inner liner paper splicing mechanism and the inner frame paper splicing mechanism can work in the same voltage and current environment, thereby further simplifying the electrical design of the splicing machine.

[0046] Preferably, the inner frame paper splicing mechanism also comprises a second positive pressure on-off valve 35, one end of which is connected to the second air path 30 and connected between the second flow control valve 33 and the second splicing assembly 32, and the other end of which is also connected with a positive pressure supply device. During a long period of operation, dust and other impurities will inevitably enter the inner frame paper splicing mechanism. If not cleaned in time, the inner frame paper splicing mechanism will be gradually eroded by these impurities over a long period of time, affecting the stability of the inner frame paper splicing mechanism and thus affecting the stability of the splicing process. By the second positive pressure on-off valve 35, air can be blown to the inner frame paper splicing mechanism, thereby blowing out the impurities in the inner frame paper splicing mechanism, achieving automatic cleaning and reducing the frequency and cost of maintenance.

[0047] Further optionally, a positive pressure flow regulating valve 36 is connected between the second positive pressure on-off valve 35 and the second air path 30, which can adjust the blowing force of the inner frame paper splicing mechanism, thereby avoiding excessive blowing force causing damage to the inner frame paper and other materials.

[0048] In the description of the present specification, the description referring to the terms "some embodiments", "other embodiments", and the like means that the specific features, structures, materials or characteristics described in connection with the embodiments or examples are included in at least one embodiment or example of the present application. In the present specification, the illustrative description of the above terms does not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials or characteristics described can be combined in any one or more embodiments or examples in a suitable manner.

[0049] Obviously, the above embodiments of the present application are merely examples for clearly illustrating the present application, and are not intended to limit the implementation modes of the present application. For those skilled in the art, various obvious changes, re-adjustments and replacements can be made without departing from the protection scope of the present application. Here, it is not necessary and also impossible to enumerate all the implementation modes. Any modification, equivalent replacement and improvement made within the spirit and principle of the present application shall be included in the protection scope of the present application claims.

Claims

1. Splicing machine, characterized in that, The invention relates to a splicing machine comprising: a negative pressure supply pipeline (11) having one end connected with a negative pressure centralized supply device; a three-way valve (12) having a first opening, a second opening and a third opening connected in communication, the first opening being connected to the other end of the negative pressure supply pipeline (11); an inner liner paper splicing mechanism connected to the second opening, the inner liner paper splicing mechanism being capable of performing a splicing action of the inner liner paper under the action of negative pressure; an inner frame paper splicing mechanism connected to the third opening, the inner frame paper splicing mechanism being capable of performing a splicing action of the inner frame paper under the action of negative pressure.

2. The splicing machine according to claim 1, wherein the inner liner paper splicing mechanism comprises a first air path (20), a first negative pressure on-off valve (21) and a first splicing assembly (22), one end of the first air path (20) being connected to the second opening, the other end of the first air path (20) being connected to the first splicing assembly (22), the first negative pressure on-off valve (21) being arranged in the first air path (20) and located between the three-way valve (12) and the first splicing assembly (22), the first splicing assembly (22) being used for adsorbing and folding the inner liner paper to realize the splicing action of the inner liner paper.

3. The splicing machine according to claim 2, wherein the inner liner paper splicing mechanism further comprises a first flow control valve (23), the first flow control valve (23) being arranged in the first air path (20) and located between the first negative pressure on-off valve (21) and the first splicing assembly (22).

4. The splicing machine according to claim 3, wherein the inner liner paper splicing mechanism further comprises a first positive pressure on-off valve (25), one end of the first positive pressure on-off valve (25) being connected to the first air path (20) and connected between the first flow control valve (23) and the first splicing assembly (22), the other end of the first positive pressure on-off valve (25) being connected with a positive pressure supply device.

5. The splicing machine according to claim 3, wherein the inner liner paper splicing mechanism further comprises a first pressure detection table (24), the first pressure detection table (24) being connected to the first air path (20) and connected between the first flow control valve (23) and the first splicing assembly (22).

6. The splicing machine according to claim 1, wherein the inner frame paper splicing mechanism comprises a second air path (30), a second negative pressure on-off valve (31) and a second splicing assembly (32), one end of the second air path (30) being connected to the third opening, the other end of the second air path (30) being connected to the second splicing assembly (32), the second negative pressure on-off valve (31) being arranged in the second air path (30) and located between the three-way valve (12) and the second splicing assembly (32), the second splicing assembly (32) being used for adsorbing and folding the inner frame paper to realize the splicing action of the inner frame paper.

7. The splicing machine according to claim 6, wherein the inner frame paper splicing mechanism further comprises a second flow control valve (33) disposed in the second air path (30) and located between the second negative pressure on-off valve (31) and the second splicing assembly (32).

8. The splicing machine according to claim 7, wherein the inner frame paper splicing mechanism further comprises a second positive pressure on-off valve (35) connected to the second air path (30) and located between the second flow control valve (33) and the second splicing assembly (32).

9. The splicing machine according to claim 8, wherein a positive pressure flow regulating valve (36) is further connected between the second positive pressure on-off valve (35) and the second air path (30).

10. The splicing machine according to claim 7, wherein the inner frame paper splicing mechanism further comprises a second pressure detection gauge (34) connected to the second air path (30) and located between the second flow control valve (33) and the second splicing assembly (32).