Ceramic tile frame and automatic frame stacking device
By designing a tile rack and an automatic stacking device, and utilizing a combination of support plates, backing plates, connecting rods, and limiting plates, the problem of tile racks easily falling off during transportation was solved. This achieved stable positioning and automated stacking of tiles, improving the stability and automation of tile stacking.
Patent Information
- Application Number
- CN202520595538.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-31
- Publication Date
- 2026-02-06
- Estimated Expiration
- 2035-03-31
AI Technical Summary
Existing tile racks are prone to tiles falling off during transport due to vibration or tilting, and have a low level of automation.
A tile rack was designed, including a material support plate, a backing plate, a connecting rod, and a limiting plate. The connecting rod and the limiting plate work together to achieve stable positioning of the tiles. Combined with an automatic stacking device, the tiles are automatically stacked using horizontal and inclined conveyor belts, a turning rack, and a pushing component.
It improves the stability and reliability of tile stacking, enhances automation, and ensures the stability and neatness of tiles during transportation.
Smart Images

Figure CN223878515U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to a ceramic tile production technical field especially a ceramic tile frame and automatic stacking device. BACKGROUND
[0002] Ceramic tile is with refractory and half metal oxide, via grinding, mixing, pressing, glazing, sintering and forms an acid and alkali resistant porcelain or stone quality etc., building or decorative material, is called ceramic tile. Its raw material is mixed by clay, etc. In order to facilitate the batch packaging and transfer of the produced ceramic tile, ceramic tile frame is usually used for stacking collection.
[0003] In the application number as 202122021212.6 Chinese utility model patent discloses a kind of ceramic tile rest frame, including fixed seat and support arm being set on fixed seat, it is by placing ceramic tile in sequence on fixed seat and makes ceramic tile abut on support arm, realizes the stacking placement of ceramic tile, but ceramic tile frame can appear vibration or inclination etc. during transfer, in turn make ceramic tile easily overturn from the side far from support arm and fall, reduce the reliability of use, reduce the stability of ceramic tile stacking, and currently usually adopt manual stacking, and the degree of automation is low. UTILITY MODEL CONTENT
[0004] In order to overcome the deficiencies of prior art, the purpose of the utility model is to provide a kind of ceramic tile frame and automatic stacking device that improve the stability of ceramic tile stacking and improve the reliability of use.
[0005] The technical scheme adopted by the utility model is as follows:
[0006] A kind of ceramic tile frame, including material supporting plate, the top side of material supporting plate is connected with rest plate, the top other side of material supporting plate is hinged with first connecting rod, one end of connecting rod is hinged with second connecting rod, one end of second connecting rod is connected with limit plate, detachable connection is established between material supporting plate and U-shaped limit strip, the inner side of U-shaped limit strip is movably abutted with the side of first connecting rod away from rest plate.
[0007] As preferred, two insertion holes are arranged on the material supporting plate, and the two ends of the U-shaped limit strip are connected with insertion strips, respectively.
[0008] As preferred, the top of the rest plate is connected with an L-shaped rubber pad strip, and the side of the limit plate away from the second connecting rod is connected with a rubber pad.
[0009] As preferred, the bottom of the material supporting plate is connected with a supporting leg.
[0010] As preferred, the middle part of the material supporting plate is provided with a first through slot, and the middle part of the rest plate is provided with a second through slot.
[0011] The utility model discloses still provide a kind of automatic stacking device, it includes any one of the above ceramic tile rack, still include horizontal conveyor belt and two symmetrical setting inclined conveyors, two inclined conveyors between being equipped with turnover frame, backboard is set on the side of turnover frame, and material supporting plate is set below turnover frame, turnover frame is rotatably connected with turnover wheel, and turnover wheel is evenly arranged with several, ceramic tile rack is placed on horizontal conveyor belt.
[0012] As preferred, the automatic stacking device further comprises a clamping positioning mechanism, the clamping positioning mechanism comprises two groups of symmetrically arranged first material pushing assemblies, the two groups of first material pushing assemblies are respectively arranged on one side of the two inclined conveyors, each group of first material pushing assemblies comprises a roller, a material pushing frame and a pneumatic cylinder, the output end of the pneumatic cylinder is connected to one side of the material pushing frame away from the inclined conveyor, and the roller is rotatably connected to the other side of the material pushing frame, and a plurality of rollers are evenly arranged.
[0013] As preferred, a turnover material blocking strip is arranged between the two inclined conveyors and away from the backboard.
[0014] As preferred, the automatic stacking device further comprises a second material pushing assembly and an X-axis feeding mechanism, the X-axis feeding mechanism is provided with a lifting material supporting frame, the lifting material supporting frame is arranged on one side of the inclined conveyor, and a material supporting roller is rotatably connected to the top of the lifting material supporting frame, and a plurality of material supporting rollers are evenly arranged, and the second material pushing assembly is arranged on one side of the lifting material supporting frame away from the inclined conveyor.
[0015] As preferred, a Y-axis feeding mechanism is arranged between the lifting material supporting frame and the inclined conveyor.
[0016] The utility model has the advantages of:
[0017] The ceramic tile rack places the ceramic tiles on the material supporting plate one by one and makes the ceramic tiles abut against the backboard, realizes the stacking and placing of the ceramic tiles, then turns over the first connecting rod and the second connecting rod, makes the limiting plate abut against one side of the ceramic tiles away from the backboard, and further forms the limiting of the ceramic tiles, finally installs the U-shaped limiting strip on the material supporting plate, makes one side of the first connecting rod away from the backboard abut against the inner side of the U-shaped limiting strip, and further forms the locking of the first connecting rod, improves the stability of the ceramic tile stacking and improves the use reliability, automatically stacks the ceramic tiles on the ceramic tile rack through the automatic stacking device, and improves the degree of automation. BRIEF DESCRIPTION OF DRAWINGS
[0018] Figure 1 It is the opening state schematic diagram before the ceramic tile rack stacking.
[0019] Figure 2 It is the locking state schematic diagram after the ceramic tile rack stacking.
[0020] Figure 3 It is the structure exploded schematic diagram of the ceramic tile rack.
[0021] Figure 4 Fig. 1 is a perspective view of the automatic stacking device.
[0022] Figure 5 Fig. 1 is a perspective view of the automatic stacking device. Figure 4 Fig. 1 is a perspective view of the automatic stacking device.
[0023] Fig. 1 is a perspective view of the automatic stacking device. In the figure: 1. a material supporting plate; 2. a back plate; 3. a first connecting rod; 4. a second connecting rod; 5. a limiting plate; 6. a U-shaped limiting strip; 7. a socket; 8. a plug-in strip; 9. an L-shaped rubber pad strip; 10. a rubber pad; 11. a supporting leg; 12. a first through groove; 13. a second through groove; 14. a horizontal conveying belt; 15. an inclined conveying belt; 16. a material turning frame; 17. a material turning wheel; 18. a first material pushing assembly; 1801. a roller; 1802. a material pushing frame; 1803. a pneumatic cylinder; 19. a turnover material blocking strip; 20. a second material pushing assembly; 21. an X-axis feeding mechanism; 22. a lifting material supporting frame; 23. a material supporting roller; 24. a Y-axis feeding mechanism. DETAILED DESCRIPTION
[0024] The technical solutions in the embodiments of the present application will be apparently and completely described below with reference to the drawings in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, rather than all the embodiments. Based on the embodiments in the present application, all the other embodiments obtained by those skilled in the art without creative labor fall within the protection scope of the present application.
[0025] Please refer to Figures 1-3 The present application provides a technical solution: a ceramic tile rack, comprising a material supporting plate 1, one side of the top of the material supporting plate 1 is connected with a back plate 2, the other side of the top of the material supporting plate 1 is hingedly connected with a first connecting rod 3, one end of the connecting rod is hingedly connected with a second connecting rod 4, one end of the second connecting rod 4 is connected with a limiting plate 5, the material supporting plate 1 is detachably connected with a U-shaped limiting strip 6, and the side of the first connecting rod 3 away from the back plate 2 movably abuts against the inner side of the U-shaped limiting strip 6.
[0026] By placing the ceramic tiles on the material supporting plate 1 in turn and making the ceramic tiles abut against the back plate 2, the stacking and placing of the ceramic tiles are realized, then the side of the ceramic tiles away from the back plate 2 is made to abut against the limiting plate 5 by turning over the first connecting rod 3 and the second connecting rod 4, thereby limiting the ceramic tiles, finally the U-shaped limiting strip 6 is installed on the material supporting plate 1, the side of the first connecting rod 3 away from the back plate 2 is made to abut against the inner side of the U-shaped limiting strip 6, thereby locking the first connecting rod 3, and the stacking stability of the ceramic tiles is improved and the use reliability is improved.
[0027] In order to facilitate the installation and removal of the limit strip 6, preferably, the material supporting plate 1 is provided with two insertion holes 7, and the limit strip 6 is provided with two insertion strips 8, and the two insertion strips 8 are respectively inserted into the two insertion holes 7, so as to realize the quick installation of the limit strip 6, and the limit strip 6 is quickly removed by taking out the insertion strip 8 from the insertion hole 7.
[0028] In order to prevent scratching the surface of the ceramic tile, preferably, the top of the back plate 2 is provided with an L-shaped rubber pad strip 9, and the side of the limiting plate 5 away from the second connecting rod 4 is provided with a rubber pad 10, so as to prevent scratching the surface of the ceramic tile.
[0029] In order to facilitate the support of the material supporting plate 1, preferably, the bottom of the material supporting plate 1 is provided with a supporting leg 11.
[0030] In order to reduce the material use and weight of the ceramic tile frame, and reduce the finished product, preferably, the middle part of the material supporting plate 1 is provided with a first through slot 12, and the middle part of the back plate 2 is provided with a second through slot 13, so as to reduce the material use, reduce the finished product and reduce the weight of the ceramic tile frame.
[0031] Please refer to Figures 4-5 The utility model also provides an automatic stacking device which comprises the ceramic tile frame and further comprises a horizontal conveying belt 14 and two symmetrical inclined conveying belts 15, a material turning frame 16 is arranged between the two inclined conveying belts 15, the back plate 2 is arranged on one side of the material turning frame 16, the material supporting plate 1 is arranged below the material turning frame 16, a material turning wheel 17 is rotatably connected to the material turning frame 16, and the material turning wheel 17 is uniformly arranged with a plurality of material turning wheels 17.
[0032] The automatic stacking device is used for automatically stacking the ceramic tiles on the ceramic tile frame, so as to improve the automation degree.
[0033] In order to facilitate the neatness of the tile stack, in the embodiment, preferably, the automatic stacking device further comprises a clamping positioning mechanism, the clamping positioning mechanism comprises two groups of first pushing assemblies 18 arranged symmetrically, and the two groups of first pushing assemblies 18 are arranged on one side of the two inclined conveying belts 15 respectively. Each group of first pushing assemblies 18 comprises a roller 1801, a pushing frame 1802, and a pneumatic cylinder 1803. The output end of the pneumatic cylinder 1803 is connected to one side of the pushing frame 1802 away from the inclined conveying belt 15, and the roller 1801 is rotatably connected to the other side of the pushing frame 1802. A plurality of rollers 1801 are uniformly arranged. The purpose is to drive the two pushing frames 1802 to move oppositely by the two pneumatic cylinders 1803, so that the rollers 1801 on both sides clamp the tiles oppositely, adjust the position of the tiles, and make the tiles centered, so as to ensure that the subsequent tiles are stacked on the tile rack more neatly.
[0034] In order to facilitate the position adjustment of the tiles, in the embodiment, preferably, a turnover blocking strip 19 is arranged between the two inclined conveying belts 15. The turnover blocking strip 19 is arranged on the side of the tile turnover frame 16 away from the back plate 2. The purpose is to drive the turnover blocking strip 19 to turn upward before the clamping positioning mechanism adjusts the position of the tiles, so that the turnover blocking strip 19 abuts against the front side of the tile conveying direction to form a positioning, and then the two groups of first pushing assemblies 18 clamp the tiles oppositely to make the tiles centered. Finally, the turnover blocking strip 19 is driven to turn downward, and the inclined conveying belt 15 continues to convey the tiles along the rollers 1801 on both sides.
[0035] In order to facilitate the conveying of the tiles onto the inclined conveying belt 15, in the embodiment, preferably, the automatic stacking device further comprises a second pushing assembly 20 and an X-axis feeding mechanism 21. The X-axis feeding mechanism 21 is provided with a lifting tile supporting frame 22. The lifting tile supporting frame 22 is arranged on one side of the inclined conveying belt 15, and the top thereof is rotatably connected with a tile supporting roller 23. The tile supporting roller 23 is uniformly arranged with a plurality of rollers. The second pushing assembly 20 is arranged on the side of the lifting tile supporting frame 22 away from the inclined conveying belt 15. The purpose is to drive the lifting tile supporting frame 22 to lift the tile supporting roller 23 when the tiles are conveyed on the X-axis feeding mechanism 21 and above the lifting tile supporting frame 22, so that the tile supporting roller 23 lifts the tiles, and then the second pushing assembly 20 pushes the tiles from the tile supporting roller 23 to the inclined conveying belt 15.
[0036] In order to facilitate the reversing of the conveying direction of the ceramic tiles, and improve the production flexibility, preferably, a Y-axis feeding mechanism 24 is arranged between the lifting material supporting frame 22 and the inclined conveying belt 15, so that when the ceramic tiles are conveyed on the X-axis feeding mechanism 21 and above the lifting material supporting frame 22, the lifting material supporting frame 22 is driven to drive the material supporting roller 23 to rise, the material supporting roller 23 supports the ceramic tiles, and then the second material pushing assembly 20 pushes the ceramic tiles from the material supporting roller 23 to the Y-axis feeding mechanism 24.
[0037] The working principle and use process of the utility model are as follows: when the ceramic tiles are conveyed on the X-axis feeding mechanism 21 and above the lifting material supporting frame 22, the lifting material supporting frame 22 is driven to drive the material supporting roller 23 to rise, the material supporting roller 23 supports the ceramic tiles, and then the second material pushing assembly 20 pushes the ceramic tiles from the material supporting roller 23 to the Y-axis feeding mechanism 24, then the Y-axis feeding mechanism 24 conveys the ceramic tiles to the inclined conveying belt 15, when the ceramic tiles continue to be conveyed on the inclined conveying belt 15, the turnover material blocking strip 19 is driven to turn upward, the turnover material blocking strip 19 abuts against the front side of the conveying direction of the ceramic tiles, positioning is formed, two material pushing frames 1802 are driven by two cylinders 1803 to move oppositely, the rollers 1801 on the two sides clamp the ceramic tiles, the position of the ceramic tiles is adjusted, the position of the ceramic tiles is centered, then the turnover material blocking strip 19 is driven to turn downward, the inclined conveying belt 15 continues to drive the ceramic tiles to be conveyed along the rollers 1801 on the two sides, finally the material turnover frame 16 is driven to turn upward, the material turnover frame 16 drives the ceramic tiles to be turned over by the turnover wheel 17 and stacked on the ceramic tile frame, every time the material turnover frame 16 turns over a ceramic tile from the inclined conveying belt 15 and stacks it on the ceramic tile frame, the ceramic tile frame is moved by a certain distance by the horizontal conveying belt 14, then the next ceramic tile is stacked, a plurality of ceramic tiles are stacked on the ceramic tile frame in turn, after the stacking is completed, the ceramic tile frame is moved to the end of the horizontal conveying belt 14 by the horizontal conveying belt 14, then the Z-shaped limiting strip 6 is disassembled from the material supporting plate 1, the ceramic tiles are abutted against the limiting plate 5 on the side away from the abutting plate 2 by turning over the first connecting rod 3 and the second connecting rod 4, thereby limiting the ceramic tiles, finally the Z-shaped limiting strip 6 is installed on the material supporting plate 1, and the first connecting rod 3 is abutted against the inner side of the Z-shaped limiting strip 6 on the side away from the abutting plate 2, thereby locking the first connecting rod 3, the stability of the ceramic tiles is improved, the use reliability is improved, and finally the ceramic tile frame is forked and transported by a forklift.
[0038] Finally, it should be noted that: the above is only the preferred examples of the present application, and is not intended to limit the present application, although the foregoing embodiments of the present application are described in detail, for those skilled in the art, it still can be modified, or part of the technical features of the equivalent replacement. Any modification, equivalent replacement, improvement, etc. made within the spirit and principles of the present application, shall be included within the scope of the present application.
Claims
1. A tile shelf comprising a material supporting plate (1), a backrest (2) is connected to the top side of the material supporting plate (1), characterized in that: The other side of the top of the material supporting plate (1) is hinged with a first connecting rod (3), one end of the connecting rod is hinged with a second connecting rod (4), one end of the second connecting rod (4) is connected with a limiting plate (5), the material supporting plate (1) is detachably connected with a U-shaped limiting strip (6), and the side of the first connecting rod (3) away from the back plate (2) is movably abutted with the inner side of the U-shaped limiting strip (6).
2. The tile shelf according to claim 1, characterized in that: Two insertion holes (7) are arranged on the material supporting plate (1), and the two ends of the U-shaped limiting strip (6) are connected with insertion strips (8), and the two insertion strips (8) are movably inserted into the two insertion holes (7) respectively.
3. The tile shelf of claim 1, wherein: The top of the back plate (2) is connected with an L-shaped rubber pad strip (9), and the side of the limiting plate (5) away from the second connecting rod (4) is connected with a rubber pad (10).
4. The tile hanger of claim 1, wherein: The bottom of the material supporting plate (1) is connected with a supporting leg (11).
5. The tile hanger of claim 1, wherein: The middle part of the material supporting plate (1) is provided with a first through groove (12), and the middle part of the back plate (2) is provided with a second through groove (13).
6. An automated palletizing device, characterized by: The ceramic tile rack comprises the horizontal conveying belt (14) and the two symmetrical inclined conveying belts (15), the two inclined conveying belts (15) are provided with a material turning rack (16), the back plate (2) is arranged on one side of the material turning rack (16), the material supporting plate (1) is arranged below the material turning rack (16), the material turning rack (16) is rotatably connected with material turning wheels (17), the material turning wheels (17) are uniformly arranged, and the ceramic tile rack is placed on the horizontal conveying belt (14).
7. The automated palletizing apparatus of claim 6, wherein: The automatic stacking device further comprises a material clamping and positioning mechanism, the material clamping and positioning mechanism comprises two groups of symmetrical first material pushing assemblies (18), the two groups of first material pushing assemblies (18) are arranged on the sides of the two inclined conveying belts (15) respectively, each group of first material pushing assemblies (18) comprises a roller (1801), a material pushing rack (1802) and a pneumatic cylinder (1803), the output end of the pneumatic cylinder (1803) is connected with the side of the material pushing rack (1802) away from the inclined conveying belt (15), and the roller (1801) is rotatably connected with the other side of the material pushing rack (1802) and is uniformly arranged with a plurality of rollers.
8. The automated palletizing apparatus of claim 7, wherein: The two inclined conveying belts (15) are provided with a turnover material blocking strip (19), and the turnover material blocking strip (19) is arranged on the side of the material turning rack (16) away from the back plate (2).
9. The automated palletizing apparatus of claim 8, wherein: The automatic stacking device further comprises a second material pushing assembly (20) and an X-axis material feeding mechanism (21), the X-axis material feeding mechanism (21) is provided with a lifting material supporting rack (22), the lifting material supporting rack (22) is arranged on the side of the inclined conveying belt (15), and the top of the lifting material supporting rack (22) is rotatably connected with a material supporting roller (23), the material supporting roller (23) is uniformly arranged with a plurality of material supporting rollers, and the second material pushing assembly (20) is arranged on the side of the lifting material supporting rack (22) away from the inclined conveying belt (15).
10. The automated palletizing apparatus of claim 9, wherein: The lifting material supporting rack (22) and the inclined conveying belt (15) are provided with a Y-axis material feeding mechanism (24).
Citation Information
Patent Citations
Ceramic tile leaning frame
CN215972286U