Hopper structure

By introducing a drive unit and a controller into the hopper structure, the movement of the sealing component is adjusted to control the opening of the discharge port, thus solving the problem of unstable material discharge from the hopper and achieving precise control and stable operation of the equipment.

CN223878659UActive Publication Date: 2026-02-06HEYUAN POCO NEW MAGNETIC CO LTD +1
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Patent Information

Application Number
CN202520211690.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-02-11
Publication Date
2026-02-06
Estimated Expiration
2035-02-11

AI Technical Summary

Technical Problem

The existing hopper structure cannot effectively control the amount of material discharged, resulting in poor or excessively fast material discharge, which affects production efficiency and equipment life.

Method used

Design a hopper structure including a hopper body, a support component, a drive component, a sealing component, and a controller. The drive component moves the sealing component to adjust the opening of the discharge port, and the controller controls the output parameters of the drive component to achieve precise control of the discharge amount.

Benefits of technology

It enables precise control of the material feeding amount, avoids problems such as uneven or excessive feeding, improves production efficiency, and extends equipment life.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of hoppers, and particularly discloses a hopper structure which comprises a hopper body, a supporting piece, a driving piece, a blocking piece and a controller. By adopting the hopper structure provided by the utility model, the blocking piece can be driven to move through the driving piece, so that the blocking piece blocks or avoids the discharge port, and meanwhile, the controller is electrically connected with the driving piece, so that when the hopper structure performs blanking, the discharge port is firstly placed at a specified position, the valve of the discharge port is opened, and the driving piece is started; the driving piece can drive the blocking piece to move, that is, the up-down reciprocating motion of the blocking piece is achieved, the controller is used for controlling and adjusting the output parameters of the driving piece, and therefore the up-down motion amplitude and frequency of the blocking piece can be adjusted, the opening degree of the discharging port is controlled, and the discharging amount of the discharging port is accurately controlled. By means of the hopper structure, the problem that a hopper structure in the prior art cannot control the discharging amount is effectively solved.
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Description

TECHNICAL FIELD

[0001] The utility model relates to hopper technical field especially relates to a hopper structure. BACKGROUND

[0002] The powder, granular material or product, or raw material, commonly used in chemical, powder metallurgy and other production scenes. Powder particle production, generally have mechanical crushing, fluid atomization crushing, spray drying, chemical precipitation, extrusion and cutting and other ways. In the particle morphology, the morphology of the powder particles produced by different methods is significantly different. In the particle size range, in addition to the relatively uniform particles obtained by extrusion and cutting, the particle size distribution of the particles obtained by the remaining methods is relatively wide.

[0003] At present, the hopper is a common powder / granular material turnover container, the upper half part is a cylindrical barrel-shaped cavity with a cover or without a cover, which is convenient for feeding, and the lower half part is a conical cavity, and a discharge port is opened at the top of the cone, which is convenient for gravity discharge. Generally, a plug valve or a flap valve is matched with the discharge port to control the opening and closing of the discharge port. During the discharging, the plug valve / flap valve is controlled to be opened, and the material in the hopper flows out from the discharge port due to gravity, and when the amount of discharge is sufficient, the valve is closed.

[0004] However, in actual production, the fine powder in the discharging stage often appears to be agglomerated and bridged, which is easy to block the discharge port, resulting in poor discharging. At this time, manual intervention is usually required, that is, a long rod is used to lightly push the discharge port, or the hopper is hit lightly or heavily to destroy the agglomeration and bridging near the discharge port by vibration. On the other hand, when the discharging is smooth, a large amount of powder will flow out from the discharge port in a few seconds, and it is impossible to balance and stably send the powder to the next process. If a large amount of high-quality powder (commonly used in metal powder) is poured onto the screen at one time, not only the powder cannot be efficiently screened, but also the screen is easily damaged, resulting in screening failure. Therefore, it is urgent to design a hopper structure with controllable discharging amount. UTILITY MODEL CONTENTS

[0005] The utility model aims at providing a hopper structure to solve the problem that the hopper structure in the prior art cannot control the discharging amount.

[0006] To solve the above problems, the utility model provides a hopper structure, the hopper structure includes: hopper body, has the feeding port, the accommodating cavity and the discharge port who communicates successively, support piece sets up on the hopper body and is located at the feeding port, drive piece is located in the accommodating cavity, one end of drive piece and support piece are connected, the obturator is located in the accommodating cavity, the other end of drive piece and the obturator drive connection, drive piece drives the obturator moves, to make the obturator obturates or avoids the discharge port, the obturator can adjust the opening of discharge port, controller and drive piece electricity is connected, the controller controls drive piece work.

[0007] As the optional technical scheme of the hopper structure, the obturator includes a connecting rod and a obturator head, one end of the connecting rod is detachably connected with the other end of the drive piece, the other end of the connecting rod is connected with the obturator head, the drive piece drives the connecting rod to move, so that the obturator head blocks or avoids the discharge port.

[0008] As the optional technical scheme of the hopper structure, the obturator head includes a conical section and an arc section connected with each other, the conical section is connected with the connecting rod, the arc section has an arc obturation surface, the arc obturation surface faces the discharge port, and the arc obturation surface can block or avoid the discharge port.

[0009] As the optional technical scheme of the hopper structure, the obturator further includes an elastic protective sleeve, the elastic protective sleeve wraps the arc obturation surface, and the elastic protective sleeve can abut against the inner wall of the accommodating cavity.

[0010] As the optional technical scheme of the hopper structure, the hopper structure further includes a first connecting piece and an elastic pad, the elastic pad is arranged between the drive piece and the obturator, and the drive piece is connected with the obturator through the first connecting piece.

[0011] As the optional technical scheme of the hopper structure, the first connecting piece is a first flange clamp and a first fastener, the first flange clamp sleeves the drive piece and the obturator, and the drive piece and the obturator are locked through the first fastener.

[0012] As the optional technical scheme of the hopper structure, the support piece includes a support rod, a first hook and a second hook, the support rod is arranged on the hopper body and located at the feeding port, the first hook and the second hook are hingedly connected with the hopper body and respectively located at both ends of the support rod, one end of the drive piece is detachably connected with the support piece, and the first hook and the second hook hook both ends of the support rod.

[0013] As an optional technical scheme of the hopper structure, the two ends of the support rod are respectively provided with a first limiting head and a second limiting head, the first limiting head is capable of limiting cooperation with the first hook, and the second limiting head is capable of limiting cooperation with the second hook.

[0014] As an optional technical scheme of the hopper structure, the driving member is a driving air cylinder, a driving electric cylinder or a hydraulic cylinder.

[0015] As an optional technical scheme of the hopper structure, the hopper structure further comprises a bearing frame and a plurality of universal wheels, the hopper body is arranged on the bearing frame, and the plurality of universal wheels are arranged at the bottom of the bearing frame.

[0016] The hopper structure has the following beneficial effects:

[0017] The utility model provides a kind of hopper structure, which comprises a hopper body, a support member, a driving member, a sealing member and a controller. The hopper body has a feed inlet, a receiving cavity and a discharge outlet connected in sequence. The hopper structure provided by the utility model can drive the sealing member to move through the driving member, thereby allowing the sealing member to block or avoid the discharge outlet. The controller and the driving member are electrically connected. When the hopper structure is used for discharging, the discharge outlet is placed at a specified position first, the valve of the discharge outlet is opened, and the driving member is started. The driving member drives the sealing member to move, which realizes the up-and-down reciprocating motion of the sealing member. The output parameters of the driving member are controlled and adjusted by the controller. Therefore, the up-and-down motion amplitude and frequency of the sealing member can be adjusted, and the opening degree of the discharge outlet can be controlled, thereby accurately controlling the discharging amount of the discharge outlet. The hopper structure of the utility model effectively solves the problem that the discharging amount cannot be controlled in the prior art. BRIEF DESCRIPTION OF DRAWINGS

[0018] Figure 1 It is a sectional view of the hopper structure in the embodiment of the utility model;

[0019] Figure 2 It is a top view of the hopper structure in the embodiment of the utility model.

[0020] In the drawings:

[0021] 1, hopper body; 11, feed inlet; 12, receiving cavity; 13, discharge outlet;

[0022] 2, support member; 21, support rod; 211, first limiting head; 212, second limiting head; 22, first hook; 23, second hook;

[0023] 3, driving member;

[0024] 4, sealing member; 41, connecting rod; 42, sealing head; 43, elastic protective sleeve;

[0025] 5. First connecting member; 51. First flange clamp; 52. Elastic pad;

[0026] 6. Bearing frame;

[0027] 7. Universal wheel. DETAILED DESCRIPTION

[0028] The technical solutions of the present application will be described clearly and completely below in conjunction with the drawings. Obviously, the described embodiments are some embodiments of the present application, rather than all the embodiments. Based on the embodiments of the present application, all the other embodiments obtained by those skilled in the art without creative labor fall within the scope of protection of the present application.

[0029] In the description of the present application, it should be noted that the orientations or positional relationships indicated by the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", etc. are based on the orientations or positional relationships shown in the drawings, and are only for the convenience of describing the present application and simplifying the description, and therefore cannot be understood as indicating or implying that the devices or elements referred to must have a particular orientation, be constructed and operated in a particular orientation, and therefore cannot be understood as limiting the present application. In addition, the terms "first", "second", etc. are only for the purpose of description, and cannot be understood as indicating or implying relative importance. Among them, the terms "first position" and "second position" are two different positions, and moreover, the "above", "above" and "above" of the first feature relative to the second feature include the vertical height of the first feature above and obliquely above the second feature, or only indicate that the horizontal height of the first feature is higher than that of the second feature. The "below", "below" and "below" of the first feature relative to the second feature include the vertical height of the first feature below and obliquely below the second feature, or only indicate that the horizontal height of the first feature is less than that of the second feature.

[0030] In the description of the present application, it should be noted that unless otherwise explicitly specified and limited, the terms "mounting", "connection", "connection" should be understood broadly, for example, it can be fixedly connected, or it can be detachably connected, or integrally connected; it can be mechanically connected, or it can be electrically connected; it can be directly connected, or it can be indirectly connected through an intermediate medium; it can be the communication inside two elements. For those skilled in the art, the specific meaning of the above terms in the present application can be understood according to the specific circumstances.

[0031] The embodiments of the present application will be described in detail below, and the examples of the embodiments are shown in the drawings, wherein the same or similar reference numerals represent the same or similar elements or elements with the same or similar functions throughout. The embodiments described below by reference to the drawings are exemplary and are only used to explain the present application, and cannot be understood as limiting the present application.

[0032] As Figures 1-2 shown, the embodiment provides a hopper structure, which comprises a hopper body 1, a support 2, a driving member 3, a blocking member 4 and a controller. The hopper body 1 has a feeding port 11, a containing cavity 12 and a discharging port 13 which are sequentially communicated; the support 2 is arranged on the hopper body 1 and located at the feeding port 11; the driving member 3 is located in the containing cavity 12, one end of the driving member 3 is connected with the support 2; the blocking member 4 is located in the containing cavity 12, the other end of the driving member 3 is drivingly connected with the blocking member 4, the driving member 3 drives the blocking member 4 to move so as to block or avoid the discharging port 13, the blocking member 4 can adjust the opening degree of the discharging port 13; the controller is electrically connected with the driving member 3, and the controller controls the working of the driving member 3.

[0033] The hopper structure provided by the utility model can drive the blocking member 4 to move through the driving member 3, so that the blocking member 4 blocks or avoids the discharging port 13, and the controller and the driving member 3 are electrically connected, so that when the hopper structure discharges, the discharging port 13 is first placed at a specified position, the valve of the discharging port 13 is opened, the driving member 3 is started, the driving member 3 drives the blocking member 4 to move, that is, the up-down reciprocating movement of the blocking member 4 is realized, the output parameters of the driving member 3 are controlled and adjusted by the controller, so that the up-down movement amplitude and frequency of the blocking member 4 can be adjusted, the opening degree of the discharging port 13 is controlled, and the discharging amount of the discharging port 13 is accurately controlled.

[0034] It should be noted that due to the differences in particle size range, bulk density and the like of the powder and granular material, the driving member 3 has different parameters such as output force, output frequency and Z-axis direction movement distance, which are adjusted according to specific scenes.

[0035] In some embodiments, the blocking member 4 comprises a connecting rod 41 and a blocking head 42. One end of the connecting rod 41 is detachably connected with the other end of the driving member 3, and the other end of the connecting rod 41 is connected with the blocking head 42. In this way, the driving member 3 drives the connecting rod 41 to move, and the connecting rod 41 drives the blocking head 42 to move, so as to achieve the purpose of blocking or avoiding the discharging port 13 by the blocking head 42. When the hopper is fed, only the connecting rod 41 and the blocking head 42 are placed at the bottom of the containing cavity 12. Since the bottom of the hopper body 1 is conical, the blocking head 42 has a self-weight and a gravity center that is lower, so that the feeding is very stable and will not be overturned.

[0036] Optionally, the blocking head 42 is a hollow structure made of metal, which is mainly used to save the output power of the driving member 3.

[0037] Optionally, the other end of the connecting rod 41 and the blocking head 42 are connected by welding.

[0038] In the embodiment, in order to better adjust the opening size of the discharge port 13, the sealing head 42 comprises a tapered section and an arc section connected with each other, the tapered section is connected with the connecting rod 41, and the arc section has an arc sealing surface, wherein the arc sealing surface faces the discharge port 13, and the arc sealing surface can effectively seal or avoid the discharge port 13. When the sealing head 42 moves upward, a large annular space is formed between the arc sealing surface and the discharge port 13 for powder discharging; when the sealing head 42 moves downward, the annular space is reduced or the discharge port 13 is directly blocked, so that the powder discharging is reduced or stopped. At the same time, when the sealing head 42 moves upward and downward, continuous vibration is brought to the vicinity of the discharge port 13, the agglomeration and bridging are improved, and then the powder discharging is stable.

[0039] Specifically, the sealing member 4 further comprises an elastic protective sleeve 43, and the elastic protective sleeve 43 is wrapped around the arc sealing surface, so that when the elastic protective sleeve 43 abuts against the inner wall of the containing cavity 12, the elastic protective sleeve 43 can play a buffering role, and at the same time, an elastic deformation space is formed, which is more conducive to keeping the position of the sealing member 4 stable.

[0040] Optionally, the material of the elastic protective sleeve 43 is rubber or silicone.

[0041] In the embodiment, the hopper structure further comprises a first connecting member 5 and an elastic pad 52. The elastic pad 52 is arranged between the driving member 3 and the sealing member 4, and the driving member 3 is connected with the sealing member 4 through the first connecting member 5. In this way, when the sealing member 4 moves, the elastic pad 52 provides an elastic deformation space for the upper part of the sealing member 4 during movement, so as to alleviate the phenomenon that the sealing member 4 moves unstably due to uneven flow of the powder in the hopper during movement.

[0042] Optionally, the material of the elastic pad 52 is rubber or silicone.

[0043] Specifically, the first connecting member 5 comprises a first flange clamp 51 and a first fastener, the driving member 3 and the sealing member 4 can be sleeved by the first flange clamp 51, and the driving member 3 and the sealing member 4 are locked by the first fastener, so as to realize the connection between the driving member 3 and the sealing member 4.

[0044] As Figure 1As shown, in the embodiment, the support 2 comprises a support rod 21, a first hook 22 and a second hook 23. The support rod 21 is arranged on the hopper body 1 and located at the feeding port 11, and the first hook 22 and the second hook 23 are both hinged with the hopper body 1, so as to facilitate the rotation of the first hook 22 and the second hook 23, wherein the first hook 22 and the second hook 23 are respectively located at two ends of the support rod 21, and the arrangement can hook the two ends of the support rod 21 through the first hook 22 and the second hook 23 respectively, so as to ensure the stability of the support rod 21. Specifically, one end of the driving member 3 is detachably connected with the support 2. In this way, the installation and disassembly of the driving member 3 are facilitated.

[0045] Specifically, the two ends of the support rod 21 are respectively provided with a first limiting head 211 and a second limiting head 212, wherein the first limiting head 211 is capable of limiting cooperation with the first hook 22, and the second limiting head 212 is capable of limiting cooperation with the second hook 23. In this way, the first hook 22 and the second hook 23 can be prevented from being separated from the support rod 21.

[0046] In the embodiment, the driving member 3 comprises, but is not limited to, a driving cylinder or a driving electric cylinder or a hydraulic cylinder. The purpose is to drive the blocking member 4 to move through the driving member 3.

[0047] Specifically, the hopper structure further comprises a bearing frame 6 and a plurality of universal wheels 7. The hopper body 1 is arranged on the bearing frame 6, and the plurality of universal wheels 7 are arranged at the bottom of the bearing frame 6 at intervals. In this way, the bearing frame 6 can be pushed, so that the hopper body 1 reaches the designated position.

[0048] It should be noted that in the application scenario where the hopper body 1 still has material and needs to be immediately stopped, we generally adopt the mode of directly closing the gate valve and the flap valve. At this time, the powder is still continuously flowing out, and forcibly closing the valve usually causes a large amount of powder to enter the valve chamber of the gate valve, resulting in closing failure or long-term residual powder in the valve chamber, causing the valve chamber to deform and making the opening and closing not smooth or even difficult. When the discharge port 13 is a flap valve, the edge of the flap will be worn, and the powder will leak for a long time. At this time, if the blocking head 42 can temporarily control the powder, and then the valve is closed, the above-mentioned situation can be avoided to a certain extent, thereby prolonging the service life of the valve.

[0049] Obviously, the above embodiments of the utility model are only examples for clearly illustrating the utility model, and are not a limitation on the embodiments of the utility model. For ordinary skilled persons in the art, other different forms of changes or variations can be made on the basis of the above description. Here, it is not necessary and impossible to exhaust all the embodiments. Any modification, equivalent replacement and improvement made within the spirit and principle of the utility model should be included in the protection scope of the utility model claim.

Claims

1. A hopper structure, characterized by, The application relates to a hopper structure. The hopper body (1) comprises a feeding port (11), a containing cavity (12) and a discharging port (13) which are sequentially communicated; The supporting member (2) is arranged on the hopper body (1) and located at the feeding port (11); The driving member (3) is located in the containing cavity (12), one end of the driving member (3) is connected with the supporting member (2); The blocking member (4) is located in the containing cavity (12), the other end of the driving member (3) is drivingly connected with the blocking member (4), the driving member (3) drives the blocking member (4) to move so that the blocking member (4) blocks or avoids the discharging port (13), and the blocking member (4) can adjust the opening degree of the discharging port (13); The controller is electrically connected with the driving member (3) and controls the working of the driving member (3).

2. The hopper structure of claim 1, wherein The blocking member (4) comprises a connecting rod (41) and a blocking head (42), one end of the connecting rod (41) is detachably connected with the other end of the driving member (3), the other end of the connecting rod (41) is connected with the blocking head (42), and the driving member (3) drives the connecting rod (41) to move so that the blocking head (42) blocks or avoids the discharging port (13).

3. The hopper structure of claim 2, wherein The blocking head (42) comprises a conical section and an arc-shaped section which are connected with each other, the conical section is connected with the connecting rod (41), the arc-shaped section has an arc-shaped blocking surface which faces the discharging port (13) and can block or avoid the discharging port (13).

4. The hopper structure of claim 3, wherein The blocking member (4) further comprises an elastic protective sleeve (43) which wraps the arc-shaped blocking surface and can abut against the inner wall of the containing cavity (12).

5. The hopper structure of claim 1, wherein The hopper structure further comprises a first connecting member (5) and an elastic pad (52), the elastic pad (52) is arranged between the driving member (3) and the blocking member (4), and the driving member (3) is connected with the blocking member (4) through the first connecting member (5).

6. The hopper structure of claim 5, wherein The first connecting member (5) comprises a first flange clamp (51) and a first fastener, the first flange clamp (51) clamps the driving member (3) and the blocking member (4) and locks the driving member (3) and the blocking member (4) through the first fastener.

7. The hopper structure of claim 1, wherein The supporting member (2) comprises a supporting rod (21), a first hook (22) and a second hook (23), the supporting rod (21) is arranged on the hopper body (1) and located at the feeding port (11), the first hook (22) and the second hook (23) are both hinged with the hopper body (1) and located at two ends of the supporting rod (21) respectively, one end of the driving member (3) is detachably connected with the supporting member (2), and the first hook (22) and the second hook (23) hook the two ends of the supporting rod (21).

8. The hopper structure of claim 7, wherein Two ends of the support rod (21) are respectively provided with a first limiting head (211) and a second limiting head (212), the first limiting head (211) is capable of limiting cooperation with the first hook (22), and the second limiting head (212) is capable of limiting cooperation with the second hook (23).

9. The hopper structure of claim 1, wherein The driving member (3) is a driving cylinder or a driving electric cylinder or a hydraulic cylinder.

10. The hopper structure of claim 1, wherein The hopper structure further comprises a bearing frame (6) and a plurality of universal wheels (7), the hopper body (1) is arranged on the bearing frame (6), and the plurality of universal wheels (7) are arranged at intervals on the bottom of the bearing frame (6).