Pearl wool film-coated bag roll forming device

By designing two bag-rolling frames, racks, gears, and connecting plates, the continuous winding of the pearl cotton coated bag rolling forming device is achieved, solving the problem of traditional devices requiring machine shutdown to replace the winding rollers and improving production efficiency.

CN223879113UActive Publication Date: 2026-02-06HUBEI YUANQIAN NEW MATERIALS CO LTD
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Patent Information

Application Number
CN202520558315.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-03-27
Publication Date
2026-02-06
Estimated Expiration
2035-03-27

AI Technical Summary

Technical Problem

Traditional EPE foam coated bag roll forming equipment requires machine shutdown when changing the take-up roller, affecting production continuity and efficiency.

Method used

The design employs two bag-rolling frames, racks, gears, and connecting plates to allow for alternating between empty and full take-up rollers, avoiding downtime.

Benefits of technology

It improves the continuity and efficiency of EPE foam production, reduces downtime, and increases production efficiency.

✦ Generated by Eureka AI based on patent content.

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    Figure CN223879113U_ABST
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Abstract

The utility model discloses a pearl wool film covering bag roll forming device, and relates to the technical field of pearl wool. The pearl wool film covering bag roll forming device comprises a fixing table and a machining table, the machining table is fixedly connected to one side of the fixing table, a cutting structure is arranged on the machining table, a roll forming structure is located on the fixing table, and the roll forming structure comprises two bag rolling frames, two supporting frames, a connecting plate and two rolling motors. The two bag rolling frames are slidably connected to the top of the fixing table, the connecting plates are fixedly connected to the opposite faces of the two bag rolling frames, the two supporting frames are slidably connected to the interiors of the corresponding bag rolling frames, and through cooperation of the two bag rolling frames, racks, gears and the connecting plates, empty winding rollers and full winding rollers can be conveniently and alternately replaced. The full winding roller does not need to be replaced at the winding position, the situation that shutdown is needed when the winding roller is replaced is avoided, then continuous winding work can be conveniently conducted on the pearl wool, and the production efficiency of the pearl wool is further improved.
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Description

TECHNICAL FIELD

[0001] The utility model relates to pearl wool technical field, especially pearl wool film -coated bag roll forming device. BACKGROUND

[0002] Pearl wool film -coated bag as a kind of widely used packaging material, because of its good buffering performance and environmental protection characteristics and be popular, in the production process of pearl wool film -coated bag, forming and winding are two important links.

[0003] Traditional pearl wool film -coated bag roll forming device mostly adopts single winding roller to carry out winding operation, when a bag roll is full, operating personnel need to pause the operation of entire forming device, then take down the pearl wool after being full, replace empty winding roller again, to continue winding operation, this process is not only cumbersome, and frequent shutdown replacement winding roller seriously affects the continuity of production, in large-scale production scene, each shutdown will lead to the waste of production time, thereby reduce production efficiency, therefore, we propose a kind of pearl wool film -coated bag roll forming device. UTILITY MODEL CONTENTS

[0004] The utility model is to at least solve one of the technical problems existing in the prior art, provide pearl wool film -coated bag roll forming device, can solve the problem that traditional pearl wool film -coated bag roll forming device mostly adopts single winding roller to carry out winding operation, when a bag roll is full, operating personnel need to pause the operation of entire forming device, then take down the pearl wool after being full, replace empty winding roller again, to continue winding operation, this process is not only cumbersome, and frequent shutdown replacement winding roller seriously affects the continuity of production, in large-scale production scene, each shutdown will lead to the waste of production time, thereby reduce production efficiency.

[0005] To realize the above-mentioned purpose, the utility model provides the following technical scheme: pearl wool film -coated bag roll forming device, including:

[0006] Fixed table and processing platform, processing platform is fixedly connected on one side of fixed table;

[0007] Roll forming structure, roll forming structure is located on fixed table;

[0008] The roll forming structure comprises two roll bag frames, two support frames, a connecting plate and two winding motors, the two roll bag frames are slidably connected to the top of the fixed table, the connecting plate is fixedly connected to the opposite surfaces of the two roll bag frames, the two support frames are slidably connected to the interiors of the corresponding roll bag frames, two electric push rods are fixedly installed in the interiors of the two roll bag frames, the telescopic ends of the four electric push rods are fixedly connected with the corresponding support frames, the two winding motors are fixedly installed on the corresponding roll bag frames, the output ends of the two winding motors are rotatably extended into the interiors of the corresponding roll bag frames and are fixedly connected with positioning cylinders, two positioning sliding grooves and a through groove are formed in the top of the fixed table, and the through groove is in communication with the interior of the fixed table.

[0009] Preferably, the roll forming structure further comprises a driving motor, a rotating shaft, a gear and a rack, the bottoms of the two roll bag frames are fixedly connected with four positioning sliding plates, the four positioning sliding plates are slidably connected in the corresponding positioning sliding grooves, the rack is fixedly connected to the bottoms of the two roll bag frames and the connecting plate, the rack is slidably connected in the interior of the through groove, the driving motor is fixedly installed on one side of the fixed table, the output end of the driving motor is rotatably extended into the interior of the fixed table and is fixedly connected with the rotating shaft, the rotating shaft is rotatably connected in the interior of the fixed table, and the gear is fixedly sleeved on the outer surface of the rotating shaft and is in meshing connection with the rack.

[0010] Preferably, the interiors of the two positioning cylinders are inserted with winding rollers, and the ends, away from the corresponding positioning cylinders, of the two winding rollers are rotatably connected with the interiors of the corresponding support frames.

[0011] Preferably, the top of the processing table is fixedly connected with a cutting frame, two bidirectional threaded rods are rotatably connected in the interior of the cutting frame, a rotating motor is fixedly installed on the top of the cutting frame, the output end of the rotating motor is rotatably extended into the interior of the cutting frame and is fixedly connected with the corresponding bidirectional threaded rod, and belts are rotatably sleeved on the outer surfaces of the two bidirectional threaded rods.

[0012] Preferably, the outer surfaces of the two bidirectional threaded rods are respectively threadedly sleeved with a base frame and a tool holder, and the cutter on the bottom of the tool holder is matched with the top of the base frame.

[0013] Preferably, the top of the processing table is fixedly installed with a guide mechanism.

[0014] Compared with the prior art, the roll forming device for the pearl cotton film-coated bag has the following beneficial effects:

[0015] 1. The roll forming device for the pearl cotton film-coated bag is convenient for alternately replacing the empty winding roller and the full winding roller, without the need of replacing the full winding roller at the winding position, so that the machine needs not to be stopped during the replacement of the winding roller, the continuous winding work of the pearl cotton is facilitated, and the production efficiency of the pearl cotton is further improved. BRIEF DESCRIPTION OF DRAWINGS

[0016] The utility model is further illustrated below in combination with the drawings and embodiments:

[0017] Figure 1 It is the three-dimensional structure schematic diagram of the utility model;

[0018] Figure 2 It is the guiding mechanism structure schematic diagram of the utility model;

[0019] Figure 3 It is the fixed platform cross section structure schematic diagram of the utility model;

[0020] Figure 4 It is the bag rolling frame structure schematic diagram of the utility model;

[0021] Figure 5 It is the knife rest structure schematic diagram of the utility model.

[0022] Reference signs: 1, fixed platform;2, connecting plate;3, electric push rod;4, bag rolling frame;5, support frame;6, winding roller;7, positioning cylinder;8, processing platform;9, guiding mechanism;10, positioning sliding groove;11, through slot;12, driving motor;13, belt;14, two-way threaded rod;15, base frame;16, knife rest;17, rotating motor;18, cutting frame;19, rotating shaft;20, gear;21, rack;22, positioning sliding plate;23, winding motor. DETAILED DESCRIPTION

[0023] This part will describe the specific embodiments of the utility model in detail, the preferred embodiments of the utility model are shown in the drawings, the role of the drawings is to supplement the description of the text part with graphics, so that people can intuitively and visually understand each technical feature and the overall technical scheme of the utility model, but it cannot be understood as the limitation of the protection scope of the utility model.

[0024] In the description of the utility model, it is understood that the orientation description, such as the orientation or position relationship of the upper, lower, front, rear, left, right and the like indicated is based on the orientation or position relationship shown in the drawings, which is only for the convenience of describing the utility model and simplifying the description, and cannot be understood as indicating or implying that the indicated device or element must have a specific orientation, a specific orientation and operation, therefore, it cannot be understood as the limitation of the utility model.

[0025] In the description of the utility model, greater than, less than, more than and the like are understood as not including the number, above, below and the like are understood as including the number.If there is a description to the first, second, it is only used for distinguishing the technical features for the purpose, and cannot be understood as indicating or implying the relative importance or implicitly indicating the number of the indicated technical features or implicitly indicating the sequence of the indicated technical features.

[0026] In the description of the utility model, unless otherwise explicitly limited, the words such as setting, installing, connecting should be understood broadly, and the skilled in the art can determine the specific meaning of the above words in the utility model in combination with the specific content of the technical scheme.

[0027] Please refer to Figures 1-5 The utility model provides a technical scheme: pearl wool film-coated bag roll forming device, including:

[0028] Fixed platform 1 and processing platform 8, processing platform 8 is fixedly connected on one side of fixed platform 1;

[0029] Roll forming structure, roll forming structure is located on fixed platform 1;

[0030] Roll forming structure includes two roll bag frames 4, two support frames 5, connecting plate 2 and two winding motors 23, two roll bag frames 4 are all slidingly connected on the top of fixed platform 1, connecting plate 2 is fixedly connected in the opposite face of two roll bag frames 4, two support frames 5 are all slidingly connected in the inside of corresponding roll bag frame 4, two electric push rods 3 are all fixedly installed in the inside of two roll bag frames 4, the telescopic end of four electric push rods 3 is all fixedly connected with corresponding support frame 5, two winding motors 23 are all fixedly installed on corresponding roll bag frame 4, the output end of two winding motors 23 is all rotationally extended into the inside of corresponding roll bag frame 4 and is fixedly connected with positioning cylinder 7, the top of fixed platform 1 is provided with two positioning sliding grooves 10 and through groove 11, and through groove 11 is communicated with the inside of fixed platform 1.

[0031] Roll forming structure further includes drive motor 12, rotating shaft 19, gear 20 and rack 21, the bottom of two roll bag frames 4 is all fixedly connected with two positioning sliding plates 22, four positioning sliding plates 22 are all slidingly connected in corresponding positioning sliding groove 10, rack 21 is fixedly connected at the bottom of two roll bag frames 4 and connecting plate 2, rack 21 is slidingly connected in the inside of through groove 11, drive motor 12 is fixedly installed on one side of fixed platform 1, the output end of drive motor 12 is rotationally extended into the inside of fixed platform 1 and is fixedly connected with rotating shaft 19, rotating shaft 19 is rotationally connected in the inside of fixed platform 1, gear 20 is fixedly sleeved on the outer surface of rotating shaft 19, and gear 20 is engagedly connected with rack 21.

[0032] The inside of two positioning cylinders 7 is all inserted with winding roller 6, and the end, away from corresponding positioning cylinder 7, of two winding rollers 6 is all rotationally connected with the inside of corresponding support frame 5.

[0033] The top of the processing table 8 is fixedly connected with a cutting frame 18, the inside of the cutting frame 18 is rotatably connected with two bidirectional threaded rods 14, the top of the cutting frame 18 is fixedly installed with a rotating motor 17, the output end of the rotating motor 17 rotatably extends into the inside of the cutting frame 18 and is fixedly connected with the corresponding bidirectional threaded rod 14, the outer surfaces of the two bidirectional threaded rods 14 are rotatably sleeved with a belt 13, the outer surfaces of the two bidirectional threaded rods 14 are respectively threadedly sleeved with a bottom frame 15 and a knife frame 16, and the cutter on the bottom of the knife frame 16 is matched with the top of the bottom frame 15.

[0034] The top of the processing table 8 is fixedly installed with a guide mechanism 9.

[0035] Further, when the device is used, the pearl wool is threaded through the inside of the guide mechanism 9, then wound between the bottom frame 15 and the knife frame 16 on the corresponding winding roller 6, then the winding motor 23 is started by connecting an external power supply, the winding motor 23 drives the corresponding positioning cylinder 7 to rotate, the positioning cylinder 7 drives the corresponding winding roller 6 to rotate between the winding bag frame 4 and the supporting frame 5, so that when the winding roller 6 close to the driving motor 12 is full, the rotating motor 17 is started by connecting an external power supply, the rotating motor 17 drives the corresponding bidirectional threaded rod 14 to rotate, since the outer surfaces of the two bidirectional threaded rods 14 are fixedly sleeved with a belt pulley, the belt 13 is drivingly sleeved on the two belt pulleys, the bidirectional threaded rod 14 close to the rotating motor 17 rotates to drive the bidirectional threaded rod 14 away from the rotating motor 17 to rotate, the two bidirectional threaded rods 14 rotate to drive the bottom frame 15 and the knife frame 16 to move in opposite directions, so as to facilitate cutting the pearl wool;

[0036] Further, when the device is used, the driving motor 12 is started by connecting an external power supply, the driving motor 12 drives the rotating shaft 19 to rotate, the rotating shaft 19 drives the gear 20 to rotate, the gear 20 drives the rack 21 to slide in the through slot 11, so as to drive the two winding bag frames 4 to slide on the top of the fixed table 1, the two winding bag frames 4 slide to drive the two positioning slides 22 on the bottom thereof to slide in the corresponding positioning slide groove 10, so as to move the empty winding roller 6 to the winding position, i.e. the position close to the driving motor 12, and the full winding roller 6 can be moved to one end of the fixed table 1.

[0037] Further, during the use of the device, the cut pearl wool continues to be wound on the empty winding roller 6 for winding, and when the full winding roller 6 is disassembled, the two electric push rods 3 are started by connecting an external power source, and the two electric push rods 3 drive the corresponding support frame 5 to move, so that the support frame 5 is separated from the winding roller 6, and then the full winding roller 6 is taken out from the corresponding positioning cylinder 7, and then the empty winding roller 6 is inserted into the positioning cylinder 7 again, so that the two electric push rods 3 can drive the support frame 5 to reset, and then the empty winding roller 6 is conveniently positioned and installed, so that the full winding roller 6 does not need to be replaced at the winding position, and the two winding rollers 6 also do not need to be stopped during replacement.

[0038] Through the cooperation of the two bag winding frames 4, the rack 21, the gear 20 and the connecting plate 2, the empty winding roller 6 and the full winding roller 6 can be alternately replaced, and the full winding roller 6 does not need to be replaced at the winding position, avoiding the need to stop the winding roller 6 during replacement, and facilitating continuous winding of the pearl wool, and further improving the production efficiency of the pearl wool.

[0039] Structure description: fixed table 1: as the fixed basis of the whole device, supporting and stabilizing other components, ensuring the stability of the device during work;

[0040] Connecting plate 2: connecting two bag winding frames 4, enhancing their structural strength, and at the same time as part of the transmission mechanism, moving synchronously with the rack 21 to realize the synchronous movement of the bag winding frame 4;

[0041] Electric push rod 3: through the telescopic action, pushing the support frame 5 to slide inside the bag winding frame 4, so as to adjust the position of the winding roller 6, ensuring the stability and accuracy during winding;

[0042] Bag winding frame 4: supporting and fixing the winding roller 6, and at the same time as a sliding component, sliding on the fixed table 1 to realize the adjustment of the winding position;

[0043] Support frame 5: cooperating with the electric push rod 3 to support one end of the winding roller 6, ensuring the stability of the winding roller 6 during rotation;

[0044] Winding roller 6: used for winding pearl wool film bag material, which is the core component of the winding process;

[0045] Positioning cylinder 7: fixing one end of the winding roller 6, and at the same time connected with the output end of the winding motor 23 to realize the rotation of the winding roller 6;

[0046] Processing table 8: providing a processing space, installing cutting structure and other auxiliary components, and completing cutting and forming processes of pearl wool film bags;

[0047] Guiding mechanism 9: guides the movement direction of pearl wool coated bag material during processing, ensuring accurate conveying of the material;

[0048] Positioning sliding groove 10: provides sliding tracks for the bottom positioning sliding plate 22 of the bag roll frame 4, ensuring stable sliding of the bag roll frame 4 on the fixing table 1;

[0049] Through slot 11: allows the rack 21 to slide inside the fixing table 1, while serving as part of the transmission mechanism to achieve synchronous movement of the bag roll frame 4;

[0050] Drive motor 12: provides power for the transmission mechanism, achieving synchronous movement of the bag roll frame 4 by driving the rotation of the rotating shaft 19 and the gear 20;

[0051] Belt 13: transmission connection between the two bidirectional threaded rods 14, ensuring their synchronous rotation;

[0052] Bidirectional threaded rod 14: as a transmission component of the cutting structure, it drives the relative movement of the base frame 15 and the knife frame 16 by rotating, achieving the cutting of pearl wool coated bags;

[0053] Base frame 15: supports the bottom of the cutting tool, cooperates with the knife frame 16 to achieve the cutting of pearl wool coated bags;

[0054] Knife frame 16: installs the cutting tool, achieves the cutting of pearl wool coated bags by moving;

[0055] Rotating shaft 19: connects the drive motor 12 and the gear 20, transmits power;

[0056] Gear 20: engages with the rack 21, transmits power from the drive motor 12 to the rack 21, achieving synchronous movement of the bag roll frame 4;

[0057] Rack 21: engages with the gear 20, as part of the transmission mechanism, achieving synchronous movement of the bag roll frame 4;

[0058] Positioning sliding plate 22: connects the bottom of the bag roll frame 4 and slides in the positioning sliding groove 10, ensuring stable sliding of the bag roll frame 4 on the fixing table 1;

[0059] Winding motor 23: provides power for the winding roller 6, achieving winding of pearl wool coated bags.

[0060] The above embodiments of the present application are described in detail in combination with the drawings, but the present application is not limited to the above embodiments, and various changes can be made within the knowledge of ordinary skilled persons in the technical field without departing from the spirit of the present application.

Claims

1. A pearl wool film-coated bag roll forming device, characterized in that, The utility model relates to a bag processing device, including: Fixed platform (1) and processing platform (8), processing platform (8) fixedly connected in one side of fixed platform (1); Roll forming structure, roll forming structure is located on fixed platform (1); Roll forming structure includes two roll bag frame (4), two support frame (5), connecting plate (2) and two winding motor (23), two roll bag frame (4) all are slidingly connected in the top of fixed platform (1), and connecting plate (2) is fixedly connected in the opposite surface of two roll bag frame (4); Wherein, two support frame (5) are slidingly connected in the inside of corresponding roll bag frame (4), and the inside of two roll bag frame (4) is fixedly installed with two electric push rod (3), and the telescopic end of four electric push rod (3) is fixedly connected with corresponding support frame (5); Wherein, two winding motor (23) are fixedly installed on corresponding roll bag frame (4), and the output of two winding motor (23) is rotatably extended into the inside of corresponding roll bag frame (4) and is fixedly connected with locating cylinder (7), and the top of fixed platform (1) is provided with two locating sliding slot (10) and through slot (11), and through slot (11) is communicated with the inside of fixed platform (1).

2. The pearl wool film-coated bag forming device according to claim 1, characterized in that: The roll forming structure further includes a drive motor (12), a rotating shaft (19), a gear (20), and a rack (21), the bottom of the two roll bag frames (4) is fixedly connected with two positioning sliding plates (22); Wherein, four positioning sliding plates (22) are slidingly connected in corresponding positioning sliding slots (10), the rack (21) is fixedly connected to the bottom of the two roll bag frames (4) and the connecting plate (2), and the rack (21) is slidingly connected in the inside of the through slot (11); Wherein, the drive motor (12) is fixedly installed on one side of the fixed platform (1), the output of the drive motor (12) is rotatably extended into the inside of the fixed platform (1) and is fixedly connected with the rotating shaft (19), the rotating shaft (19) is rotatably connected in the inside of the fixed platform (1), the gear (20) is fixedly sleeved on the outer surface of the rotating shaft (19), and the gear (20) is meshingly connected with the rack (21).

3. The pearl wool film-coated bag forming device according to claim 1, characterized in that: The inside of the two locating cylinders (7) is inserted with winding rollers (6), and the end of the two winding rollers (6) away from the corresponding locating cylinder (7) is rotatably connected with the inside of the corresponding support frame (5).

4. The pearl wool film-coated bag forming device according to claim 1, characterized in that: The top of the processing platform (8) is fixedly connected with a cutting frame (18), and the cutting frame (18) is rotatably connected with two bidirectional threaded rods (14) inside; Wherein, the top of the cutting frame (18) is fixedly installed with a rotating motor (17), the output of the rotating motor (17) is rotatably extended into the inside of the cutting frame (18) and is fixedly connected with the corresponding bidirectional threaded rod (14), and the outer surface of the two bidirectional threaded rods (14) is rotatably sleeved with a belt (13).

5. The pearl wool film-coated bag roll forming device according to claim 4, characterized in that: The outer surface of the two bidirectional threaded rods (14) is respectively threadedly sleeved with a base (15) and a knife holder (16), and the cutting tool on the bottom of the knife holder (16) is matched with the top of the base (15).

6. The pearl wool film-coated bag forming device according to claim 1, characterized in that: The top of the processing platform (8) is fixedly installed with a guide mechanism (9).