Detection device for cable reel guide frame

By introducing a linear drive mechanism and a pressure sensor into the cable reel guide frame device, the tension of the cable is dynamically adjusted, solving the instability problem during cable winding and unwinding and achieving stable cable winding and unwinding.

CN223879197UActive Publication Date: 2026-02-06NINGBO CHUANJIANG TECHNOLOGY CO LTD
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Patent Information

Application Number
CN202520645180.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-04-08
Publication Date
2026-02-06
Estimated Expiration
2035-04-08

AI Technical Summary

Technical Problem

The existing cable reel guide frame device cannot dynamically adjust the cable tension, resulting in instability in the cable winding and unwinding process.

Method used

The system employs a linear drive mechanism and a pressure sensor to detect the cable tension and use the linear drive mechanism to move the housing up and down, dynamically adjusting the cable tension to keep the pressure detected by the pressure sensor within a suitable range.

Benefits of technology

It enables dynamic adjustment of cable tension, improving the stability of cable winding and unwinding processes.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a detection device for a cable reel guide frame, which comprises a rotating seat and a box body with an opening at the upper end, a guide wheel matched with a cable is rotatably arranged on the rotating seat, a shell and a linear driving mechanism are arranged in the box body, and the linear driving mechanism is used for driving the shell to move up and down; a penetrating hole is formed in the upper end face of the shell, a pressure sensor and a mounting plate capable of moving up and down are arranged in the shell, the pressure sensor is located on the inner bottom face of the shell, a connecting rod is fixedly arranged at the upper end of the mounting plate, and the upper end of the connecting rod penetrates through the penetrating hole and then is fixedly connected with the lower end face of the rotating seat; the lower end of the mounting plate is fixedly provided with a pressure piece for applying pressure to the pressure sensor; the cable winding and unwinding device has the advantages that the tightness of the cable can be dynamically adjusted, and the stability of the cable in the winding and unwinding process is improved.
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Description

TECHNICAL FIELD

[0001] The utility model belongs to the technical field of detection device, especially a kind of for cable reel guide frame detection device. BACKGROUND

[0002] In the port industry, large equipment such as crane and stacker often use cable reel to wind cable during construction, in order to make the cable wind stably, guide frame is installed on the cable reel. The cable reel guide frame currently used does not have the function of detecting the tightness of the cable, therefore, a kind of for cable reel guide frame detection device is disclosed in the application number CN2021208282251, by setting pressure piece, pressure sensor, control module, alarm, fixed plate and connecting rod, the tightness of the cable during winding construction can be detected, when the cable is too loose or too tight, the pressure sensor will transmit the signal to the control module to control the alarm, at the same time, by setting adjusting mechanism, the fixed plate can be adjusted to rise and fall, the guide wheel can be adjusted to rise and fall, so that the tightness of the cable can be adjusted.

[0003] The above technical scheme has the following problems in actual use: when the cable is too tight, the pressure piece on the fixed plate increases the pressure on the pressure sensor, the control module controls the motor to work, drives the driving bevel gear, driven bevel gear and lead screw to rotate, so as to drive the lead screw nut, fixed plate, U-shaped frame and guide wheel to descend, although the tightness of the cable on the guide wheel can be reduced, but the pressure piece will also descend, further increasing the pressure on the pressure sensor; when the cable is too loose, the pressure piece on the fixed plate reduces the pressure on the pressure sensor, the control module controls the motor to work, drives the driving bevel gear, driven bevel gear and lead screw to rotate, so as to drive the lead screw nut, fixed plate, U-shaped frame and guide wheel to ascend, although the tightness of the cable on the guide wheel can be increased, but the pressure piece will also rise, further reducing the pressure on the pressure sensor. It can be seen that the above technical scheme does not have the function of dynamically adjusting the tightness of the cable, and there is still room for improvement. UTILITY MODEL CONTENTS

[0004] The utility model solves the technical problem to provide a kind of for cable reel guide frame detection device, can dynamically adjust the tightness of the cable, improve the stability of cable in the process of winding and unwinding.

[0005] The utility model discloses a technical scheme that solves the above technical problem is adopted: a kind of for cable reel guide frame detection device, including rotating seat and the box of upper end opening, rotating seat is provided with the guide wheel for being used to cooperate with cable on rotation, shell and linear drive mechanism are provided in the box, the linear drive mechanism is used to drive the shell moves up and down;The upper end surface of the shell is provided with perforation, pressure sensor and the mounting plate that can move up and down are provided in the shell, the pressure sensor is located on the inner bottom surface of the shell, the upper end of the mounting plate is fixedly provided with connecting rod, the upper end of the connecting rod is fixedly connected with the lower end surface of the rotating seat after passing through the perforation, the lower end of the mounting plate is fixedly provided with pressure piece for applying pressure to the pressure sensor.

[0006] As preferred, the linear drive mechanism includes a drive motor, a bearing seat, a lead screw, and a sliding block. The drive motor is fixedly arranged on the inner bottom surface of the box. The bearing seat is fixedly arranged on the inner top surface of the box. The drive shaft of the drive motor is fixedly connected with the lower end of the lead screw. The upper end of the lead screw is rotationally connected with the bearing seat. The sliding block is provided with a first screw hole threadedly matched with the lead screw. The sliding block is fixedly connected with the outer side wall of the shell.

[0007] As preferred, a limiting plate is fixedly arranged on the inner side wall of the box. The limiting plate is located directly above the drive motor. The limiting plate is provided with a through hole. The drive shaft of the drive motor passes through the through hole.

[0008] As preferred, the inner top surface of the box is provided with a first travel switch. The upper end surface of the limiting plate is provided with a second travel switch. When the sliding block moves to the highest point, the sliding block is in contact with the first travel switch. When the sliding block moves to the lowest point, the sliding block is in contact with the second travel switch.

[0009] As preferred, the other outer side surface of the shell is provided with a guide groove. The guide groove penetrates through the lower end surface of the shell. The inner side wall of the box is fixedly provided with a guide block. The guide block is in up-and-down sliding fit with the guide groove.

[0010] As preferred, the pressure piece includes a cylinder, a push rod, and a compression spring. The upper end of the cylinder is fixedly connected with the mounting plate. The upper part of the push rod extends into the cylinder and is in up-and-down sliding fit with the cylinder. The lower end of the push rod is in abutment with the pressure sensor. The compression spring is located between the inner bottom surface of the cylinder and the upper end of the push rod.

[0011] As preferred, the side surface of the cylinder is provided with a strip-shaped hole extending in the up-and-down direction. The side surface of the push rod is provided with a second screw hole and a bolt. The bolt is threadedly connected with the second screw hole after passing through the strip-shaped hole.

[0012] Preferably, the inner bottom surface of the shell is fixedly provided with a guide column extending in the up-down direction, and the mounting plate is provided with a guide hole, and the guide column passes through the guide hole.

[0013] Preferably, the shell comprises a shell body with an open upper end and an upper cover covering the upper end of the shell body, and the through hole is arranged on the upper cover.

[0014] Compared with the prior art, the advantages of the utility model lie in that when the cable is too loose, the pressure value detected by the pressure sensor is small, at this time, the shell is driven upward by the linear driving mechanism to increase the tightness of the cable and increase the pressure value detected by the pressure sensor; when the cable is too tight, the pressure value detected by the pressure sensor is large, at this time, the shell is driven downward by the linear driving mechanism to reduce the tightness of the cable and reduce the pressure value detected by the pressure sensor, so that the pressure value detected by the pressure sensor is controlled within a proper range, and it can be seen that the detection device can dynamically adjust the tightness of the cable and improve the stability of the cable during winding and unwinding. BRIEF DESCRIPTION OF DRAWINGS

[0015] Figure 1 It is a structural schematic diagram of the utility model;

[0016] Figure 2 It is a sectional structure schematic diagram of the utility model Figure 1 ;

[0017] Figure 3 It is a sectional structure schematic diagram of the utility model Figure 2 ;

[0018] Figure 4 It is a partial structure schematic diagram in Figure 3 ;

[0019] Figure 5 It is a structural schematic diagram of the shell in the utility model;

[0020] Figure 6 It is a structural schematic diagram of the box body in the utility model;

[0021] Figure 7 It is an explosion structural schematic diagram of the pressure part in the utility model.

[0022] In the diagram: 1. Rotating seat; 11. Guide wheel; 2. Housing; 21. Limiting plate; 211. Through hole; 22. First limit switch; 23. Second limit switch; 24. Guide block; 3. Outer shell; 31. Housing; 311. Guide groove; 32. Top cover; 321. Perforation; 322. Main body; 33. Guide column; 4. Linear drive mechanism; 41. Drive motor; 42. Bearing seat; 43. Lead screw; 44. Slider; 441. First screw hole; 5. Pressure sensor; 6. Mounting plate; 61. Connecting rod; 62. Guide hole; 7. Pressure component; 71. Cylinder; 71. Strip hole; 72. Push rod; 721. Second screw hole; 73. Compression spring; 74. Bolt. Detailed Implementation

[0023] The present invention will be further described in detail below with reference to the accompanying drawings and embodiments.

[0024] In the description of this utility model, it should be noted that the terms "center," "upper," "lower," "left," "right," "inner," and "outer," etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are used only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model. Furthermore, the terms "first," "second," and "third" are used for descriptive purposes only and should not be construed as indicating or implying relative importance.

[0025] Example 1: As Figures 1 to 3 As shown, a detection device for a cable reel guide frame includes a rotating base 1 and a housing 2 with an open top. A guide wheel 11 for cooperating with a cable is rotatably mounted on the rotating base 1. A housing 3 and a linear drive mechanism 4 are disposed inside the housing 2. The linear drive mechanism 4 is used to drive the housing 3 to move up and down. A through hole 321 is provided on the upper end surface of the housing 3. A pressure sensor 5 and a mounting plate 6 that can move up and down are disposed inside the housing 3. The pressure sensor 5 is located on the inner bottom surface of the housing 3. A connecting rod 61 is fixedly mounted on the upper end of the mounting plate 6. The upper end of the connecting rod 61 passes through the through hole 321 and is fixedly connected to the lower end surface of the rotating base 1. A pressure member 7 for applying pressure to the pressure sensor 5 is fixedly mounted on the lower end of the mounting plate 6.

[0026] In this embodiment, the linear drive mechanism 4 includes a drive motor 41, a bearing seat 42, a lead screw 43, and a slider 44. The drive motor 41 is fixedly mounted on the inner bottom surface of the housing 2, and the bearing seat 42 is fixedly mounted on the inner top surface of the housing 2. The drive shaft of the drive motor 41 is fixedly connected to the lower end of the lead screw 43, and the upper end of the lead screw 43 is rotatably connected to the bearing seat 42. The slider 44 is provided with a first threaded hole 441 that is threadedly engaged with the lead screw 43, and the slider 44 is fixedly connected to the outer side wall of the housing 3.

[0027] When the cable is too loose, the pressure value detected by the pressure sensor 5 is small, at this time the shell 3 is driven to move upward by the linear drive mechanism 4 to increase the tightness of the cable, and the pressure value detected by the pressure sensor 5 is increased; when the cable is too tight, the pressure value detected by the pressure sensor 5 is large, at this time the shell 3 is driven to move downward by the linear drive mechanism 4 to reduce the tightness of the cable, and the pressure value detected by the pressure sensor 5 is reduced, so that the pressure value detected by the pressure sensor 5 is controlled within a suitable range.

[0028] It should be noted that the shell 3 is also provided with a controller (not shown in the figure), and the linear drive mechanism 4 and the pressure sensor 5 are respectively electrically connected with the controller. The controller controls the operation of the linear drive mechanism 4 according to the pressure value fed back by the pressure sensor 5, so that the shell 3 moves up and down, and the tightness of the cable is adjusted. The controller is a conventional technical means in the art, and will not be described here.

[0029] Example two: as shown in Figure 3 and Figure 4 The rest is the same as example one, the difference is that the inner side wall of the box body 2 is fixedly provided with a limiting plate 21, the limiting plate 21 is located directly above the drive motor 41, the limiting plate 21 is provided with a through hole 211, and the drive shaft of the drive motor 41 penetrates through the through hole 211. In this structure, the limiting plate 21 helps to improve the stability of the structure, and at the same time, the limiting plate 21 can also limit the movement amount of the sliding block 44, avoiding excessive downward movement of the sliding block 44.

[0030] In this embodiment, the inner top surface of the box body 2 is provided with a first travel switch 22, and the upper end surface of the limiting plate 21 is provided with a second travel switch 23. When the sliding block 44 moves to the highest point, the sliding block 44 contacts the first travel switch 22, and when the sliding block 44 moves to the lowest point, the sliding block 44 contacts the second travel switch 23. It should be noted that the first travel switch 22 and the second travel switch 23 are respectively electrically connected with the controller. When the sliding block 44 contacts the first travel switch 22 or the second travel switch 23, the controller controls the drive motor 41 to stop running, so as to avoid excessive movement of the sliding block 44 and cause damage to the structure, and the reliability is better.

[0031] Example three: as shown in Figure 3 , Figure 5 , Figure 6 and Figure 7 The rest is the same as example one, the difference is that the other outer side surface of the shell 3 is provided with a guide groove 311, the guide groove 311 penetrates through the lower end surface of the shell 3, and the inner side wall of the box body 2 is fixedly provided with a guide block 24, the guide block 24 is in sliding fit with the guide groove 311 up and down, which helps to improve the stability of the structure.

[0032] In this embodiment, the pressure component 7 includes a cylinder 71, a push rod 72, and a compression spring 73. The upper end of the cylinder 71 is fixedly connected to the mounting plate 6. The upper part of the push rod 72 extends into the cylinder 71 and slides vertically with the cylinder 71. The lower end of the push rod 72 abuts against the pressure sensor 5. The compression spring 73 is located between the inner bottom surface of the cylinder 71 and the upper end of the push rod 72.

[0033] Example 4: Figure 7 As shown, the rest of the parts are the same as in Embodiment 3, except that the side of the cylinder 71 is provided with a strip-shaped hole 711 extending in the vertical direction, and the side of the push rod 72 is provided with a second screw hole 721 and a bolt 74. The bolt 74 passes through the strip-shaped hole 711 and is threaded into the second screw hole 721. The strip-shaped hole 711 can be used as an observation window, which allows the staff to check the state of the compression spring 73 inside the cylinder 71 later, and thus determine whether the pressure component 7 needs to be disassembled for maintenance.

[0034] Example 5: Figure 2 , Figure 3 and Figure 5 As shown, the rest of the parts are the same as in Embodiment 1. The difference is that a guide post 33 extending in the vertical direction is fixedly provided on the inner bottom surface of the outer shell 3, and a guide hole 62 is provided on the mounting plate 6. The guide post 33 passes through the guide hole 62, which helps to improve the stability of the mounting plate 6 when it moves up and down.

[0035] In this embodiment, the outer shell 3 includes a shell 31 with an opening at the top and a top cover 32. The top cover 32 covers the upper end of the shell 31, and a perforation 321 is provided on the top cover 32.

[0036] The present invention has been described above by way of example with reference to the accompanying drawings. Obviously, the implementation of the present invention is not limited to the above-described manner. Any improvements made by adopting the inventive concept and technical solution of the present invention, or the direct application of the inventive concept and technical solution of the present invention to other occasions without modification, are all within the protection scope of the present invention.

Claims

1. A device for detecting the position of a cable drum guide frame, comprising a rotating seat (1) on which a guide wheel (11) for cooperating with a cable is rotatably arranged, characterized in that: The application also discloses a box with an open upper end, a shell (3) and a linear driving mechanism (4) arranged in the box (2), the linear driving mechanism (4) is used for driving the shell (3) to move up and down, a perforation (321) is arranged on the upper end surface of the shell (3), a pressure sensor (5) and a mount plate (6) capable of moving up and down are arranged in the shell (3), the pressure sensor (5) is arranged on the inner bottom surface of the shell (3), a connecting rod (61) is fixedly arranged on the upper end of the mount plate (6), the upper end of the connecting rod (61) penetrates through the perforation (321) and is fixedly connected with the lower end surface of the rotating base (1), and a pressure piece (7) for applying pressure to the pressure sensor (5) is fixedly arranged on the lower end of the mount plate (6).

2. A device for detecting the position of a cable drum guide frame according to claim 1, characterized in that: The linear driving mechanism (4) comprises a driving motor (41), a bearing seat (42), a screw rod (43) and a sliding block (44), the driving motor (41) is fixedly arranged on the inner bottom surface of the box (2), the bearing seat (42) is fixedly arranged on the inner top surface of the box (2), the driving shaft of the driving motor (41) is fixedly connected with the lower end of the screw rod (43), the upper end of the screw rod (43) is rotationally connected with the bearing seat (42), and the sliding block (44) is provided with a first screw hole (441) which is threadedly matched with the screw rod (43), and the sliding block (44) is fixedly connected with the outer side wall of the shell (3).

3. A device for detecting the position of a cable drum guide according to claim 2, characterized in that: A limiting plate (21) is fixedly arranged on the inner side wall of the box (2), the limiting plate (21) is located directly above the driving motor (41), the limiting plate (21) is provided with a through hole (211), and the driving shaft of the driving motor (41) penetrates through the through hole (211).

4. A device for detecting the position of a cable drum guide according to claim 3, characterized in that: A first travel switch (22) is arranged on the inner top surface of the box (2), and a second travel switch (23) is arranged on the upper end surface of the limiting plate (21), when the sliding block (44) moves to the highest point, the sliding block (44) is in contact with the first travel switch (22), and when the sliding block (44) moves to the lowest point, the sliding block (44) is in contact with the second travel switch (23).

5. A device for detecting the position of a cable drum guide frame according to claim 2, characterized in that: A guide groove (311) is arranged on another outer side surface of the shell (3), the guide groove (311) penetrates through the lower end surface of the shell (3), and a guide block (24) is fixedly arranged on the inner side wall of the box (2), and the guide block (24) is in up-down sliding fit with the guide groove (311).

6. A device for detecting the position of a cable drum guide frame according to claim 1, characterized in that: The pressure piece (7) comprises a cylinder body (71), a push rod (72) and a compression spring (73), the upper end of the cylinder body (71) is fixedly connected with the mount plate (6), the upper portion of the push rod (72) extends into the cylinder body (71) and is in up-down sliding fit with the cylinder body (71), the lower end of the push rod (72) abuts against the pressure sensor (5), and the compression spring (73) is located between the inner bottom surface of the cylinder body (71) and the upper end of the push rod (72).

7. A device for detecting the position of a cable drum guide as claimed in claim 6, characterized in that: The side surface of the barrel (71) is provided with a strip-shaped hole (711) extending in the up-down direction, the side surface of the push rod (72) is provided with a second screw hole (721) and a bolt (74), and the bolt (74) is threadedly connected with the second screw hole (721) after penetrating through the strip-shaped hole (711).

8. A device for detecting the position of a cable drum guide frame according to claim 1, characterized in that: The inner bottom surface of the shell (3) is fixedly provided with a guide column (33) extending in the up-down direction, and the mounting plate (6) is provided with a guide hole (62), and the guide column (33) penetrates the guide hole (62).

9. A device for detecting the orientation of a cable drum guide as claimed in claim 8, wherein: The shell (3) comprises a shell body (31) with an open upper end and an upper cover (32), the upper cover (32) covers the upper end of the shell body (31), and the perforation (321) is arranged on the upper cover (32).