Metering and adding equipment for enzyme preparation

By introducing a combination of spray cleaning, ultrasonic cleaning, and stirring blades into the enzyme preparation metering and adding equipment, the problems of cross-contamination and inaccurate metering caused by liquid enzyme preparation residues are solved, achieving efficient cleaning and precise addition of the equipment.

CN223879748UActive Publication Date: 2026-02-06JILIN AOGU BIOTECHNOLOGY CO LTD
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Patent Information

Application Number
CN202520315109.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-02-26
Publication Date
2026-02-06
Estimated Expiration
2035-02-26

AI Technical Summary

Technical Problem

Liquid enzyme preparation dosing devices are prone to residue buildup after prolonged use, leading to cross-contamination and inaccurate metering pump operation, affecting dosing precision and potentially causing pipeline blockage.

Method used

An enzyme preparation metering and adding device was designed, comprising a storage tank, a diaphragm metering pump, a spray pipe, an ultrasonic generator, and a stirring mechanism. The storage tank is efficiently cleaned by a combination of spray cleaning, ultrasonic cleaning, and stirring blades, and the enzyme preparation flow rate is precisely controlled by a flow meter and a control device.

Benefits of technology

This effectively avoids contamination of enzyme preparations by residues inside the storage tank, ensures the cleanliness of the equipment and the accuracy of enzyme preparation addition, improves cleaning efficiency and metering accuracy, and prevents pipeline blockage.

✦ Generated by Eureka AI based on patent content.

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  • Figure CN223879748U_ABST
    Figure CN223879748U_ABST
Patent Text Reader

Abstract

According to the enzyme preparation metering and adding device, cleaning liquid is guided into the spraying pipe through the water inlet pipe, the cleaning liquid is sprayed to the inner wall and the bottom of the storage tank through the spraying heads installed on the spraying pipe, and guiding-in of the cleaning liquid and preliminary cleaning of the interior of the storage tank are achieved; meanwhile, an ultrasonic generator drives a vibration contact to generate ultrasonic vibration, the ultrasonic vibration is transmitted into cleaning liquid entering the storage tank, an ultrasonic cleaning effect is formed, residues attached to the inner wall and the bottom of the storage tank are effectively stripped and dispersed, then the cleaning liquid is stirred through a stirring mechanism, and the cleaning efficiency can be greatly improved; and the pollution of residues in the storage tank to the liquid enzyme preparation entering subsequently is effectively avoided, the cleanness of the equipment is kept, and the accuracy of adding the enzyme preparation by the equipment is further ensured.
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Description

TECHNICAL FIELD

[0001] The utility model relates to enzyme preparation technical field especially is related to a kind of enzyme preparation metering adding equipment. BACKGROUND

[0002] Liquid enzyme preparation is one of common enzyme preparation types, and is widely used in various production processes. In the preparation process of trehalose, maltose and the like, liquid enzyme preparation is more flexible in temperature, pH and other reaction condition control, and can be quickly dissolved and uniformly distributed in the reaction system, so liquid enzyme preparation is often selected to improve reaction efficiency and production efficiency. In order to ensure the efficiency of the reaction and the stability of the production yield, avoid wasting enzyme preparation or substrate, and reduce production cost, the amount of enzyme preparation added needs to be controlled when using enzyme preparation.

[0003] However, the liquid enzyme preparation adding device is easy to leave the enzyme preparation not pumped out inside during long-time use. These residual enzyme preparations not only cause cross contamination to the subsequent liquid enzyme preparation flowing through, affecting the quality and effect of the new liquid enzyme preparation, but also may react with the subsequent enzyme preparation to generate precipitate block to cause pipeline blockage, cause abnormal flow fluctuation, affect the accuracy and stability of the metering pump, and thus lead to the decrease of the precision of enzyme preparation addition.

[0004] Therefore, in order to maintain the cleanliness and good running state of the equipment and ensure the addition precision of the metering adding equipment, it is necessary to provide a metering adding equipment capable of cleaning the inside by itself UTILITY MODEL CONTENT

[0005] In view of the technical problem that the metering adding equipment of liquid enzyme preparation in the prior art needs to be cleaned regularly to avoid cross contamination of newly input liquid enzyme preparation and affect the metering precision, the utility model provides an enzyme preparation metering adding equipment.

[0006] The application discloses an enzyme preparation metering device, which comprises a base, a storage tank for storing liquid enzyme preparation and a diaphragm metering pump arranged on the base; one side of the bottom of the storage tank is provided with a discharge port, the discharge port is connected with the diaphragm metering pump through a first pipeline, and a flow meter is arranged on the discharge port; the flow meter is used for detecting the flow of the liquid enzyme preparation in the first pipeline; the other end of the diaphragm metering pump is connected with a discharge pipeline; the inner side wall of the top of the storage tank is provided with a spray pipe through a plurality of fixing blocks, and a plurality of spray heads are arranged on the spray pipe; the top of the storage tank is provided with a water inlet pipe for feeding cleaning liquid into the storage tank and a feeding port for adding liquid enzyme preparation into the storage tank, and the water inlet pipe is communicated with the spray pipe; a stirring mechanism is further arranged in the storage tank; at least one ultrasonic generator is arranged on the outer side of the storage tank, and a plurality of vibration contacts electrically connected with the ultrasonic generator are arranged on the inner side wall of the storage tank; the ultrasonic generator is used for driving the connected vibration contacts to perform ultrasonic vibration on the cleaning liquid in the storage tank.

[0007] Further, the stirring mechanism comprises a driving motor arranged on the top of the storage tank and a rotating shaft arranged in the storage tank, the rotating shaft is connected with the output shaft of the driving motor, and a plurality of stirring blades are symmetrically arranged on the two sides of the rotating shaft.

[0008] Further, the stirring blade comprises a fixed rod horizontally arranged on the rotating shaft and a stirring plate arranged on the fixed rod, the stirring plate is provided with a through hole, and the stirring plate is further provided with a reinforcing rib.

[0009] Further, the storage tank is further provided with a control device, and the control device is electrically connected with the ultrasonic generator, the flow meter, the diaphragm metering pump and the driving motor.

[0010] Further, one side of the storage tank is further provided with a hot air pipe and an exhaust pipe, the hot air pipe is connected with a hot air machine, and the hot air machine is used for conveying high-temperature drying gas into the storage tank.

[0011] Further, a temperature sensor for detecting the temperature in the storage tank is arranged in the storage tank.

[0012] Further, a magnetic float liquid level meter for detecting the liquid level in the storage tank is further arranged in the storage tank.

[0013] Further, an observation window is further arranged on the storage tank.

[0014] Further, a cover is arranged on the feeding port, and an electromagnetic valve is arranged on the water inlet pipe.

[0015] The utility model discloses an enzyme preparation metering and adding equipment, which realizes the introduction of the cleaning liquid and the preliminary cleaning of the inside of the storage tank by guiding the cleaning liquid into the spraying pipe through the water inlet pipe and spraying the cleaning liquid to the inner wall and the bottom of the storage tank through the spray head installed on the spraying pipe.

[0016] In addition, the enzyme preparation flow flowing to the first pipeline of the storage tank is obtained through the flow meter, and the operation frequency of the diaphragm metering pump is controlled according to the obtained enzyme preparation flow, so that the enzyme preparation adding amount can be accurately controlled according to the actual demand, and the enzyme preparation is accurately metered and added. BRIEF DESCRIPTION OF DRAWINGS

[0017] Figure 1 The utility model provides a kind of enzyme preparation metering and adding equipment's overall structure schematic view;

[0018] Figure 2 The utility model provides a kind of enzyme preparation metering and adding equipment's internal structure schematic view;

[0019] Figure 3 The utility model provides the stirring blade structure schematic view.

[0020] IDENTIFICATION OF DRAWINGS

[0021] 1, base;2, storage tank;3, diaphragm metering pump;4, discharge port;5, first pipeline;6, flow meter;7, control device;8, spraying pipe;9, spray head;10, feed inlet;101, cover;11, water inlet pipe;111, electromagnetic valve;12, ultrasonic generator;13, vibration contact;14, drive motor;15, rotating shaft;16, stirring blade;161, fixed rod;162, stirring plate;163, through hole;164, reinforcing rib;17, hot air pipe;18, exhaust pipe;19, temperature sensor;20, magnetic flap liquid level meter;21, observation window. DETAILED DESCRIPTION

[0022] For further details of the utility model, next in combination with the drawings is explained. It is particularly pointed out that the examples described below are only a part of the utility model embodiments, not all the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by the ordinary skill in the art without making creative labor belong to the scope of the utility model protection.

[0023] Reference Figure 1 As shown in the utility model provides a kind of enzyme preparation metering equipment, including a base 1, the base 1 is equipped with a storage tank 2 for storing liquid enzyme preparation and a diaphragm metering pump 3.The storage tank 1 is also equipped with a control device 7, and the control device is electrically connected with the diaphragm metering pump 3.

[0024] Specifically, as shown in the utility model Figure 1 And Figure 2 As shown in the utility model, the bottom of the storage tank 2 one side is equipped with a discharge port 4, the discharge port 4 is connected with the diaphragm metering pump 3 by a first pipeline 5, and the discharge port 4 is equipped with a flow meter 6;The flow meter 6 is used to detect the flow of liquid enzyme in the first pipeline 5;The other end of the diaphragm metering pump 3 is connected with a discharge pipeline (not shown in the figure).The flow meter 6 is electrically connected with the control device 7.The electrical connection of flow meter 6 and control device 7 enables control device 7 to obtain flow data in time, and adjusts the working state of diaphragm metering pump 3 according to the need, so as to realize the accurate control of liquid enzyme flow.

[0025] When using the equipment to add enzyme preparation, the diaphragm metering pump 3 starts to extract the liquid enzyme inside the storage tank 2, and when the liquid enzyme flows through the first pipeline 5, the flow meter 6 will monitor its flow in real time, and the measurement result will be converted into an electrical signal and transmitted to the control device 7. After obtaining the flow data according to the electrical signal, the control device 7 will be processed and analyzed in real time, and the running frequency of the diaphragm metering pump 3 will be adjusted according to the current demand of liquid enzyme, so as to realize the accurate metering of liquid enzyme. In the whole metering process, the control device 7 will continuously receive the feedback data of the flow meter 6, and automatically fine-tune the running frequency of the diaphragm metering pump 3 according to the actual situation, so as to determine whether the flow of the current liquid enzyme meets the set requirements.

[0026] The inside wall of the top of the storage tank 3 is provided with a spray pipe 8 through a plurality of fixing blocks (not marked in the figure), and a plurality of spray heads 9 are arranged on the spray pipe 8;The top of the storage tank 3 is provided with a water inlet pipe 10 for cleaning liquid to enter the storage tank 3 and a feed inlet 11 for adding liquid enzyme to the storage tank 3, and the water inlet pipe 10 is communicated with the spray pipe 8.In this embodiment, a cover 101 is arranged on the feed inlet 10;An electromagnetic valve 111 is arranged on the water inlet pipe 11.

[0027] When the storage tank 3 needs to be cleaned, the cleaning liquid enters the spray pipe 8 in the storage tank 3 through the water inlet pipe 10, and the spray heads 9 on the spray pipe 8 uniformly spray the cleaning liquid in the form of mist or fine stream to the inner wall and bottom of the storage tank 3, forming a wide cleaning layer in the storage tank 3, and the residual in the tank is preliminarily cleaned at the same time. In this embodiment, the cleaning liquid is tap water or tap water with cleaning agent added.

[0028] Referring to Figure 2 and Figure 3 , the storage tank 3 is also provided with a stirring mechanism; the stirring mechanism includes a drive motor 14 arranged at the top of the storage tank 3 and a rotating shaft 15 arranged in the storage tank 3, the rotating shaft 15 is connected with the output shaft of the drive motor 14, and a plurality of stirring blades 16 are symmetrically arranged on both sides of the rotating shaft 15. The drive motor 7 is electrically connected with the control device 7.

[0029] When the liquid enzyme preparation enters the storage tank 3 through the feed port 11, the drive motor 14 can be started at regular intervals to drive the rotating shaft 15 connected thereto to rotate, and the stirring blades 16 on the rotating shaft 15 agitate the liquid enzyme preparation with the rotation of the rotating shaft 15, ensuring uniform distribution of the liquid enzyme preparation in the storage tank 3, which helps to prevent stratification, precipitation or crystallization of the liquid enzyme preparation, and maintains its uniformity and stability.

[0030] When the cleaning liquid is introduced into the storage tank 3 for cleaning, the rotating stirring blades 16 form vortex or turbulent flow in the storage tank 3, thereby enhancing the fluidity and diffusivity of the liquid, so that the cleaning liquid can more fully contact each part of the tank body, significantly improving the cleaning efficiency and ensuring that the interior of the tank body is fully and thoroughly cleaned.

[0031] In some embodiments, the stirring blade 16 includes a fixed rod 161 horizontally arranged on the rotating shaft 15 and a stirring plate 162 arranged on the fixed rod 161, the stirring plate 162 is provided with through holes 163, and the stirring plate 163 is also provided with reinforcing ribs 164. The through holes 163 can reduce the resistance of the stirring plate 162 in the cleaning liquid, while increasing the speed of the cleaning liquid passing through. When the stirring blade 16 rotates, the liquid can pass through the stirring plate 162 more smoothly, forming stronger vortex and turbulent flow, further improving the stirring effect. The reinforcing ribs 164 can significantly improve the overall structural strength of the stirring blade 16 and prolong the service life.

[0032] The storage tank 3 is provided with at least one ultrasonic generator 12 outside, and a plurality of vibration contacts 13 are arranged on the inner wall of the storage tank 3 and electrically connected with the ultrasonic generator 12; the ultrasonic generator 12 is used to drive the connected vibration contacts 13 to generate ultrasonic vibration on the cleaning liquid in the storage tank 3. The control device 7 is electrically connected with the ultrasonic generator 12.

[0033] When the cleaning liquid in the storage tank 3 reaches the preset liquid level, the ultrasonic generator 12 is started, and the ultrasonic generator 12 drives the vibration contacts 13 to generate ultrasonic vibration and transmit it to the cleaning liquid entering the storage tank 3. When the ultrasonic wave propagates in the cleaning liquid, cavitation effect is generated, which can generate strong impact force on the cleaning liquid, effectively stripping the dirt, residues and the like on the surface of the tank body and in the liquid. At the same time, the ultrasonic wave propagating in the cleaning liquid also forms micro-jets, which can penetrate the micro-gaps and dead angle areas in the liquid, ensuring that the tank body and the liquid are fully and thoroughly cleaned.

[0034] The ultrasonic cleaning effect formed by the ultrasonic generator 12 and the vibration contacts 13 effectively strips and disperses the residues attached to the inner wall and bottom of the storage tank, and further cooperates with the stirring mechanism to agitate the cleaning liquid, greatly improving the cleaning efficiency.

[0035] In some embodiments, the storage tank 3 is also provided with a hot air pipe 17 and an exhaust pipe 18 on one side, the hot air pipe 17 is connected with a hot air machine (not shown in the figure), and the hot air machine 17 is used to deliver high-temperature drying gas into the storage tank.

[0036] After the cleaning of the storage tank 3 is completed, the hot air machine can deliver high-temperature drying gas into the storage tank through the hot air pipe 17, which can quickly increase the temperature in the tank, accelerate the evaporation and volatilization of the residual liquid in the storage tank 3, and thus realize the rapid drying of the storage tank 3.

[0037] In some embodiments, a temperature sensor 19 for detecting the temperature in the storage tank 3 is installed in the storage tank 3. The temperature sensor 19 is electrically connected with the control device 7. Through the real-time detection of the temperature sensor 19, the storage tank 3 can be stored after drying at an appropriate temperature, and the temperature change can be monitored in real time during storage, so as to ensure that the liquid enzyme preparation is stored at an appropriate temperature.

[0038] In some embodiments, a magnetic float liquid level gauge 20 for detecting the liquid level in the storage tank 3 is also arranged in the storage tank, so as to master the change of the liquid level in the storage tank in real time.

[0039] In some embodiments, an observation window 21 is also arranged on the storage tank 3, so as to facilitate the observation of the inside of the storage tank 3.

[0040] The preferred embodiments of the utility model disclosed above are only used for helping to set forth the utility model, and do not limit the utility model to be only the specific implementation manners described. Apparently, according to the content of the description, other modifications and changes can be made. The embodiments selected and specifically described in the description are for better explaining the principle and practical application of the utility model, so that the person skilled in the art can well understand and utilize the utility model, and are not limitations on the utility model, and any scheme of simple transformation of the utility model belongs to the protection scope of the utility model.

Claims

1. An enzyme formulation dosing apparatus, characterized by, The application relates to a liquid enzyme preparation storage device, which comprises a base, a storage tank for storing liquid enzyme preparation and a diaphragm metering pump arranged on the base; one side of the bottom of the storage tank is provided with a discharge port, the discharge port is connected with the diaphragm metering pump through a first pipeline, and a flowmeter is arranged on the discharge port; the flowmeter is used for detecting the flow of the liquid enzyme preparation in the first pipeline; the other end of the diaphragm metering pump is connected with a discharge pipeline; a spraying pipeline is arranged on the inner side wall of the top of the storage tank through a plurality of fixing blocks, and a plurality of spray heads are arranged on the spraying pipeline; the top of the storage tank is provided with a water inlet pipeline for feeding cleaning liquid into the storage tank and a feeding port for adding liquid enzyme preparation into the storage tank, and the water inlet pipeline is communicated with the spraying pipeline; an ultrasonic generator is arranged on the outer side of the storage tank, and a plurality of vibration contacts electrically connected with the ultrasonic generator are arranged on the inner side wall of the storage tank; the ultrasonic generator is used for driving the connected vibration contacts to perform ultrasonic vibration on the cleaning liquid in the storage tank.

2. An enzyme formulation dosing apparatus according to claim 1, characterised in that, The stirring mechanism comprises a driving motor arranged on the top of the storage tank and a rotating shaft arranged in the storage tank, the rotating shaft is connected with the output shaft of the driving motor, and a plurality of stirring blades are symmetrically arranged on the two sides of the rotating shaft.

3. An enzyme formulation dosing apparatus according to claim 2, characterised in that, The stirring blade comprises a fixed rod horizontally arranged on the rotating shaft and a stirring plate arranged on the fixed rod, the stirring plate is provided with penetrating holes, and the stirring plate is further provided with reinforcing ribs.

4. An enzyme formulation dosing apparatus according to claim 2, wherein, The storage tank is further provided with a control device, and the control device is electrically connected with the ultrasonic generator, the flowmeter, the diaphragm metering pump and the driving motor.

5. An enzyme formulation dosing apparatus according to claim 1, wherein One side of the storage tank is further provided with a hot air pipeline and an exhaust pipeline, the hot air pipeline is connected with a hot air machine, and the hot air machine is used for conveying high-temperature drying gas into the storage tank.

6. An enzyme formulation dosing apparatus according to claim 5, wherein, A temperature sensor for detecting the temperature in the storage tank is arranged in the storage tank.

7. An enzyme formulation dosing apparatus according to claim 1, wherein A magnetic float liquid level meter for detecting the liquid level in the storage tank is further arranged in the storage tank.

8. An enzyme formulation dosing apparatus according to claim 1, wherein, An observation window is further arranged on the storage tank.

9. An enzyme formulation dosing apparatus according to claim 1, wherein, A cover is arranged on the feeding port, and an electromagnetic valve is arranged on the water inlet pipeline.