Miscellaneous wool removing device for high-elasticity carpet production
By employing a combined cleaning structure of electrostatic rollers and brush rollers in a high-elasticity carpet production device, the problem of incomplete removal of deep-seated carpet fibers has been solved, achieving efficient cleaning and adsorption of fibers and improving the cleaning effect.
Patent Information
- Application Number
- CN202520408047.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-10
- Publication Date
- 2026-02-06
- Estimated Expiration
- 2035-03-10
AI Technical Summary
Existing lint removal devices for high-elasticity carpet production cannot effectively remove lint deep within the carpet, and the electrostatic roller assembly is not cleaned in time after adsorbing lint, affecting the adsorption effect.
A lint removal device for high-elasticity carpet production was designed. It uses two lint cleaning components to clean the two sides of the carpet surface respectively. It combines an electrostatic roller and a brush roller. The electrostatic roller is used to adsorb lint, and the brush roller is used to clean the lint on the electrostatic roller. The drive component realizes synchronous rotation, and works with a dust collection system to clean and adsorb lint.
It improves the removal of lint from high-elasticity carpets, ensures the continuous adsorption capacity of the electrostatic roller, avoids the impact of lint accumulation, and improves cleaning efficiency.
Smart Images

Figure CN223880060U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to high elasticity carpet production equipment technical field, concretely is a kind of high elasticity carpet production is removed device with miscellaneous hair. BACKGROUND
[0002] The carpet is with cotton, hemp, wool, silk, grass and other natural fibers or chemical synthetic fiber as raw material, weaving or textile and become ground paving object, when producing and processing high elasticity carpet, there is certain miscellaneous hair on the surface of high elasticity carpet, at this time, high elasticity carpet production is removed device with miscellaneous hair is needed to remove the miscellaneous hair on the surface of high elasticity carpet.
[0003] Through searching, patent announcement No.CN214459060U discloses a carpet miscellaneous hair double-sided cleaning device, which comprises a rack, a material collecting roller, a guide roller, a cleaning assembly and a material collecting bin.
[0004] The existing high elasticity carpet production is removed device with miscellaneous hair when removing the miscellaneous hair on the surface of high elasticity carpet, generally through electrostatic roller assembly to adsorb the miscellaneous hair on the surface of high elasticity carpet, however, electrostatic roller assembly can only adsorb the miscellaneous hair on the surface of high elasticity carpet, and cannot adsorb the miscellaneous hair in the deep part of high elasticity carpet, which affects the effect of removing the miscellaneous hair of high elasticity carpet, and if the adsorbed miscellaneous hair on electrostatic roller assembly is not cleaned in time after adsorbing a certain amount of miscellaneous hair, it will affect the effect of adsorbing the miscellaneous hair by electrostatic roller assembly, and further affect the effect of removing the miscellaneous hair of high elasticity carpet, therefore, a high elasticity carpet production is removed device with miscellaneous hair is designed. UTILITY MODEL CONTENTS
[0005] In view of the defects or deficiencies of high elasticity carpet production is removed device with miscellaneous hair, the utility model aims at providing a high elasticity carpet production is removed device with miscellaneous hair, which can remove the miscellaneous hair on both sides of high elasticity carpet at the same time, and effectively improve the effect of removing the miscellaneous hair of high elasticity carpet.
[0006] To achieve the above utility model purposes, the utility model adopts the following technical solutions:
[0007] The utility model provides a kind of high-elasticity carpet production removes device for miscellaneous hair, including base, the base is provided with the guiding component for the high-elasticity carpet in conveying state is guided and is conveyed and the miscellaneous hair removal mechanism for the high-elasticity carpet two sides surface in conveying state is removed simultaneously miscellaneous hair;
[0008] Two miscellaneous hair cleaning components are provided on the miscellaneous hair removal mechanism, and the two miscellaneous hair cleaning components clean the two sides surface of the high-elasticity carpet simultaneously.
[0009] An electrostatic roller for electrostatically adsorbing the miscellaneous hair on the surface of the high-elasticity carpet and a second brush roller for cleaning the miscellaneous hair adsorbed by the circumferential outer wall of the electrostatic roller are provided on the miscellaneous hair cleaning component.
[0010] A driving component is provided on the miscellaneous hair removal mechanism to drive the first brush roller, the second brush roller and the electrostatic roller to rotate.
[0011] Preferably, the first brush roller, the second brush roller and the electrostatic roller are all arranged on the inner side of the dust cover, and the first brush roller and the electrostatic roller are both partially located on the outer side of the dust cover, the first brush roller is located below the electrostatic roller, and the second brush roller is arranged at the rear end of the electrostatic roller, and the bristles on the second brush roller are in contact with the circumferential outer wall of the electrostatic roller.
[0012] Preferably, the connecting shafts on the two end walls of the electrostatic roller respectively pass through the bearings on the two side outer walls of the dust cover and are respectively connected with the first driven gear and the first belt pulley.
[0013] The connecting shafts on the two end walls of the first brush roller respectively pass through the bearings on the two side outer walls of the dust cover, and the connecting shaft on one end wall of the first brush roller is provided with a second belt pulley at the other end.
[0014] The first belt pulley is connected with the second belt pulley through a transmission belt.
[0015] Preferably, the connecting shafts on the two end walls of the second brush roller respectively pass through the bearings on the two side outer walls of the dust cover, and the connecting shaft on one end wall of the second brush roller is provided with a second driven gear at the other end, and the second driven gear is meshed and connected with the first driven gear.
[0016] Preferably, the driving component is composed of a reduction motor and a driving gear, a driving gear is installed on the output shaft of the reduction motor, the driving gear is meshed and connected with the first driven gear, the reduction motor is installed at the top end of a support frame, the support frame is arranged between the two side outer walls of the two dust covers, and the two dust covers are connected through the support frame.
[0017] Preferably, the guide assembly is combined by two guide rollers and two mounting racks, the two guide rollers are arranged above and below the two mounting racks respectively, and the connecting shafts on the end walls of the two guide rollers are respectively installed in the bearings on the outer walls of the two mounting racks.
[0018] Preferably, a dust cover is arranged on the foreign hair removing mechanism, a dust suction pipe is arranged on the outer wall of the dust cover, the dust suction pipe is connected with a dust suction end on a dust suction machine through a conveying pipeline, support columns are arranged at the front and rear ends of the bottom of the dust cover, and the bottom ends of the support columns are installed on the upper surface of the base.
[0019] Compared with the prior art, the above one or more technical solutions have the following beneficial effects:
[0020] 1. In the utility model, when the device removes foreign hairs on the two side surfaces of the high-elasticity carpet, the guide assembly conveys and guides the high-elasticity carpet in the conveying state, and the high-elasticity carpet is located between the two foreign hair cleaning assemblies. The staff starts the speed reducer on the driving assembly, and the speed reducer drives the first brush roller, the second brush roller and the electrostatic roller on the two foreign hair cleaning assemblies to rotate simultaneously. When the first brush roller on the two foreign hair cleaning assemblies rotates, it can clean the foreign hairs hidden in the deep part of the two side surfaces of the high-elasticity carpet. The electrostatic rollers on the two foreign hair cleaning assemblies adsorb the foreign hairs on the two side surfaces of the high-elasticity carpet, so that the utility model can adsorb the foreign hairs in the deep part of the two side surfaces of the high-elasticity carpet, and improve the effect of removing foreign hairs from the high-elasticity carpet.
[0021] 2. In the utility model, when the device removes foreign hairs on the two side surfaces of the high-elasticity carpet, the second brush roller rotates when the electrostatic roller rotates, and the second brush roller can clean the foreign hairs adsorbed on the circumferential outer wall of the electrostatic roller. This avoids the situation that the foreign hairs adsorbed on the circumferential outer wall of the electrostatic roller are not cleaned in time, which affects the adsorption effect of the electrostatic roller. Therefore, the effect of removing foreign hairs from the high-elasticity carpet is further improved. BRIEF DESCRIPTION OF DRAWINGS
[0022] The drawings constituting a part of the utility model are used to provide a further understanding of the utility model, and the schematic embodiments of the utility model and the description thereof are used to explain the utility model, and do not constitute an improper limitation on the utility model.
[0023] Figure 1 is the overall three-dimensional structure of the utility model Figure 1 .
[0024] Figure 2 is the overall three-dimensional structure of the utility modelFigure 2 .
[0025] Figure 3 is the structure schematic diagram of the miscellaneous hair removing mechanism of the utility model Figure 1 .
[0026] Figure 4 is the structure schematic diagram of the miscellaneous hair removing mechanism of the utility model Figure 2 .
[0027] Figure 5 is the structure schematic diagram of the miscellaneous hair cleaning assembly of the utility model Figure 1 .
[0028] Figure 6 is the structure schematic diagram of the miscellaneous hair cleaning assembly of the utility model Figure 2 ;
[0029] Figure 7 is the structure schematic diagram of the miscellaneous hair cleaning assembly removing dust cover of the utility model Figure 1 .
[0030] Figure 8 is the structure schematic diagram of the miscellaneous hair cleaning assembly removing dust cover of the utility model Figure 2 .
[0031] Figure 9 is the structure schematic diagram of the utility model guiding assembly.
[0032] In the drawings:
[0033] 100, guiding assembly; 110, mounting frame; 120, guiding roller;
[0034] 200, miscellaneous hair removing mechanism; 210, driving assembly; 220, miscellaneous hair cleaning assembly; 221, dust cover; 2211, dust suction pipe; 222, electrostatic roller; 2221, first belt pulley; 2222, first driven gear; 223, first brush roller; 2231, second belt pulley; 224, conveying pipeline; 225, second brush roller; 2251, second driven gear; 230, support frame;
[0035] 300, base. DETAILED DESCRIPTION
[0036] The utility model will be further described below in combination with the drawings and examples.
[0037] It should be pointed out that the following detailed description is all exemplary, and aims at providing further description to the utility model. All technical and scientific terms used in this article have the same meaning as that generally understood by the ordinary skilled in the art to which the utility model belongs, unless otherwise specified.
[0038] It is to be understood that the terminology used herein is for the purpose of describing particular embodiments only and is not intended to be limiting of example embodiments in accordance with the present application. As used herein, the singular forms "a", "an" and "the" are intended to include the plural forms as well, unless the context clearly indicates otherwise. It will be further understood that the terms "comprises" and / or "comprising," when used in this specification, specify the presence of stated features, steps, operations, elements, components, and / or groups thereof, but do not preclude the presence or addition of one or more other features, steps, operations, elements, components, and / or groups thereof.
[0039] As shown in Figures 1-9 A high-elasticity carpet production impurity hair removing device, comprising a base 300, the base 300 is provided with a guide assembly 100 for guiding and conveying the high-elasticity carpet in a conveying state and an impurity hair removing mechanism 200 for simultaneously removing the impurity hair on both sides of the high-elasticity carpet in the conveying state;
[0040] The impurity hair removing mechanism 200 is provided with two impurity hair cleaning assemblies 220, and the two impurity hair cleaning assemblies 220 simultaneously clean the two sides of the high-elasticity carpet;
[0041] The impurity hair cleaning assembly 220 is provided with an electrostatic roller 222 for electrostatically adsorbing the impurity hair on the surface of the high-elasticity carpet and a second brush roller 225 for cleaning the impurity hair adsorbed on the circumferential outer wall of the electrostatic roller 222, and the impurity hair cleaning assembly 220 is provided with a first brush roller 223 for cleaning the impurity hair on the surface of the high-elasticity carpet;
[0042] The impurity hair removing mechanism 200 is provided with a driving assembly 210 for driving the first brush roller 223, the second brush roller 225 and the electrostatic roller 222 to rotate.
[0043] The first brush roller 223, the second brush roller 225 and the electrostatic roller 222 are all arranged on the inner side of a dust collection cover 221, and the first brush roller 223 and the electrostatic roller 222 are both partially arranged on the outer side of the dust collection cover 221, the first brush roller 223 is arranged below the electrostatic roller 222, and the second brush roller 225 is arranged at the rear end of the electrostatic roller 222, and the bristles on the second brush roller 225 are in contact with the circumferential outer wall of the electrostatic roller 222.
[0044] The connecting shafts on the two end walls of the electrostatic roller 222 respectively penetrate the bearings on the two side outer walls of the dust collection cover 221 and are respectively connected with a first driven gear 2222 and a first belt pulley 2221;
[0045] The connecting shafts on the two end walls of the first brush roller 223 respectively penetrate the bearings on the two side outer walls of the dust collection cover 221, and the connecting shaft on one end wall of the first brush roller 223 is provided with a second belt pulley 2231 on the other end;
[0046] The first belt pulley 2221 is connected with the second belt pulley 2231 through a transmission belt.
[0047] The connecting shafts on the end walls of the second brush roller 225 pass through the bearings on the outer walls of the two sides of the dust cover 221 respectively, and the connecting shaft on one end wall of the second brush roller 225 is provided with a second driven gear 2251 at the other end, which is in meshing connection with the first driven gear 2222.
[0048] The driving assembly 210 is combined by a reduction motor and a driving gear, the driving gear is installed on the output shaft of the reduction motor, the driving gear is in meshing connection with the first driven gear 2222, the reduction motor is installed at the top end of the support frame 230, the support frame 230 is arranged between the outer walls of the two sides of the dust cover 221, and the two dust covers 221 are connected through the support frame 230, the reduction motor drives the driving gear to rotate when it is started, the driving gear drives the first driven gear 2222 to rotate when it rotates, the first driven gear 2222 drives the second driven gear 2251 and the electrostatic roller 222 to rotate when it rotates, the second driven gear 2251 drives the second brush roller 225 to rotate when it rotates, and the electrostatic roller 222 drives the first belt pulley 2221 to rotate when it rotates. The first belt pulley 2221 drives the second belt pulley 2231 to rotate through the transmission belt when it rotates, and the second belt pulley 2231 drives the first brush roller 223 to rotate when it rotates.
[0049] The guide assembly 100 is combined by two guide rollers 120 and two mounting frames 110, the two guide rollers 120 are arranged above and below the two mounting frames 110 respectively, and the connecting shafts on the end walls of the two guide rollers 120 are installed in the bearings on the outer walls of the two mounting frames 110 respectively, and the mounting frames 110 are installed on the upper surfaces of the two sides of the base 300.
[0050] The dust removal mechanism 200 is provided with a dust cover 221, the outer wall of the dust cover 221 is provided with a dust suction pipe 2211, the dust suction pipe 2211 is connected with the dust suction end of the dust suction machine through the conveying pipeline 224, and the front and rear ends of the bottom of the dust cover 221 are provided with support columns, and the bottom ends of the support columns are installed on the upper surface of the base 300.
[0051] Working principle: in use, turn on the external power supply, when the device removes the two sides of the high elasticity carpet at the same time, the operator makes the guide assembly 100 guide the high elasticity carpet in the conveying state, and the high elasticity carpet is located between the two hair cleaning assemblies 220, the operator starts the speed reducer motor on the driving assembly 210, the speed reducer motor starts to drive the first brush roller 223, the second brush roller 225 and the electrostatic roller 222 on the two hair cleaning assemblies 220 to rotate at the same time, the first brush roller 223 on the two hair cleaning assemblies 220 can clean the hidden hair in the deep part of the two sides of the high elasticity carpet, the electrostatic roller 222 on the two hair cleaning assemblies 220 can adsorb the hair on the two sides of the high elasticity carpet, so that the device can adsorb the hair in the deep part of the two sides of the high elasticity carpet, improve the effect of removing the hair of the high elasticity carpet, the rotation of the electrostatic roller 222 can make the second brush roller 225 rotate, the rotation of the second brush roller 225 can clean the hair adsorbed on the circumferential outer wall of the electrostatic roller 222, avoid the situation that the hair adsorbed on the circumferential outer wall of the electrostatic roller 222 is not cleaned in time and affects the adsorption effect of the electrostatic roller 222, thereby further improving the effect of removing the hair of the high elasticity carpet, the dust suction pipe 2211 on the dust suction cover 221 is connected with the dust suction end on the dust suction machine through the conveying pipeline 224, the dust suction machine is started to make the dust suction cover 221 have a certain suction force, the dust suction cover 221 with suction force can suck the hair in the dust suction cover 221 and be sucked into the dust suction machine through the dust suction pipe 2211 and the conveying pipeline 224 in turn.
[0052] The preferred embodiments of the utility model are described above only, and are not used for limiting the utility model, for the person skilled in the art, the utility model can have various changes and changes. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the utility model should be included in the protection scope of the utility model.
Claims
1. A foreign hair removing device for high-elasticity carpet production, comprising a base (300), characterized in that: The base (300) is provided with a guide assembly (100) for guiding and conveying the high-elasticity carpet in conveying state and a stray hair removing mechanism (200) for simultaneously removing stray hair on both surfaces of the high-elasticity carpet in conveying state. The stray hair removing mechanism (200) is provided with two stray hair cleaning assemblies (220) for simultaneously cleaning both surfaces of the high-elasticity carpet. The stray hair cleaning assembly (220) is provided with an electrostatic roller (222) for electrostatically adsorbing stray hair on the surface of the high-elasticity carpet and a second brush roller (225) for cleaning stray hair adsorbed on the circumferential outer wall of the electrostatic roller (222), and the stray hair cleaning assembly (220) is provided with a first brush roller (223) for cleaning stray hair on the surface of the high-elasticity carpet. The stray hair removing mechanism (200) is provided with a driving assembly (210) for driving the first brush roller (223), the second brush roller (225) and the electrostatic roller (222) to rotate.
2. The bulk hair removing device for high-elasticity carpet production according to claim 1, characterized in that: The first brush roller (223), the second brush roller (225) and the electrostatic roller (222) are all arranged on the inner side of a dust cover (221), and the first brush roller (223) and the electrostatic roller (222) are both partially arranged on the outer side of the dust cover (221), the first brush roller (223) is arranged below the electrostatic roller (222), and the second brush roller (225) is arranged at the rear end of the electrostatic roller (222), and the bristles on the second brush roller (225) are in contact with the circumferential outer wall of the electrostatic roller (222).
3. The bulk hair removing device for high elasticity carpet production according to claim 1, characterized in that: The connecting shafts on the two end walls of the electrostatic roller (222) respectively penetrate the bearings on the two outer walls of the dust cover (221) and are respectively connected with the first driven gear (2222) and the first belt pulley (2221); The connecting shafts on the two end walls of the first brush roller (223) respectively penetrate the bearings on the two outer walls of the dust cover (221), and the connecting shaft on one end wall of the first brush roller (223) is provided with the second belt pulley (2231) on the other end; The first belt pulley (2221) is connected with the second belt pulley (2231) through a transmission belt.
4. The bulk yarn removing device for high-elasticity carpet production according to claim 3, characterized in that: The connecting shafts on the two end walls of the second brush roller (225) respectively penetrate the bearings on the two outer walls of the dust cover (221), and the connecting shaft on one end wall of the second brush roller (225) is provided with the second driven gear (2251) on the other end, and the second driven gear (2251) is in meshing connection with the first driven gear (2222).
5. The bulk yarn removing device for high-elasticity carpet production according to claim 4, characterized in that: The driving assembly (210) is composed of a reduction motor and a driving gear, the output shaft of the reduction motor is provided with the driving gear, the driving gear is in meshing connection with the first driven gear (2222), the reduction motor is installed on the top end of a support frame (230), the support frame (230) is arranged between the outer walls of the two dust covers (221), and the two dust covers (221) are connected through the support frame (230).
6. The bulk yarn removing device for high-elasticity carpet production according to claim 1, wherein: The guiding assembly (100) is combined by two guiding rollers (120) and two mounting racks (110), the two guiding rollers (120) are arranged above and below the two mounting racks (110) respectively, and the connecting shafts on the end walls of the two ends of the two guiding rollers (120) are mounted in the bearings on the outer walls of the two mounting racks (110) respectively, and the mounting racks (110) are mounted on the upper surfaces of the two sides of the base (300).
7. The bulk yarn removing device for high-elasticity carpet production according to claim 1, characterized in that: The dust removing mechanism (200) is provided with a dust suction cover (221), the outer wall of the dust suction cover (221) is provided with a dust suction pipe (2211), the dust suction pipe (2211) is connected with a dust suction end on a dust suction machine through a conveying pipeline (224), and the front end and the rear end of the bottom of the dust suction cover (221) are provided with supporting columns, and the bottom ends of the supporting columns are mounted on the upper surface of the base (300).