Surface mine safety cabin
By designing a safety cabin for open-pit mines, employing a layered structure of an ellipsoidal shell and a steel frame, and equipped with communication and positioning systems, the problem of open-pit mine workers being unable to escape in time under extreme circumstances has been solved, achieving a safe and comfortable refuge environment and improving rescue efficiency.
Patent Information
- Application Number
- CN202422659998.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-01
- Publication Date
- 2026-02-06
- Estimated Expiration
- 2034-11-01
AI Technical Summary
In extreme situations, open-pit mine workers may be unable to escape danger in time, resulting in compromised emergency rescue quality. Furthermore, existing systems are ineffective in responding to extreme situations such as slope collapses and road blockages.
Design a safety cabin for open-pit mines, which adopts a layered structure of ellipsoidal shell, steel frame and shockproof protective layer, equipped with communication base station and positioning system, sliding door, rotating seat, safety belt and living necessities inside, and positioning system installed inside the cabin to ensure safety and comfort.
The design improved the safety and comfort of the evacuees, and reduced the amount of earthwork excavation required for subsequent rescue operations through vibration reduction and noise reduction, thus ensuring the safety of the evacuees and the smooth progress of the rescue.
Smart Images

Figure CN223880830U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model belongs to the field of open -pit mine, specifically related to a kind of open -pit mine safety cabin. BACKGROUND
[0002] To ensure the safe and stable production of mine, open -pit mine carries out final slope pre-splitting blasting, curtain grouting water control, broken area slope support, slope on-line displacement monitoring system, video monitoring and personnel positioning and other work, and builds mine safety production management system.
[0003] Through the demonstration of mine safety system, as the mining depth is continuously increased, escape route is increased, and personnel escape operation surface time is continuously extended.Once the local collapse of slope, structure surface landslide and water inrush and other extreme conditions occur, field operating personnel cannot escape dangerous area in time, so that operating personnel are in dangerous state, and the quality of emergency rescue work cannot be guaranteed.
[0004] To further improve the degree of mine intrinsic safety, improve mine safety production management system, study and discuss the setting of safety refuge place in stripping operation working face, ensure the safety of operating personnel in extreme conditions, and carry out the application research of the open -pit mine safety cabin.To cope with the extreme conditions such as slope collapse, transportation road blockage and failure of personnel ladder, improve the self-rescue ability of personnel, gain time for subsequent emergency rescue, and ensure the safety of operating personnel. UTILITY MODEL CONTENTS
[0005] The utility model aims at providing a kind of open -pit mine safety cabin, can guarantee the overall stability of safety cabin, realize shock absorption and noise reduction simultaneously, effectively ensure the safety of refuge personnel.
[0006] The technical scheme for realizing the utility model aims at providing a kind of open -pit mine safety cabin, can guarantee the overall stability of safety cabin, realize shock absorption and noise reduction simultaneously, effectively ensure the safety of refuge personnel.
[0007] A kind of open -pit mine safety cabin, the safety cabin includes: shell, cabin body, hatch, shell is ellipsoid, cabin body is located in shell, hatch is sealed and set on shell;Skeleton is set in cabin body, skeleton is fixedly connected with shell, shockproof layer is arranged between skeleton and shell, seat is arranged on skeleton, and seat is provided with safety belt.
[0008] The shell includes two half shells, and the two half shells are fixedly connected to form an integral shell, and a tray and a support rod are arranged at the joint of the two half shells, and the tray and the support rod are fixedly connected with the skeleton.
[0009] The hatch and the shell are connected by sliding.
[0010] A second door is sealingly arranged on the skeleton, and the position of the second door matches the position of the hatch.
[0011] The seat is provided with double safety belts, the inner side is a soft safety belt, and the outer side is a rigid safety belt.
[0012] The seat has a rotating function.
[0013] The shell and the framework are made of high-strength Q345 steel.
[0014] The shell is made of steel with a thickness of 12 mm, and the framework is made of a square hollow steel pipe with a specification of 80*80 mm and a thickness of 80 mm.
[0015] The shockproof layer is made of polystyrene foam material.
[0016] The cabin is provided with a communication base station and a positioning system, and a tablet computer in the cabin is connected to a Beidou digital system of the open-pit mine.
[0017] The beneficial technical effects of the open-pit mine safety cabin are as follows:
[0018] 1. The open-pit mine safety cabin has an ellipsoidal shell shape, can utilize kinetic energy of sliding rock bodies, and enables the safety cabin to move along the sliding direction of the slope, thereby reducing the amount of earth excavation in subsequent rescue.
[0019] 2. The open-pit mine safety cabin is provided with a framework inside the cabin body, and the framework is fixedly connected to the inner side of the shell, so as to further increase the strength of the ellipsoidal shell, improve the mechanical structure of the safety cabin, and ensure the safety of people in danger.
[0020] 3. The open-pit mine safety cabin has a layered structure formed by the shell, the framework and the shockproof layer, so as to ensure the strength of the shell, ensure the overall stability of the safety cabin, realize shock absorption and noise reduction, further ensure the safety of people in danger, and improve the comfort of people in danger.
[0021] 4. The open-pit mine safety cabin is provided with a communication base station and a positioning system inside the cabin body, so that people in danger can check the rescue site at any time, understand the implementation situation outside the cabin body, and provide the accurate position of the safety cabin for rescue, thereby facilitating the smooth development of the rescue process. BRIEF DESCRIPTION OF DRAWINGS
[0022] Figure 1 The drawing shows the overall structure of the open-pit mine safety cabin.
[0023] Figure 2 The drawing shows the A-A radial cross-sectional structure of the open-pit mine safety cabin.
[0024] Figure 3The utility model provides a kind of open pit mine safety cabin in distress schematic diagram.
[0025] In the drawing: 1-shell;2-cabin;3-skeleton;4-shockproof protective layer. DETAILED DESCRIPTION
[0026] The utility model is further described in detail below in connection with the drawings and examples.
[0027] As Figures 1-2 Indicated, the utility model provides a kind of open pit mine safety cabin, comprising: shell 1, cabin 2, hatch, cabin 2 is located in shell 1, hatch is sealed and is set on shell 1;Skeleton 3 is set in cabin 2, skeleton 3 is fixedly connected with shell 1, shockproof protective layer 4 is arranged between skeleton 3 and shell 1, seat is set on skeleton 3, and seat is provided with safety belt.
[0028] Shell 1 is ellipsoid, and skeleton 3 is ellipsoid reinforced skeleton, which supports shell 1 through skeleton 3 and improves the safety performance of safety cabin shell 1.
[0029] Safety cabin forms layered structure through shell 1, skeleton 3 and shockproof protective layer 4, which provides support for shell 1 and provides effective buffering and damping effect for cabin 2.
[0030] In a specific embodiment, the shape of safety cabin shell 1 is similar to that of an egg-shaped ellipsoid, with a length (major axis) of 4 m and a height (minor axis) of 2.35 m. Shell 1 includes a large head side and a small head side, and the hatch is sealingly arranged on the large head side of shell 1. A second door is sealingly arranged on the inside of the hatch corresponding to the position of skeleton 3.
[0031] In a specific embodiment, the distance between skeleton 3 and shell 1 is 0.1 m. Shell 1 includes two half-shells, which are fixedly connected to form a whole shell 1 by welding. The joint of the two half-shells is provided with a tray and a support rod, which are fixedly connected to the skeleton 3 by welding.
[0032] In a specific embodiment, the safety cabin shell 1 and reinforced skeleton 3 are made of high-strength Q345 steel to meet the application scenarios and requirements of the safety cabin. The safety cabin shell 1 is made of 12 mm thick plate material, and the ellipsoid left and right two half-shells are made by grinding tool to ensure the integrity of the cabin 2. The welding method is used in the installation process to form the whole shell 1 from the left and right two half-shells. The safety cabin reinforced skeleton 3 is made of square hollow steel pipe with a specification of 80x80mm and a thickness of 80mm. The outer side support plate has a specification of 100x100mm and a thickness of 10mm, and is connected to the shell 1 by welding. The shockproof protective layer 4 is a polystyrene foam material filled between the shell 1 and the reinforced skeleton 3, which is continuously and uniformly sprayed to play a noise-proof and shock-absorbing role, reducing the harm to the people seeking refuge in the process of collision between rock mass and safety cabin.
[0033] In one specific embodiment, the safety cabin door and the outer shell 1 are connected by a downward sliding mechanism, which facilitates quick closure by personnel seeking refuge. Rubber sealing strips are installed at the door seams to prevent harmful gases, dust, and water from entering the cabin 2. A second door, housed in the steel frame 3, is also equipped with sealing facilities, providing double protection.
[0034] In one specific embodiment, the seats are fixed to the steel frame 3, located 0.2m inside the second door, arranged symmetrically in two rows, each 0.5m high and 0.5m wide, providing a total of 12 seats to accommodate 12 people simultaneously for evacuation. Each seat is equipped with a double safety belt: a soft inner belt and a rigid outer belt. The rigid belt secures the evacuees, preventing injury from swaying during the rotation of the cabin 2; the soft belt protects occupants after the cabin 2 has stabilized, protecting them from sideways or downward movement caused by the cabin 2's rotation. The seats also have a rotating function, allowing for multi-angle adjustment to accommodate cabin 2 rotation.
[0035] In one specific embodiment, the cabin 2 is equipped with an oxygen self-rescue device, bottled water, food, and other necessities. The self-rescue device is placed above the seats for easy access after entry; other necessities are placed in a metal cabinet between the two rows of seats. A simple enclosed toilet is provided on the "narrow end" side of cabin 2 to prevent waste from spilling out due to cabin 2's rotation, ensuring air quality and personnel comfort within cabin 2. Fixed oxygen cylinders are installed and secured externally to handle prolonged rescue operations.
[0036] In one specific implementation, a communication base station is installed inside cabin 2, allowing personnel to access the open-pit mine's BeiDou digital system via a tablet computer within cabin 2. The digital system now provides full coverage of personnel and equipment positioning and panoramic video within the mining area. By viewing the real-time situation outside the safety cabin and the rescue site through all video surveillance in the open-pit mine, the anxiety of personnel seeking refuge is reduced.
[0037] In one specific implementation, a positioning system is installed inside the cabin 2. Through effective linkage with personnel positioning, it can provide accurate location for rescue and provide the necessary conditions for scientific rescue.
[0038] In one specific embodiment, the seat armrests are equipped with earplugs to reduce the noise damage to the hearing of the personnel taking refuge during the impact; the cabin is equipped with four batteries (12V, 120Ah), and an inverter that converts DC 12V to AC 220V with a power of 1000W to ensure the use of the cabin's lighting facilities and electronic equipment; underwater safety emergency equipment is provided to prevent damage to the cabin 2 from causing water to rush into the cabin 2.
[0039] like Figure 3As shown, in the case of landslide, the safe cabin moves towards the advancing side of the landslide by the kinetic energy of the falling rock, that is, moves to the working side of the stope, which can reduce the subsequent rescue excavation engineering quantity and facilitate the implementation of the later rescue.
[0040] The safe cabin rotates under the impact of the falling rock, and the emergency risks of the personnel in distress are solved by the reasonable layout in the cabin 2. After the release of the landslide energy, the rescue period is entered, and the physiological needs of the personnel in distress are ensured by the layout of the life necessities, simple closed toilet and other equipment and facilities in the cabin 2, so as to provide favorable conditions for the rescue.
[0041] The overall idea of the safe cabin design is constructed by the external shape, internal structure, emergency response in distress, convenient rescue and the whole process of guaranteeing the safety of the personnel in distress.
[0042] The utility model has been described in detail in combination with the drawings and the embodiments, but the utility model is not limited to the above-mentioned embodiments, and various changes can be made within the knowledge range possessed by the ordinary skilled in the art without departing from the purpose of the utility model. The contents not described in detail in the utility model can adopt the prior art.
Claims
1. An open pit mine safety cabin, characterized in that, The safe cabin comprises an outer shell, a cabin body and a cabin door, the outer shell is an ellipsoid, the cabin body is located in the outer shell, and the cabin door is sealingly arranged on the outer shell; a framework is arranged in the cabin body, the framework is fixedly connected with the outer shell, a shockproof layer is arranged between the framework and the outer shell, seats are arranged on the framework, and the seats are provided with safety belts.
2. An open pit mine safety cabin according to claim 1, characterized in that, The outer shell comprises two half shells, the two half shells are fixedly connected to form an integral outer shell, and a tray and a supporting rod are arranged at the joint of the two half shells and fixedly connected with the framework.
3. An open pit mine safety cabin according to claim 1, characterized in that, The cabin door and the outer shell are slidingly connected.
4. An open pit mine safety cabin according to claim 1, characterized in that, A second door is sealingly arranged on the framework and matched with the cabin door.
5. An open pit mine safety cabin according to claim 1, characterized in that, The safety belts of the seats are double safety belts, the inner side is a soft safety belt, and the outer side is a rigid safety belt.
6. An open pit mine safety cabin according to claim 1, characterized in that, The seats have a rotating function.
7. An open pit mine safety cabin according to claim 1, characterized in that, The outer shell and the framework are made of high-strength Q345 steel.
8. An open cut mine safety cabin according to claim 7, characterised in that, The outer shell is made of steel with a thickness of 12 mm, the framework is made of a square hollow steel pipe with a specification of 80*80 mm and a thickness of 80 mm.
9. An open pit mine safety cabin according to claim 1, characterized in that, The shockproof layer is made of polystyrene foam material.
10. An open pit mine safety cabin according to claim 1, characterized in that, A communication base station is arranged in the cabin body, a tablet computer in the cabin body is connected to a Beidou digital system of an open-pit mine, and a positioning system is arranged in the cabin body and used for positioning the accurate position of the safe cabin.