Lifting claw furnace righting mechanism
By using synchronous drive components and an adaptive adjustment straightening mechanism, the problem of insufficient applicability of traditional straightening structures is solved, enabling precise positioning and efficient production of plates of different specifications, and improving the adaptability and production efficiency of the hanging claw furnace.
Patent Information
- Application Number
- CN202520489065.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-20
- Publication Date
- 2026-02-06
- Estimated Expiration
- 2035-03-20
AI Technical Summary
Traditional straightening structures have low applicability and are difficult to adapt to different specifications of boards. This results in excessively large straightening gaps for narrow boards and ineffective clamping of wide boards. Furthermore, poor material loading compatibility can easily lead to heat treatment failure of adjacent boards.
Employing a synchronous drive component and an adaptive adjustment straightening mechanism, the straightening component is moved synchronously in the opposite direction by a dual-axis motor-driven ball screw pair. Combined with a ranging component, precise spacing adjustment is achieved. The staggered design of the claws and side avoidance grooves ensures accurate positioning of the board material.
It enables adaptive adjustment of the straightening gap, improves adaptability to different specifications of plates, avoids adjacent plates from touching, improves production efficiency and equipment stability, and ensures heat treatment quality.
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Figure CN223882743U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to a hanging claw furnace field especially relates to a hanging claw furnace righting mechanism. BACKGROUND
[0002] The hanging claw furnace is an important equipment in the field of plate processing, and is often used for heat treatment such as drying of plates. The hanging claw mechanism is used for grabbing, transferring and positioning the plates. During the use of the hanging claw furnace, the plates are closely arranged and moved through the furnace body by the hanging claw mechanism. In order to avoid the mutual abutment of the plates, which leads to the failure of the heat treatment process, and in order to avoid the deformation and deviation of the plates under the high-temperature drying working environment, a righting mechanism is provided to limit and correct the position of the plates in real time, so as to ensure that the plates do not interfere with each other during lifting, entering the furnace and heat treatment, and to avoid the decline of the process quality caused by the position deviation.
[0003] However, the present application inventors found that the above-mentioned technology at least has the following technical problems in the process of implementing the technical scheme of the present application embodiment:
[0004] (1) Low applicability: the conventional righting structure usually adopts rigid clamping arms with fixed spacing, which is difficult to adapt to the size difference of plates of different specifications, resulting in excessive righting gap for narrow plates and ineffective clamping for wide plates, and frequent adjustment of structural parameters is required, which affects the operation efficiency.
[0005] (2) Poor loading compatibility: the opening size of the existing claw device is fixed. In order to fully utilize the space of the hanging claw furnace, the claw design often needs to pursue compactness, resulting in too small claw opening, which makes it easy for the plates to abut against each other and enter the same claw during the loading process, resulting in failure of heat treatment at the abutment.
[0006] In view of the above problems, it is urgent to design a new righting mechanism to realize self-adaptive adjustment of righting gap, compact utilization of space and expansion of loading opening under the premise of ensuring accurate positioning, so as to improve the adaptability of the hanging claw furnace to different working conditions and the overall production efficiency. SUMMARY
[0007] The hanging claw furnace righting mechanism provided by the present application embodiment solves the problems of insufficient adaptability of the righting mechanism in the prior art and the abutment of some adjacent plates, realizes self-adaptive adjustment of righting gap, compact utilization of space, and improves the adaptability of the hanging claw furnace to different working conditions and the overall production efficiency.
[0008] The present application embodiment provides a hanging claw furnace righting mechanism, which comprises:
[0009] The installation assembly is fixedly installed in the hanging claw furnace to provide support and installation basis for the righting mechanism;
[0010] The synchronous driving assembly comprises a double-shaft motor, a first linear moving part, a transmission shaft and a second linear moving part. The double-shaft motor is fixedly installed on the installation assembly. The output shaft on one side of the double-shaft motor is connected with the first linear moving part and drives the first linear moving part to move. The output shaft on the other side of the double-shaft motor is connected with one end of the transmission shaft and rotates synchronously. The other end of the transmission shaft is connected with the second linear moving part and drives the second linear moving part to move.
[0011] The righting assembly is symmetrically provided with two groups, which are respectively located at two ends of the installation assembly. The two groups of righting assemblies are driven by the first linear moving part and the second linear moving part to move reversely and synchronously.
[0012] The claw righting assembly is fixedly provided at the lower end of the righting assembly and faces inward.
[0013] As some embodiments of the present application, the hanging claw furnace righting mechanism further comprises a cover plate, which is fixedly installed on the installation assembly and provides protection for the synchronous driving assembly.
[0014] As some embodiments of the present application, the lower end of the cover plate is provided with a limiting part, which is used to limit the maximum distance of upward movement of the plate.
[0015] As a preferred embodiment of the present application, the first linear moving part is a ball screw pair, which comprises a first screw shaft and a first ball nut. The first screw shaft is fixedly connected with the output shaft on one side of the double-shaft motor through a shaft coupling. The first ball nut is fixedly connected with a group of righting assemblies.
[0016] As a preferred embodiment of the present application, the second linear moving part is also a ball screw pair, which comprises a second screw shaft and a second ball nut. The second screw shaft is fixedly connected with the other end of the transmission shaft through a shaft coupling. The second ball nut is fixedly connected with another group of righting assemblies.
[0017] As some embodiments of the present application, the righting assembly comprises an arm, a first sliding part and a second sliding part. The first sliding part is located at the upper end of the arm, and the second sliding part is located at the middle upper part of the arm. Both the first sliding part and the second sliding part are used to slidably connect the arm with the installation assembly.
[0018] As a preferred embodiment of the present application, the first sliding part comprises a first sliding block and a first sliding rail in sliding cooperation. The first sliding block is fixedly connected with the arm, and the first sliding rail is fixedly provided on the installation assembly.
[0019] As a preferred embodiment of the present application, the second sliding part comprises a second sliding block and a second sliding rail in sliding cooperation. The second sliding block is fixedly connected with the arm, and the second sliding rail is fixedly provided at the lower end of the installation assembly.
[0020] As some embodiments of the present application, the claw supporting assembly comprises a first linear actuator, a second linear actuator, a first supporting member and a second supporting member, the first linear actuator and the second linear actuator are fixed side by side at the lower end of the supporting assembly, the top rod of the first linear actuator is provided with the first supporting member, the top rod of the second linear actuator is provided with the second supporting member, the first supporting member comprises a first claw, and the second supporting member comprises a second claw, the first claw and the second claw are arranged in a staggered manner in the height direction to prevent interference.
[0021] As a preferred embodiment of some embodiments of the present application, the second claw of the second supporting member is further provided with a side avoiding groove on one side.
[0022] As a preferred embodiment of some embodiments of the present application, a distance measuring assembly is further included, the distance measuring assembly comprises a measuring installation rail, a measuring head and a moving piece, the measuring installation rail is fixedly installed on one side of the installation assembly, a plurality of measuring heads are installed on the measuring installation rail, and the moving piece is fixedly installed on one of the supporting assemblies, and the distance between the measuring head and the moving piece is used for inductive measurement of the distance between the supporting assemblies.
[0023] The one or more technical solutions provided in the embodiments of the present application have at least the following technical effects or advantages:
[0024] 1. Self-adaptive adjustment of the supporting gap is realized, and the adaptability to different specifications of the plate is improved. Through the reverse synchronous movement of the double-shaft motor driving the ball screw pair on both sides in the synchronous driving assembly, the two groups of supporting assemblies are symmetrically adjusted in distance, and combined with the real-time monitoring of the distance measuring assembly, different wide plates can be accurately adapted. The problem that the traditional fixed clamping arm needs to be frequently adjusted is solved, and the operation efficiency and the universality of the equipment are significantly improved.
[0025] 2. The spatial layout is optimized, and the compactness and utilization rate are enhanced. The sliding connection structure of the supporting assembly and the staggered arrangement of the claws in the claw supporting assembly reduce the internal interference of the mechanism, allowing larger opening design. Combined with the multi-measuring head rapid positioning function of the distance measuring assembly, high-density layout is realized in the limited hoisting claw furnace space, while avoiding the waste of space caused by structural redundancy.
[0026] 3. Adjacent plates are effectively prevented from sticking, and the quality of the heat treatment process is ensured. The first claw and the second claw are arranged in a staggered manner in the height direction, and a side avoiding groove is additionally provided, which expands the area of the guide inclined surface of the claw opening. This design can guide the plate with slight deformation or positioning deviation, prevent multiple plates from being squeezed into the same claw to cause sticking, and thus eliminate the problem of local heat treatment failure caused by sticking.
[0027] 4. Improve the stability and maintenance convenience of the mechanism, and prolong the service life of the equipment. The cover plate protects the synchronous driving assembly and isolates external dust and mechanical interference. The lower end limiting part limits the upward movement distance of the plate to avoid collision risk. This protective design reduces the wear rate of key components and simplifies the daily maintenance process, ensuring long-term stable operation of the equipment. BRIEF DESCRIPTION OF DRAWINGS
[0028] Fig. 1 is a schematic diagram of the three-dimensional structure of an embodiment of the present application;
[0029] Fig. 2 is a schematic diagram of the three-dimensional structure of another perspective of an embodiment of the present application;
[0030] Fig. 3 is Fig. 2 is a partial enlarged view of position A in FIG. 1;
[0031] Fig. 4 is a schematic diagram of the internal structure of an embodiment of the present application;
[0032] Fig. 5 is a schematic diagram of the structure of the righting assembly and the claw supporting assembly of an embodiment of the present application;
[0033] Fig. 6 is a schematic diagram of the internal structure of another perspective of an embodiment of the present application.
[0034] In the drawings, reference numeral 1 is the mounting assembly; 11 is the cover plate; 111 is the limiting part; 12 is the reinforcing member; 2 is the synchronous driving assembly; 21 is the double-shaft motor; 22 is the first straight-moving member; 221 is the first lead screw shaft; 222 is the first ball nut; 23 is the transmission shaft; 24 is the second straight-moving member; 241 is the second lead screw shaft; 242 is the second ball nut; 3 is the righting assembly; 31 is the supporting arm; 32 is the first sliding member; 321 is the first sliding block; 322 is the first sliding rail; 33 is the second sliding member; 331 is the second sliding block; 332 is the second sliding rail; 4 is the claw supporting assembly; 41 is the first linear actuator; 42 is the second linear actuator; 43 is the first supporting member; 431 is the first claw; 44 is the second supporting member; 441 is the second claw; 442 is the side avoiding groove; 5 is the distance measuring assembly; 51 is the measurement mounting rail; 52 is the measurement head; 53 is the moving piece; and 6 is the plate. DETAILED DESCRIPTION
[0035] In order to better understand the above technical solutions, the above technical solutions will be described in detail below in conjunction with the drawings in the specification and specific embodiments.
[0036] Embodiment 1: This embodiment is a hanging claw furnace righting mechanism, as shown in FIG. 1, which comprises: Figs. 1-6
[0037] The mounting assembly 1 is fixedly mounted in the hanging claw furnace to provide support and mounting base for the righting mechanism.
[0038] The synchronous driving assembly 2 comprises a double-shaft motor 21, a first linear motion part 22, a transmission shaft 23 and a second linear motion part 24.
[0039] The righting assembly 3 is symmetrically provided with two groups, which are respectively located at both ends of the mounting assembly 1.
[0040] The claw righting assembly 4 is consistent in number with the righting assembly 3 and is fixedly arranged at the lower end of the righting assembly 3 and the direction of the claw righting is inward, so as to claw and hold the plate 6 between the two groups of claw righting assemblies 4 and limit the position of the plate 6.
[0041] Embodiment 2: The embodiment is a hanging claw furnace righting mechanism, which is further optimized on the basis of embodiment 1. Figs. 1-6 As shown in the figure, specifically:
[0042] Further comprising a cover plate 11, which is fixedly mounted on the mounting assembly 1 and provides protection for the synchronous driving assembly 2, so as to isolate the synchronous driving assembly 2 from the space for plate transportation and processing.
[0043] The lower end of the cover plate 11 is provided with a limiting part 111, which is used to limit the maximum distance of upward movement of the plate 6 to avoid interference and collision between the plate 6 and the mounting assembly 1.
[0044] In the embodiment, the first linear motion part 22 is a ball screw pair, which comprises a first screw shaft 221 and a first ball nut 222.
[0045] In order to make the righting assembly 3 move smoothly and stably, the righting assembly 3 in the embodiment comprises a supporting arm 31, a first sliding part 32 and a second sliding part 33, the first sliding part 32 is located at the upper end of the supporting arm 31, and the second sliding part 33 is located at the middle upper part of the supporting arm 31, and the first sliding part 32 and the second sliding part 33 are both used for slidingly connecting the supporting arm 31 with the mounting assembly 1.
[0046] Specifically, the first sliding part 32 in the embodiment adopts a linear guide rail pair, which comprises a first sliding block 321 and a first sliding rail 322 in sliding cooperation, the first sliding block 321 is fixedly connected with the supporting arm 31, and the first sliding rail 322 is fixedly arranged on the mounting assembly 1. The second sliding part 33 also adopts a linear guide rail pair, which comprises a second sliding block 331 and a second sliding rail 332 in sliding cooperation, the second sliding block 331 is fixedly connected with the supporting arm 31, and the second sliding rail 332 is fixedly arranged at the lower end of the mounting assembly 1.
[0047] The claw supporting assembly 4 comprises a first linear actuator 41, a second linear actuator 42, a first supporting part 43 and a second supporting part 44, the first linear actuator 41 and the second linear actuator 42 are fixed side by side at the lower end of the righting assembly 3, the first linear actuator 41 is provided with the first supporting part 43 on the top rod, the second linear actuator 42 is provided with the second supporting part 44 on the top rod, the first supporting part 43 comprises a first claw 431, and the second supporting part 44 comprises a second claw 441, the first claw 431 and the second claw 441 are arranged in height direction staggered to prevent interference, through the staggered arrangement, the opening of a single claw can be made larger, and the phenomenon of adjacent plates abutting in the feeding process is avoided.
[0048] In the embodiment, the first linear actuator 41 and the second linear actuator 42 are both air cylinders. Of course, in other embodiments of the application, the first linear actuator 41 and the second linear actuator 42 can be other mechanisms capable of realizing linear driving, such as electric push rods, hydraulic cylinders, etc.
[0049] In the embodiment, one side of the second claw 441 of the second supporting part 44 is further provided with a side avoiding groove 442, so as to save materials and facilitate the installation of the first supporting part 43 of the adjacent righting mechanism.
[0050] In order to facilitate the switching of the spacing between the righting mechanisms between different fixed-width plates 6, the embodiment also provides a distance measuring assembly 5, which includes a measuring mounting rail 51, a measuring head 52 and a moving piece 53. The measuring mounting rail 51 is fixedly installed on one side of the mounting assembly 1, and a plurality of measuring heads 52 are installed on the measuring mounting rail 51. The moving piece 53 is fixedly installed on one of the righting assemblies 3, and the spacing between the righting mechanisms is measured by the inductive measurement between the measuring head 52 and the moving piece 53. By providing measuring heads 52 at different positions, quick and accurate switching can be achieved to adapt to plates of specified width, saving repeated machine adjustment time.
[0051] The present lifting lug furnace righting mechanism is continuously installed and arranged in the lifting lug furnace and synchronously circulates with the lifting lug. In use, the spacing between the two symmetrical righting assemblies 3 is first adjusted according to the width of the plate 6. For easy adjustment, the distance measuring assembly 5 can be used for accurate control. When the plate 6 moves between the claw righting assemblies 4, the first linear actuator 41 and the second linear actuator 42 are controlled to elongate, so that the plate 6 on both sides enters the first claw 431 of the first righting member 43 and the second claw 441 of the second righting member 44. Since the first claw 431 and the second claw 441 are arranged in a vertical direction, they can be provided with a larger opening slope, which is beneficial to guide the positioning of inaccurate or slightly deformed plates 6 into the corresponding claw opening, effectively avoiding the adhesion of adjacent plates 6.
[0052] Although the preferred embodiments of the present application have been described, those skilled in the art can make further changes and modifications to these embodiments once they know the basic inventive concept. Therefore, the appended claims are intended to be interpreted as including all changes and modifications falling within the scope of the present application.
[0053] Obviously, those skilled in the art can make various modifications and variations to the present application without departing from the spirit and scope of the present application. Thus, if these modifications and variations of the present application fall within the scope of the claims of the present application and their equivalents, the present application is also intended to include these modifications and variations.
Claims
1. A ladle furnace centering mechanism characterized by comprising: The utility model relates to a kind of synchronous driving mechanism for supporting and installing plate, including: Mounting assembly (1) is fixedly installed in the claw furnace, and provides support and installation base for righting mechanism; Synchronous drive assembly (2) includes double-shaft motor (21), first straight-moving piece (22), transmission shaft (23) and second straight-moving piece (24), the double-shaft motor (21) is fixedly installed on mounting assembly (1), the output shaft of double-shaft motor (21) side is connected with first straight-moving piece (22) and drives first straight-moving piece (22) to move, the output shaft of double-shaft motor (21) other side is connected with transmission shaft (23) one end and synchronous rotation, transmission shaft (23) other end is connected with second straight-moving piece (24) and drives second straight-moving piece (24) to move; Righting assembly (3) is symmetrically provided with two groups, and is located at the both ends of mounting assembly (1) respectively, and two groups of righting assembly (3) are driven by first straight-moving piece (22) and second straight-moving piece (24) and are reversely synchronously moved; Claw supporting assembly (4) is consistent with the number of righting assembly (3), and is fixedly arranged at the lower end of righting assembly (3) and is directed inward.
2. A suspension means according to claim 1, characterised in that It further includes cover plate (11), and the cover plate (11) is fixedly installed on mounting assembly (1) and provides protection for synchronous drive assembly (2).
3. A suspension means according to claim 2, characterised in that The lower end of the cover plate (11) is provided with a limiting portion (111), and the limiting portion (111) is used to limit the maximum distance of the upward movement of the plate (6).
4. A suspension means according to claim 1, characterised in that The first straight-moving piece (22) is a ball screw pair, including first screw shaft (221) and first ball nut (222), the first screw shaft (221) is fixedly connected with the output shaft of double-shaft motor (21) side through coupling, and the first ball nut (222) is fixedly connected with a group of righting assembly (3).
5. A suspension means according to claim 4, characterised in that The second straight-moving piece (24) is also a ball screw pair, including second screw shaft (241) and second ball nut (242), the second screw shaft (241) is fixedly connected with the other end of transmission shaft (23) through coupling, and the second ball nut (242) is fixedly connected with another group of righting assembly (3).
6. A suspension means according to claim 1, characterised in that The righting assembly (3) includes supporting arm (31), first sliding member (32) and second sliding member (33), the first sliding member (32) is located at the upper end of the supporting arm (31), and the second sliding member (33) is located at the middle upper portion of the supporting arm (31), and the first sliding member (32) and the second sliding member (33) are used for slidingly connecting the supporting arm (31) with the mounting assembly (1).
7. A suspension means according to claim 6, characterised in that The first sliding member (32) includes slidingly matched first sliding block (321) and first sliding rail (322), the first sliding block (321) is fixedly connected with the supporting arm (31), and the first sliding rail (322) is fixedly arranged on the mounting assembly (1).
8. A suspension means according to claim 6, characterised in that The second sliding member (33) includes slidingly matched second sliding block (331) and second sliding rail (332), the second sliding block (331) is fixedly connected with the supporting arm (31), and the second sliding rail (332) is fixedly arranged at the lower end of the mounting assembly (1).
9. A suspension means according to claim 1, characterised in that The claw supporting assembly (4) comprises a first linear actuator (41), a second linear actuator (42), a first supporting member (43) and a second supporting member (44), the first linear actuator (41) and the second linear actuator (42) are fixed side by side at the lower end of the centralizing assembly (3), the top rod of the first linear actuator (41) is provided with the first supporting member (43), the top rod of the second linear actuator (42) is provided with the second supporting member (44), the first supporting member (43) comprises a first claw (431), the second supporting member (44) comprises a second claw (441), the first claw (431) and the second claw (441) are arranged in a staggered manner in the height direction to prevent interference, and the second claw (441) of the second supporting member (44) is further provided with a side avoiding groove (442) on one side.
10. A suspension means according to claim 1, characterised in that Further comprising a distance measuring assembly (5), the distance measuring assembly (5) comprises a measuring installation rail (51), a measuring head (52) and a moving piece (53), the measuring installation rail (51) is fixedly installed on one side of the installation assembly (1), a plurality of measuring heads (52) are installed on the measuring installation rail (51), and the moving piece (53) is fixedly installed on one of the centralizing assemblies (3), and the distance between the centralizing mechanism is measured by the inductive measurement between the measuring head (52) and the moving piece (53).