Gasification slag roasting device
By setting up slag trays and heat transfer pipes in the gasification slag roasting device, and combining thermocouples and microwave heating, the problem of uneven heating of gasification slag was solved, and the complete activation of gasification slag and the improvement of roasting efficiency were achieved.
Patent Information
- Application Number
- CN202520283320.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-02-20
- Publication Date
- 2026-02-06
- Estimated Expiration
- 2035-02-20
AI Technical Summary
In existing gasification slag roasting equipment, the lower layer of gasification slag cannot be fully heated, and impurities are not sufficiently removed, resulting in incomplete activation and a risk of equipment blockage during subsequent processing.
A slag support trough is set in a trough-shaped channel at the bottom of the bogie furnace, and heat transfer pipes are laid in it to conduct heat from top to bottom. Combined with thermocouples and microwave heating devices, two-stage heating is carried out to ensure that the gasified slag is heated evenly.
It achieves complete activation of gasification slag, avoids the risk of equipment blockage, improves roasting efficiency and heat transfer uniformity, and saves energy.
Smart Images

Figure CN223882746U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model belongs to calcining device technical field and relates to a gasification furnace slag calcining device. BACKGROUND
[0002] The gasification furnace slag is the product generated by a series of decomposition and combination reactions of mineral substances in coal during the coal gasification process. The traditional treatment method of the gasification furnace slag is to bury it underground, which is simple and low in cost, but occupies land resources and may pollute the soil and groundwater. At present, in order to meet the green and low-carbon resource development concept, the gasification furnace slag is processed to realize resource recycling, which has the advantages of environmental protection and economy.
[0003] During the processing and treatment of the gasification furnace slag, the gasification furnace slag needs to be calcined to remove a small amount of organic matter, moisture and oxides and other impurities in the gasification furnace slag, so as to activate the gasification furnace slag and improve the utilization degree of the gasification furnace slag. The equipment for calcining the gasification furnace slag mostly adopts a calcining furnace, such as the Chinese patent document with the publication number CN216347786U, which discloses a slag calcining device. However, the calcining furnace device is large in size and has high requirements for fuel quality. Therefore, a car bottom furnace is used to calcine the gasification furnace slag. The gasification furnace slag is placed below the car bottom furnace during calcination, and the car bottom furnace completes the calcination during movement. However, since the thermocouple of the car bottom furnace conducts heat from top to bottom, and the gasification furnace slag is stacked in layers, the gasification furnace slag on the surface that has been calcined will insulate heat, so that the gasification furnace slag in the lower layer cannot be completely heated, and the impurities in the gasification furnace slag cannot be completely removed, resulting in incomplete activation of the gasification furnace slag. Furthermore, during subsequent processing such as crushing or dissolution after calcination, the gasification furnace slag may accumulate at the inlet of the crusher or be difficult to dissolve, thereby posing a risk of blocking the equipment. SUMMARY
[0004] In view of the technical problems that the existing gasification furnace slag cannot be completely heated, the impurities in the gasification furnace slag cannot be completely removed, the gasification furnace slag is not completely activated, and there is a risk of blocking the equipment during subsequent processing, the utility model provides a gasification furnace slag calcining device.
[0005] The utility model adds the slag supporting groove and the heat conducting pipe, so that the heat generated by the car bottom furnace can be conducted from top to bottom to the bottom of the slag supporting groove, ensuring that the gasification furnace slag in the slag supporting groove can be completely heated from top to bottom, the impurities can be completely removed, the activation is complete, and the equipment is prevented from being blocked during subsequent processing.
[0006] In order to achieve the above-mentioned purpose, the utility model adopts the technical scheme of:
[0007] The gasification furnace slag roasting device comprises a trolley furnace, a groove-shaped channel, a slag supporting groove and a heat transfer pipe; the groove-shaped channel is located at the bottom of the trolley furnace; the slag supporting groove is arranged in the groove-shaped channel; the heat transfer pipe is arranged in the slag supporting groove and below the trolley furnace; the axial direction of the heat transfer pipe is perpendicular to the bottom surface of the slag supporting groove.
[0008] Further, the heat transfer pipe is one or more, and when the heat transfer pipe is multiple, the heat transfer pipes are arranged in an array in the slag supporting groove.
[0009] Further, the slag supporting groove is one or more, and when the slag supporting groove is multiple, the slag supporting grooves are arranged in an array in the groove-shaped channel.
[0010] Further, the gasification furnace slag roasting device further comprises support columns arranged on the bottom of the slag supporting groove; the slag supporting groove is arranged in the groove-shaped channel through the support columns.
[0011] Further, the support columns are multiple, and the multiple support columns are uniformly arranged on the bottom of the slag supporting groove.
[0012] Further, the gasification furnace slag roasting device further comprises a thermocouple heating device arranged at the middle position in the trolley furnace; the heat generated by the thermocouple heating device is conducted from top to bottom into the heat transfer pipe.
[0013] Further, the gasification furnace slag roasting device further comprises a microwave heating device arranged on the trolley furnace; the microwave heating device is located at the front side of the thermocouple heating device; the heat generated by the microwave heating device is conducted from top to bottom into the heat transfer pipe.
[0014] Further, the gasification furnace slag roasting device further comprises a control panel arranged on the trolley furnace; the control panel is respectively provided with a thermocouple control switch and a microwave control switch; the thermocouple control switch is electrically connected with the thermocouple heating device; the microwave control switch is electrically connected with the microwave heating device.
[0015] Further, the gasification furnace slag roasting device further comprises rails arranged on the two sides of the groove-shaped channel; the axial direction of the rail is the same as the axial direction of the groove-shaped channel; the trolley furnace is arranged on the rail and walks along the rail.
[0016] Compared with the prior art, the gasification furnace slag roasting device has the following beneficial effects:
[0017] 1. In the utility model, the groove-shaped channel is located at the bottom of the trolley furnace; the slag supporting groove is arranged in the groove-shaped channel, the heat transfer pipe is arranged in the slag supporting groove and below the trolley furnace; the axial direction of the heat transfer pipe is perpendicular to the bottom surface of the slag supporting groove, so that the heat generated by the trolley furnace can be conducted from top to bottom to the bottom of the slag supporting groove through the heat transfer pipe, the gasification slag prearranged in the slag supporting groove can be heated completely from top to bottom, the impurities in the gasification slag can be removed through roasting, the gasification slag is activated completely, the risk of blocking the equipment during subsequent treatment is avoided, and the service life of the equipment is prolonged.
[0018] 2. In the utility model, a plurality of heat transfer pipes are arranged in the slag supporting groove in an array, which is equivalent to setting a plurality of heat transfer points, so that the heat transfer area is increased, the upper gasification slag and the lower gasification slag are evenly heated, the heat transfer efficiency and the roasting effect are greatly improved, and the roasting time of the gasification slag is shortened.
[0019] 3. In the utility model, the gasification slag roasting device further comprises a supporting column arranged on the bottom of the slag supporting groove; the slag supporting groove is arranged in the groove-shaped channel through the supporting column. The bottom of the slag supporting groove is lifted by the supporting column, so that a gap is left between the bottom of the slag supporting groove and the groove-shaped channel, so that the heat is conducted upward from the bottom of the slag supporting groove, and the gasification slag is heated sufficiently, and the roasting effect is good.
[0020] 4. In the utility model, a thermocouple heating device is arranged at the middle position in the trolley furnace to provide a heating source for the roasting of the gasification slag in the slag supporting groove. During implementation, the heat generated by the thermocouple heating device is conducted from top to bottom into the heat transfer pipe, and the roasting efficiency is improved. Further, a microwave heating device is arranged on the trolley furnace; the microwave heating device is located in front of the thermocouple heating device; the heat generated by the microwave heating device is conducted from top to bottom into the heat transfer pipe. During use, the microwave heating device is used to preheat the gasification slag in the slag supporting groove, and then the trolley furnace is moved to the preheating area and the thermocouple heating device is used for sufficient heating and roasting. Through the two-stage heating mode, the roasting efficiency is improved, and the preheating can reduce the heating temperature required by the thermocouple heating device and save energy consumption. DRAWINGS
[0021] Figure 1 It is a front view schematic diagram of the gasification slag roasting device.
[0022] Figure 2 It is a side view schematic diagram of the Figure 1
[0023] Figure 3 It is a top view schematic diagram of the installation position of the track, the groove-shaped channel and the slag supporting groove.
[0024] Figure 4 Fig. 2 is a perspective view of the slag holding groove;
[0025] Figure 5 Fig. 4 is a top view of the trolley furnace;
[0026] Figure 6 Fig. 5 is a schematic view of the control panel;
[0027] Wherein:
[0028] 10 - trolley furnace; 101 - thermocouple heating device; 102 - microwave heating device; 20 - track; 30 - control panel; 301 - thermocouple control switch; 302 - microwave control switch; 40 - channel; 50 - slag holding groove; 60 - heat transfer conduit; 70 - support column; 80 - lifting rod. DETAILED DESCRIPTION
[0029] The technical solutions in the embodiments of the present application will be clearly and completely described in combination with the drawings in the embodiments of the present application. Based on the embodiments in the present application, all other embodiments obtained by those skilled in the art without creative labor fall within the scope of protection of the present application.
[0030] It should be noted that the terms used herein are only intended to describe specific embodiments, and are not intended to limit the exemplary embodiments according to the present application. As used herein, the singular form is intended to include the plural form unless the context clearly indicates otherwise, and it should also be understood that when the terms "comprise" and / or "include" are used in the specification, there is a feature, step, work, device, component and / or combination thereof.
[0031] It should be noted that the terms "first", "second" and the like in the specification and claims of the present application and the above-described drawings are used to distinguish similar objects, and do not necessarily indicate a specific order or sequence. It should be understood that the data used in this way can be interchanged under appropriate circumstances, so that the embodiments of the present application described herein can be implemented in an order other than those illustrated or described herein.
[0032] EMBODIMENT
[0033] Referring to Figure 1 and Figure 2 The gasification slag roasting device provided by the embodiment comprises a trolley furnace 10, a channel 40, a slag holding groove 50 and a heat transfer conduit 60; the channel 40 is located at the bottom of the trolley furnace 10; the slag holding groove 50 is arranged in the channel 40; the heat transfer conduit 60 is arranged in the slag holding groove 50 and below the trolley furnace 10; and the axial direction of the heat transfer conduit 60 is perpendicular to the bottom surface of the slag holding groove 50.
[0034] The gasification slag roasting device provided by the embodiment further comprises tracks 20 arranged on both sides of the channel-shaped passage 40; the axial direction of the tracks 20 is the same as the axial direction of the channel-shaped passage 40; the trolley furnace 10 is arranged on the tracks 20 and moves along the tracks 20.
[0035] In implementation, the trolley furnace 10 is a device for a heat treatment process, which mainly functions to heat large carbon steel and alloy steel parts; in use, the trolley furnace 10 is used to heat and roast the gasification slag placed in the slag holding groove 50.
[0036] In the embodiment, the channel-shaped passage 40 is a concave channel formed by refractory bricks, and two tracks 20 are arranged on both sides of the concave channel; the trolley furnace 10 is arranged on the two tracks 20 and moves along the tracks 20.
[0037] In the embodiment, the slag holding groove 50 is a rectangular groove body made of steel plates; in use, the gasification slag is evenly spread in the slag holding groove 50.
[0038] In the embodiment, when the trolley furnace 10 moves on the tracks 20, the heat generated by the trolley furnace 10 is radiated downward to the channel-shaped passage 40, thereby heating the slag holding groove 50 in the channel-shaped passage 40; since the gasification slag is spread in the slag holding groove 50, the gasification slag is heated and roasted, impurities in the gasification slag are removed, and the activation of the gasification slag is completed; at the same time, the heat generated by the trolley furnace 10 is conducted from top to bottom to the slag holding groove 50 through the heat conduction pipes 60, so that the heat generated by the trolley furnace 10 is conducted downward from the surface layer to the inner layer and to the bottom layer of the gasification slag, the gasification slag is heated sufficiently and uniformly, and the roasting effect and efficiency of the gasification slag are improved.
[0039] Referring to Figure 3 and Figure 4 In the embodiment, the heat conduction pipes 60 are one or more; when there are multiple heat conduction pipes 60, the heat conduction pipes 60 are arranged in an array inside the slag holding groove 50.
[0040] In the embodiment, the number of the heat conduction pipes 60 is designed according to the size of the slag holding groove 50; the larger the size of the slag holding groove 50, the more the number of the heat conduction pipes 60; and the number is not specifically limited.
[0041] In implementation, the heat conduction pipes 60 are four, six, eight, ten, twelve or sixteen. Preferably, the slag holding groove 50 is a rectangular groove, the direction of the long side of the slag holding groove 50 is perpendicular to the axial direction of the channel-shaped passage 40, and the long side of the slag holding groove 50 is adapted to the groove width of the channel-shaped passage 40; in this case, the heat conduction pipes 60 are eight and arranged in an array in the slag holding groove 50 in a 2x4 structure.
[0042] In the implementation, in order to facilitate the installation of the heat transfer pipe 60, the mounting holes are formed on the bottom of the slag holding groove 50, and then the heat transfer pipe 60 is welded at the mounting holes, so that the heat can be conducted from the upper part to the bottom of the slag holding groove 50 through the heat transfer pipe 60, and the slag in the slag holding groove 50 is uniformly heated, and the calcination reaction is complete.
[0043] Referring to Figure 3 In the embodiment, the slag holding groove 50 is one or more; when the slag holding groove 50 is multiple, the slag holding grooves 50 are distributed in an array in the channel-shaped passage 40.
[0044] In the implementation, in order to improve the calcination amount of the gasification slag, the slag holding groove 50 is provided to be multiple and distributed in an array in the channel-shaped passage 40. Preferably, the direction of the long side of the slag holding groove 50 is perpendicular to the axial direction of the channel-shaped passage 40, and at this time, the multiple slag holding grooves 50 are arranged in a row in the channel-shaped passage 40.
[0045] Referring to Figure 4 The gasification slag calcination device provided by the embodiment further comprises a supporting column 70 arranged on the bottom of the slag holding groove 50; the slag holding groove 50 is placed in the channel-shaped passage 40 through the supporting column 70. The bottom of the slag holding groove 50 is lifted by the supporting column, so that a gap is left between the slag holding groove 50 and the channel-shaped passage 40, so that the heat can also be conducted upward from the bottom of the slag holding groove 50, and the gasification slag is further ensured to be heated sufficiently, and the calcination effect is good.
[0046] In the embodiment, the supporting column 70 is multiple, and the multiple supporting columns 70 are uniformly distributed on the bottom of the slag holding groove 50.
[0047] Preferably, since the slag holding groove 50 is a rectangular groove, the supporting column 70 is four, and one is arranged at each of the four corners of the slag holding groove 50, so that the stability is improved, the heat conduction effect is improved, and the gasification slag calcination is promoted.
[0048] In the embodiment, the lifting rod 80 is arranged on the slot of the slag holding groove 50, and the lifting rod 80 facilitates lifting the slag holding groove 50 and placing it in the channel-shaped passage 40 or taking it out of the channel-shaped passage 40. Especially after the heating calcination is completed, since the slag holding groove 50 still has a high temperature, the lifting rod 80 can avoid the risk of scalding.
[0049] Preferably, the lifting rod 80 is two; the lifting rod 80 is distributed in the length direction of the slag holding groove 50, so that the stability and balance of the lifting operation are better. The lifting rod 80 is made of a steel wire or an iron wire.
[0050] Referring to Figure 5The gasification slag roasting device provided by the embodiment further comprises a thermocouple heating device 101 arranged at an intermediate position in the interior of the trolley furnace 10; the heat generated by the thermocouple heating device 101 is conducted from top to bottom into the heat transfer pipe 60. In implementation, the thermocouple heating device 101 is heated by alloy heating wires, the heat generated is radiated downward and is transferred from top to bottom to the gasification slag in the slag holding groove 50 through the heat transfer pipe 60, so as to realize the heating and roasting of the gasification slag.
[0051] Referring to Figure 5 The gasification slag roasting device provided by the embodiment further comprises a microwave heating device 102 arranged on the trolley furnace 10; the microwave heating device 102 is located at the front side of the thermocouple heating device 101; the heat generated by the microwave heating device 102 is conducted from top to bottom into the heat transfer pipe 60.
[0052] In the embodiment, the microwave heating device 102 is arranged at the front side of the thermocouple heating device 101 according to the walking direction of the trolley furnace 10; in this way, in use, the gasification slag in the slag holding groove 50 is first fully preheated by the microwave heating device 102, then the trolley furnace 10 is walked forward so that the thermocouple heating device 101 moves to the preheating area and the gasification slag is heated and roasted again by the thermocouple heating device 101, so that the two-stage heating mode of preheating and reheating not only improves the roasting efficiency, but also reduces the temperature required for subsequent heating by the thermocouple heating device 101, thereby saving energy consumption.
[0053] Referring to Figure 1 and Figure 6 The gasification slag roasting device provided by the embodiment further comprises a control panel 30 arranged on the trolley furnace 10; the control panel 30 is provided with a thermocouple control switch 301 and a microwave control switch 302; the thermocouple control switch 301 is electrically connected with the thermocouple heating device 101; the microwave control switch 302 is electrically connected with the microwave heating device 102.
[0054] In implementation, the thermocouple control switch 301 and the microwave control switch 302 are arranged on the control panel 30, so as to facilitate the control of the two heating devices; when heating is required for roasting, the thermocouple control switch 301 and the microwave control switch 302 are opened respectively, and the corresponding thermocouple heating device 101 and microwave heating device 102 start to work; conversely, when the roasting is completed, the thermocouple control switch 301 and the microwave control switch 302 are closed, and the thermocouple heating device 101 and the microwave heating device 102 end the work.
[0055] The utility model discloses a heat conduction pipe 60 is welded on the bottom of cinder support groove 50, and heat can be conducted to the bottom of cinder support groove 50 from the upper portion through heat conduction pipe 60, the surface layer, intermediate layer and lower layer of gasification cinder in cinder support groove 50 can be evenly heated, and the roasting efficiency is improved, further through the bottom of cinder support groove 50 is supported by support column 70, and the bottom of cinder support groove 50 and the gap between channel 40 are left, and the heat conduction effect is enhanced, and the gasification cinder is heated more fully, and the roasting effect is better, finally through the two-stage heating mode formed by thermocouple heating device 101 and microwave heating device 102, not only improves the roasting efficiency, and saves energy consumption.
[0056] Therefore, the gasification cinder roasting device is suitable for heating, roasting and activating various cinder, slag and other solid waste.
[0057] The above is only preferred embodiment of the utility model, and does not limit the utility model, and the utility model can have various changes and changes for the person skilled in the art, and any modification, equivalent replacement, improvement etc. within the spirit and principle of the utility model should be included in the protection scope of the utility model.
Claims
1. A gasification furnace slag roasting apparatus characterized by comprising: The gasification cinder roasting device comprises a trolley furnace (10), a channel-shaped passage (40), a cinder supporting channel (50) and a heat transfer pipe (60); the channel-shaped passage (40) is arranged at the bottom of the trolley furnace (10); the cinder supporting channel (50) is arranged in the channel-shaped passage (40), and the heat transfer pipe (60) is arranged in the cinder supporting channel (50) and below the trolley furnace (10); the axial direction of the heat transfer pipe (60) is perpendicular to the bottom surface of the cinder supporting channel (50).
2. The gasification slag roasting apparatus according to claim 1, characterized by The heat transfer pipe (60) is one or more, and when the heat transfer pipe (60) is multiple, the heat transfer pipes (60) are arranged in an array in the cinder supporting channel (50).
3. The gasification slag roasting apparatus according to claim 1, characterized by, The cinder supporting channel (50) is one or more, and when the cinder supporting channel (50) is multiple, the cinder supporting channels (50) are arranged in an array in the channel-shaped passage (40).
4. The gasification slag roasting apparatus according to claim 1, characterized by The gasification cinder roasting device further comprises a supporting column (70) arranged on the bottom of the cinder supporting channel (50); the cinder supporting channel (50) is arranged in the channel-shaped passage (40) through the supporting column (70).
5. The gasification slag roasting apparatus according to claim 4, wherein The supporting column (70) is multiple, and the multiple supporting columns (70) are uniformly distributed on the bottom of the cinder supporting channel (50).
6. The gasification slag roasting apparatus according to any one of claims 1 to 5, characterized by The gasification cinder roasting device further comprises a thermocouple heating device (101) arranged at a middle position in the trolley furnace (10); heat generated by the thermocouple heating device (101) is conducted from top to bottom into the heat transfer pipe (60).
7. The gasification slag roasting apparatus according to claim 6, characterized by The gasification cinder roasting device further comprises a microwave heating device (102) arranged on the trolley furnace (10); the microwave heating device (102) is located at the front side of the thermocouple heating device (101); heat generated by the microwave heating device (102) is conducted from top to bottom into the heat transfer pipe (60).
8. The gasification slag roasting apparatus according to claim 7, characterized by The gasification cinder roasting device further comprises a control panel (30) arranged on the trolley furnace (10); the control panel (30) is respectively provided with a thermocouple control switch (301) and a microwave control switch (302); the thermocouple control switch (301) is electrically connected with the thermocouple heating device (101); the microwave control switch (302) is electrically connected with the microwave heating device (102).
9. The gasification slag roasting apparatus according to claim 1, characterized by The gasification cinder roasting device further comprises a track (20) arranged on both sides of the channel-shaped passage (40); the axial direction of the track (20) is the same as the axial direction of the channel-shaped passage (40); the trolley furnace (10) is arranged on the track (20) and walks along the track (20).
Citation Information
Patent Citations
Slag roasting device
CN216347786U