Multi-station weighing and conveying mechanism

By designing a multi-station weighing and conveying mechanism, the problem of uneven paint application after resistive sheet painting was solved, achieving precise control of the paint application amount and improving the electrical performance and production efficiency of the resistive sheets.

CN223883057UActive Publication Date: 2026-02-06WUHU GUGAO AUTOMATION TECH CO LTD
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Patent Information

Application Number
CN202520146046.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-01-22
Publication Date
2026-02-06
Estimated Expiration
2035-01-22

AI Technical Summary

Technical Problem

During the production of resistor sheets, it is difficult to achieve a consistent amount of paint on the surface of the resistor sheets after spraying, which affects electrical performance and service life. Existing technologies are unable to effectively control this.

Method used

Design a multi-station weighing and conveying mechanism, including a first weighing area and a second weighing area. Each station is equipped with a weighing sensor. The paint quantity is judged by the weight difference before and after painting to determine whether it meets the requirements. Combined with a servo conveying device and a positioning device, the precise positioning and conveying of the resistive sheet is achieved.

Benefits of technology

It enables efficient and simple control over the amount of paint applied to resistor sheets, ensuring that the electrical performance and quality of the resistor sheets meet standards, and improving production efficiency and product consistency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a multi-station weighing conveying mechanism, which relates to the technical field of resistor disc production and comprises a bottom plate, a first weighing area, a second weighing area and a servo conveying device, a plurality of weighing stations are arranged in the first weighing area and the second weighing area, a weighing sensor is mounted on the upper portion of each weighing station, and the servo conveying device is connected with the first weighing area and the second weighing area. And the servo conveying device can adsorb and convey the resistor discs on the plurality of weighing stations in the first weighing area and the second weighing area. According to the multi-station weighing and conveying mechanism, the first weighing area and the second weighing area are each provided with a plurality of weighing stations, each station is provided with a weighing sensor, the weighing sensor of the first weighing area can weigh the resistor discs which are not painted, the weighing sensor of the second weighing area can weigh the resistor discs which are not painted, and the weighing sensor of the third weighing area can weigh the resistor discs which are not painted. And a weighing sensor of the second weighing area can weigh the resistor disc after paint spraying, so that the difference value between the two is the paint spraying amount, whether the paint amount meets the requirement or not is judged, and the mode is efficient, simple and convenient.
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Description

TECHNICAL FIELD

[0001] The utility model relates to the field of resistance sheet production technology, specifically to a multi-station weighing conveying mechanism. BACKGROUND

[0002] In the current resistance sheet production process, the performance and quality of the resistance sheet are the key elements for its application in various electronic devices. Among them, the surface paint spraying treatment of the resistance sheet as an important link in the production process not only concerns the appearance beauty of the resistance sheet, but also directly affects its key characteristics such as moisture-proof, corrosion-resistant and insulating performance. The paint spraying treatment aims to enhance the environmental adaptability and service life of the resistance sheet by uniformly covering a layer of protective paint.

[0003] However, in the actual production process, although advanced paint spraying equipment and control technology are used, due to various factors such as the accuracy of the paint spraying equipment, the setting of the paint spraying parameters, the slight differences on the surface of the resistance sheet and the experience level of the operators, etc., the paint amount on the surface of the resistance sheet after paint spraying often cannot be completely consistent. This unevenness of the paint amount may affect the electrical performance of the resistance sheet, such as increasing unnecessary resistance value changes, and even in some extreme cases, it may cause the resistance sheet to fail to function. Based on this, we propose a multi-station weighing conveying mechanism, which can weigh the resistance sheet before and after paint spraying to determine whether the paint amount on the surface of the resistance sheet meets the requirements. SUMMARY

[0004] In view of the deficiencies of the prior art, the utility model provides a multi-station weighing conveying mechanism, which solves the problems raised in the above background technology.

[0005] To achieve the above purpose, the utility model is implemented by the following technical solutions: a multi-station weighing conveying mechanism, comprising a bottom plate, further comprising:

[0006] A first weighing area and a second weighing area are provided with a plurality of weighing stations, and a weighing sensor is installed on the upper part of each weighing station;

[0007] A servo conveying device can adsorb and convey resistance sheets on the plurality of weighing stations in the first and second weighing areas;

[0008] A positioning device is installed on the upper part of the first weighing area and can position the resistance sheet placed in the first weighing area.

[0009] Further, a plurality of reserved holes are provided in the inside of the bottom plate and correspond to the position of the positioning device.

[0010] Furthermore, the servo conveying device includes a bracket mounted on the upper part of the base plate, a servo drive module mounted on the top of the bracket, and a movable seat mounted on the drive end of the movable seat.

[0011] Furthermore, a lifting drive cylinder is installed at the bottom of the movable seat, and an air nozzle mounting seat is installed at the telescopic end of the lifting drive cylinder. The air nozzle mounting seat has an "I" shaped structure, and several suction air nozzles are installed inside the air nozzle mounting seat.

[0012] Furthermore, the number of suction nozzles corresponds to the number of weighing stations and weighing sensors.

[0013] Furthermore, the positioning device includes linear guide rails symmetrically mounted on the upper part of the base plate and a double-headed telescopic cylinder mounted on the bottom of the inner part of the base plate. The two telescopic ends of the double-headed telescopic cylinder are respectively connected to a first linkage frame and a second linkage frame. The top ends of the first linkage frame and the second linkage frame are respectively equipped with a first positioning plate and a second positioning plate. The adjacent end faces of the first positioning plate and the second positioning plate are provided with a plurality of positioning grooves.

[0014] Furthermore, the number of positioning slots corresponds to the number of weighing stations and weighing sensors, and the first positioning plate and the second positioning plate are slidably disposed on the upper part of the linear guide rail.

[0015] This utility model provides a multi-station weighing and conveying mechanism. Compared with the prior art, it has the following advantages:

[0016] Beneficial effects:

[0017] This multi-station weighing and conveying mechanism has multiple weighing stations in both the first and second weighing zones, each equipped with a weighing sensor. The weighing sensor in the first weighing zone can weigh the unpainted resistor sheet, while the weighing sensor in the second weighing zone can weigh the painted resistor sheet. The difference between the two weighing stations is the amount of paint applied, which is used to determine whether the amount of paint meets the requirements. This method is both efficient and convenient. Attached Figure Description

[0018] Figure 1 This is a schematic diagram of the structure of this utility model;

[0019] Figure 2 This is a schematic diagram of the servo conveying device in this utility model;

[0020] Figure 3 This is a schematic diagram of the positioning device in this utility model;

[0021] Figure 4 This is a schematic diagram illustrating the accurate positioning of this utility model.

[0022] In the figure: 1, bottom plate; 101, reserved hole; 2, first weighing area; 3, second weighing area; 4, weighing station; 5, weighing sensor; 6, servo conveying device; 61, support; 62, servo drive module; 63, movable seat; 64, lifting drive cylinder; 65, gas nozzle mounting seat; 66, suction gas nozzle; 7, positioning device; 71, linear guide rail; 72, double-head telescopic cylinder; 73, first linkage frame; 74, second linkage frame; 75, first positioning plate; 76, second positioning plate; 77, positioning groove. DETAILED DESCRIPTION

[0023] The technical solutions in the embodiments of the utility model will be clearly and completely described below with reference to the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, rather than all the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by those skilled in the art without creative labor fall within the scope of protection of the utility model.

[0024] Please refer to Figures 1-4 The utility model provides a kind of technical solutions: a multi-station weighing conveying mechanism is composed of bottom plate 1, first weighing area 2, second weighing area 3, twelve weighing stations 4, twelve weighing sensors 5, servo conveying device 6 and two sets of positioning devices 7, wherein, first weighing area 2, second weighing area 3 are all set in the upper portion of bottom plate 1, twelve weighing stations 4 and twelve weighing sensors 5 are divided into two groups, and weighing sensor 5 is all installed on weighing station 4, wherein six weighing stations 4 and six weighing sensors 5 are located in first weighing area 2, another six weighing stations 4 and six weighing sensors 5 are located in second weighing area 3, six weighing sensors 5 in first weighing area 2 can weigh six resistance sheets without painting, similarly, another six weighing sensors 5 in second weighing area 3 can weigh six resistance sheets after painting, so that the weight of each resistance sheet before and after painting can be known, and then whether the paint on the surface of resistance sheet is overweight or not, whether it meets quality standard or not can be known, servo conveying device 6 can simultaneously suction six resistance sheets to be painted from first weighing area 2 and convey to painting station (not shown in the figure), similarly, six resistance sheets after painting can also be conveyed from painting station and placed on six weighing sensors 5 in second weighing area 3, two sets of positioning devices 7 are located in the upper portion of first weighing area 2, position resistance sheet when placed manually, prevent the problem of position deviation of resistance sheet when placed manually, so as to lay a foundation for subsequent pickup of servo conveying device 6;

[0025] In addition, the servo conveying device 6 includes a bracket 61 installed on the upper part of the base plate 1. A servo drive module 62 is installed on the top of the bracket 61 (the servo drive module 62 adopts existing technology, and its specific structure and working principle are existing known technologies, which will not be described in detail here). The drive end of the movable seat 63 is equipped with a movable seat 63. The bottom end of the movable seat 63 is equipped with a lifting drive cylinder 64. The telescopic end of the lifting drive cylinder 64 is equipped with a nozzle mounting seat 65. The nozzle mounting seat 65 has an "I" shaped structure, and six suction nozzles 66 are installed inside the nozzle mounting seat 65. All six suction nozzles 66 are connected to an external negative pressure device (not shown in the figure) through air pipes.

[0026] When the servo conveying device 6 is working, the servo drive module 62 drives the six suction nozzles 66 to move back and forth between the first weighing zone 2, the second weighing zone 3 and the painting station. When the six suction nozzles 66 are directly above the first weighing zone 2, the lifting drive cylinder 64 pushes the nozzle mounting base 65 down, so that the six suction nozzles 66 simultaneously pick up the six resistor sheets and then convey them to the painting station. Similarly, the resistor sheets after painting are also transported from the painting station to the second weighing zone 3 in the same way.

[0027] The positioning device 7 includes a linear guide rail 71 symmetrically installed on the upper part of the base plate 1 and a double-headed telescopic cylinder 72 installed at the bottom inside the base plate 1. The two telescopic ends of the double-headed telescopic cylinder 72 are respectively connected to a first linkage frame 73 and a second linkage frame 74. The top ends of the first linkage frame 73 and the second linkage frame 74 are respectively equipped with a first positioning plate 75 and a second positioning plate 76. The adjacent end faces of the first positioning plate 75 and the second positioning plate 76 are provided with a plurality of positioning grooves 77. The first positioning plate 75 and the second positioning plate 76 are slidably arranged on the upper part of the linear guide rail 71.

[0028] When the positioning device 7 is working, before the operator places the resistive sheet, the two telescopic ends of the double-headed telescopic cylinder 72 retract simultaneously, thereby driving the first linkage frame 73 and the second linkage frame 74 to move closer, so that the first positioning plate 75 and the second positioning plate 76 move closer and make contact simultaneously. After contact, the diamond-shaped positioning groove 77 is located directly above the center of the load cell 5. At this time, the operator can directly place the resistive sheet inside the positioning groove 77 and let it fall on the load cell 5, and wait for the servo conveying device 6 to pick up the resistive sheet to be painted.

[0029] Finally, the base plate 1 has eight reserved holes 101 inside, which correspond to the first linkage frame 73 and the second linkage frame 74 respectively. In other words, the first linkage frame 73 and the second linkage frame 74 can move inside the reserved holes 101, leaving enough space for the first linkage frame 73 and the second linkage frame 74 to move closer and further away.

Claims

1. A multi-station weighing conveyor mechanism comprising a base plate (1), characterized in that, Also includes: The first weighing area (2) and the second weighing area (3) are provided with multiple weighing stations (4), and a weighing sensor (5) is installed on the upper part of each weighing station (4). Servo conveying device (6), which can adsorb and convey resistive sheets on multiple weighing stations (4) in the first weighing area (2) and the second weighing area (3); Positioning device (7) is installed on the upper part of the first weighing area (2) and is capable of positioning the resistor sheet placed in the first weighing area (2).

2. A multi-station weighing conveyor mechanism according to claim 1, wherein, The base plate (1) has several reserved holes (101) inside and corresponding to the position of the positioning device (7).

3. A multi-station weighing conveyor mechanism according to claim 1, wherein, The servo conveying device (6) includes a bracket (61) installed on the upper part of the base plate (1), a servo drive module (62) is installed on the top of the bracket (61), and a movable seat (63) is installed on the drive end of the servo drive module (62).

4. A multi-station weighing conveyor mechanism according to claim 3, wherein, The bottom end of the movable seat (63) is equipped with a lifting drive cylinder (64), and the telescopic end of the lifting drive cylinder (64) is equipped with a nozzle mounting seat (65). The nozzle mounting seat (65) has an "I" shaped structure, and several suction nozzles (66) are installed inside the nozzle mounting seat (65).

5. A multi-station weighing conveyor mechanism according to claim 4, wherein, The number of suction nozzles (66) corresponds to the number of weighing stations (4) and weighing sensors (5).

6. A multi-station weighing conveyor mechanism according to claim 1, wherein, The positioning device (7) includes a linear guide rail (71) symmetrically installed on the upper part of the base plate (1) and a double-headed telescopic cylinder (72) installed at the bottom inside the base plate (1). The two telescopic ends of the double-headed telescopic cylinder (72) are respectively connected to a first linkage frame (73) and a second linkage frame (74). The top ends of the first linkage frame (73) and the second linkage frame (74) are respectively equipped with a first positioning plate (75) and a second positioning plate (76). The adjacent end faces of the first positioning plate (75) and the second positioning plate (76) are provided with a plurality of positioning grooves (77).

7. A multi-station weighing conveyor mechanism according to claim 6, wherein, The number of positioning slots (77) corresponds to the number of weighing stations (4) and weighing sensors (5). The first positioning plate (75) and the second positioning plate (76) are slidably disposed on the upper part of the linear guide rail (71).