Static balance detection mechanism for winding drum assembly of winch

Abstract

The utility model provides a winch drum assembly static balance detection mechanism which is characterized in that the winch drum assembly static balance detection mechanism comprises a first supporting seat, a second supporting seat, idler wheel assemblies and a base, the first supporting seat and the second supporting seat are arranged on the two sides of the base respectively, and the idler wheel assemblies are arranged on the top of the first supporting seat and the top of the second supporting seat. The two ends of the rolling shaft of the winding drum are placed on the rolling wheel assemblies so that the winding drum can freely rotate in the axial direction. And by carrying out accurate counterweight correction on the unbalance of the winding drum, the first-pass yield of product assembly is improved by more than 30%, and the repair and disassembly working hours are reduced by more than 30%. Complex static balance adjustment can be completed only by depending on manual operation and simple tools, and dependence on expensive detection equipment is greatly reduced.

Description

TECHNICAL FIELD

[0001] The utility model relates to hoist technology field especially relates to a hoist drum assembly static balance detection mechanism. BACKGROUND

[0002] As an important mechanical equipment widely used in the fields of building construction, mining, shipbuilding, etc., the core component of the hoist is the drum assembly. The running stability of the drum assembly directly affects the overall work efficiency and service life of the hoist. However, under the existing technical conditions, there are still obvious technical shortcomings in the static balance correction of the drum assembly, especially for medium and large drums.

[0003] The static balance tool commonly used in the current market is usually designed simply and has limited coverage, which cannot adapt to drum assemblies of multiple specifications and models. For example, the adjustability of the tool is poor, and it is difficult to meet the static balance detection needs of medium and large drums. Especially for drum assemblies with a length of more than 1 meter and a large diameter change, the existing detection method cannot provide accurate and fast correction means.

[0004] During the production and processing of the drum assembly, it is inevitable to produce imbalance due to uneven material, processing errors and other factors. This imbalance is manifested as eccentricity of the drum during whole machine running test, which not only leads to increased running vibration, but also may exacerbate mechanical wear and tear, shorten the service life of the equipment. More seriously, these imbalance problems will also affect the safety of the hoist and increase the risk of operation.

[0005] In view of the imbalance problem of the drum, the existing tooling and detection equipment generally lack flexibility and applicability, and it is difficult to meet the static balance correction needs of enterprises for drum assemblies of different lengths and diameters. In addition, the traditional correction method relies on experience and manual adjustment, which has the problems of insufficient precision and low efficiency. This deficiency leads to low first-time pass rate of product assembly, greatly increases the disassembly and repair workload, and seriously affects the production efficiency and cost control of enterprises.

[0006] With the improvement of industrial automation and intelligence level, the market demand for high-precision and high-reliability hoist equipment is increasing. Therefore, a technical solution that can efficiently and accurately detect and correct the static balance of the drum assembly has become an urgent need in the industry. INVENTION CONTENTS

[0007] The utility model aims at providing a hoist drum assembly static balance detection mechanism, which solves the problems of small coverage and insufficient precision of the existing static balance detection equipment.

[0008] The utility model discloses a winch drum assembly static balance detection mechanism, its characterized in that, including support seat no.

[0009] Further, the support seat no. is fixed on the base, and the support seat two is slidably connected with the base.

[0010] Further, the base is provided with a guide rail, and the bottom of the support seat two is slidably matched with the guide rail.

[0011] Further, the guide rail is also provided with a pressing block, and the pressing block is bolted with the base.

[0012] Further, the guide rail guiding direction is parallel to the axial direction of the roller assembly.

[0013] Further, the roller assembly is provided with two rollers.

[0014] Further, the roller is rotatably connected between the support seat, the rotating axes of the two rollers are parallel to each other, and the roller shaft is placed between the two rollers.

[0015] The winch drum assembly static balance detection mechanism has the following beneficial effects:

[0016] The device is simple in structure and compact in size, and efficient and convenient to operate.

[0017] The device is simple in structure and compact in size, and efficient and convenient to operate.

[0018] The device is simple in structure and compact in size, and efficient and convenient to operate.

[0019] The device is simple in structure and compact in size, and efficient and convenient to operate. BRIEF DESCRIPTION OF DRAWINGS

[0020] To more clearly illustrate the technical solutions in the embodiments of this utility model or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. The drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on the structures shown in these drawings without creative effort.

[0021] Fig. 1 This is a frontal schematic diagram of a static balance testing mechanism for a winch drum assembly.

[0022] Fig. 2 This is a side view of a static balance testing mechanism for a winch drum assembly;

[0023] In the diagram, 1-Support base one, 2-Support base two, 3-Roller assembly, 4-Base, 5-Guide rail, 6-Pressure block, 7-Spindle, 8-Roller. Detailed Implementation

[0024] To make the objectives, technical solutions, and advantages of the embodiments of this utility model clearer, the technical solutions of the embodiments of this utility model will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of this utility model, and not all embodiments. The components of the embodiments of this utility model described and shown in the accompanying drawings can generally be arranged and designed in various different configurations.

[0025] Therefore, the following detailed description of the embodiments of the present invention provided in the accompanying drawings is not intended to limit the scope of the claimed invention, but merely to illustrate selected embodiments of the invention. All other embodiments obtained by those skilled in the art based on the embodiments of the present invention without inventive effort are within the scope of protection of the present invention.

[0026] like Figs. 1-2 As shown, a static balance testing mechanism for a winch drum assembly includes a support base 1, a support base 2, a roller assembly 3, and a base 4. The support base 1 and the support base 2 are respectively disposed on both sides of the base 4. The top of both the support base 1 and the support base 2 is provided with a roller assembly 3. By placing the two ends of the rollers 8 of the drum 7 on the roller assembly 3, the drum 7 can rotate freely in the axial direction.

[0027] The first support 1 is fixed on the base 4, and the second support 2 is slidably connected to the base 4.

[0028] The guide rail 5 is provided on the base 4, the support seat two 2 bottom is slidably connected with the guide rail 5, and the pressing block 6 is further provided on the guide rail 5 and is bolted with the base 4, and the support seat two 2 bottom and the guide rail 5 are located between the pressing block 6 and the base 4, and the pressing block 6 is pressed to the support seat two 2 by the bolt fastening the base 4.

[0029] The guide direction of the guide rail 5 is parallel to the axial direction of the roller assembly 3, and the distance between the support seat one 1 and the support seat two 2 is adjusted by the guide rail 5.

[0030] The roller assembly 3 is provided with two rollers, the rollers are rotatably connected with the support seat, the rotation axes of the two rollers are parallel to each other, and the roller shaft 8 is placed between the two rollers.

[0031] The static balance detection work flow is as follows:

[0032] The first step is to place the winding drum 7 on the static balance mechanism

[0033] The second step is to manually rotate the winding drum 45°-90° twice, and the winding drum 7 is naturally stopped at the same position, and a line is drawn on the upper part of the winding drum 7 center to mark.

[0034] The third step is to add the prepared counterweight at the mark, and the counterweight is adsorbed or pasted on the outer wall of the winding drum 7 by using a magnet or a rubber strip.

[0035] The fourth step is to rotate the winding drum 7 at 45°-90° to confirm whether it will stop; if it does not stop and rotates back, the counterweight needs to be adjusted, and if it randomly stops at different positions for three times, the static balance requirement is met.

[0036] In the above embodiment, the basic principle and main features of the utility model and the advantages of the utility model are described. The skilled in the art should understand that the utility model is not limited by the above embodiment, and the above embodiment and the description in the specification are only to illustrate the principle of the utility model, and the changes and variations made by the person skilled in the art without departing from the spirit and scope of the utility model should be within the protection scope of the claims of the utility model.

Claims

1. A hoist drum assembly static balance detection mechanism, characterized in that, Including support seat one (1), support seat two (2), roller assembly (3), base (4), support seat one (1) and support seat two (2) are arranged at the both sides of base (4) respectively, the top of support seat one (1) and support seat two (2) is provided with roller assembly (3), the both ends of the roller axle (8) of winding drum (7) are placed on roller assembly (3) can realize the free rotation of winding drum (7) in the axial direction.

2. A static balancing detection mechanism for a hoist drum assembly as defined in claim 1, wherein, Support seat one (1) is fixed on base (4), support seat two (2) is slidably connected with base (4).

3. A static balancing detection mechanism for a hoist drum assembly as defined in claim 1, wherein, The base (4) is provided with a guide rail (5), and the bottom of the support seat two (2) is slidably connected with the guide rail (5).

4. A static balancing detection mechanism for a hoist drum assembly as defined in claim 3, wherein, The guide rail (5) is further provided with a pressing block (6), and the pressing block (6) is bolted with the base (4), the bottom of the support seat two (2) and the guide rail (5) are located between the pressing block (6) and the base (4), and the pressing block (6) is pressed against the support seat two (2) by tightening the bolt connecting the pressing block (6) and the base (4).

5. A hoist drum assembly static balancing detection mechanism according to claim 3, wherein, The guide direction of the guide rail (5) is parallel to the axial direction of the roller assembly (3), and the distance between the support seat one (1) and the support seat two (2) is adjusted by the guide rail (5).

6. A static balancing detection mechanism for a hoist drum assembly as defined in claim 1, wherein, The roller assembly (3) is provided with two rollers.

7. A hoist drum assembly static balancing detection mechanism according to claim 6, wherein, The roller is rotatably connected between the support seat, the rotation axes of the two rollers are parallel to each other, and the roller axle (8) is placed between the two rollers.

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