Defect detection component of multi-layer complex network
By designing a defect detection component with a multi-layered complex network, the problem of insufficient adaptability of the detection device to parts with complex shapes was solved, realizing efficient and accurate detection of surface defects of parts, and improving the flexibility of the detection device and the operating efficiency of the production line.
Patent Information
- Application Number
- CN202520353877.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-03
- Publication Date
- 2026-02-06
- Estimated Expiration
- 2035-03-03
AI Technical Summary
In existing technologies, the detection devices are difficult to adapt to industrial parts with complex shapes, resulting in some surfaces being unable to be detected and defects being missed.
A defect detection component with a multi-layer complex network was designed, including an adjustment mechanism, an anti-detachment mechanism, and a flipping assembly. Through the cooperation of the adjustment plate and the locking rod, the detector can be flexibly adjusted and fixed, ensuring that the parts do not fall off during the detection process.
It enables comprehensive image acquisition of complex-shaped parts, improving the accuracy and efficiency of inspection and ensuring the stable operation of the production line.
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Figure CN223883481U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to defect detection equipment technical field especially, relates to a kind of defect detection components of multilayer complex network. BACKGROUND
[0002] PCB is one of the core components of electronic equipment, and defects on its surface can cause performance failure of the electronic equipment. The detection device of multilayer complex network detects the surface of the PCB, identifies defects such as circuit breakage, short circuit, poor soldering, and solder pad shedding, and improves the production quality and reliability of the PCB. Surface defect detection devices usually use cameras or other image acquisition equipment to obtain surface images of industrial parts.
[0003] Surface defect detection devices usually use high-resolution cameras or image sensors to capture images of parts, obtaining image information of the parts. The parameters of the camera are adjusted and optimized according to the detection requirements. During the shooting process, multiple cameras are used to shoot the parts from different angles or positions to obtain more comprehensive surface information. For some complex-shaped parts, multi-angle shooting ensures that defects in each part are detected and missed.
[0004] In the prior art, some surface defect detection devices use multiple cameras to shoot parts from different angles or positions to obtain more comprehensive surface information during the shooting process. However, in actual use, parts in industrial production differ greatly in shape, size, material, and surface characteristics. If the detection device cannot be adjusted, it cannot obtain complete surface images of complex-shaped parts. For example, for precision mechanical parts with internal recessed structures, fixed detection instruments cannot detect these areas, resulting in some surfaces being undetected and defects being missed. Therefore, the above problems are solved by providing a defect detection component for multilayer complex network. SUMMARY
[0005] To make up for the above shortcomings, the utility model provides a defect detection component for multilayer complex network, aiming to improve the problem that some devices in the prior art cannot adjust the detection instrument.
[0006] To achieve the above purpose, the utility model adopts the following technical solutions:
[0007] The application discloses a kind of multilayer complex network's defect detection component, including bottom plate, the outer front and rear sides of the bottom plate are slidably connected with multiple sliding frames, the top of the sliding frame is provided with adjusting mechanism, the outer fixed connection of the adjusting mechanism is connected with connecting plate, the outer fixed connection of the connecting plate is connected with detector, the bottom of the detector is fixedly connected with light transmission mirror, the top of the detector is electrically connected with wire harness, the outer front and rear sides of the bottom plate are provided with anti-falling mechanism, the outer of the anti-falling mechanism is provided with turnover assembly, the top left and right sides of the bottom plate are provided with conveying belt;
[0008] The adjusting mechanism includes a plurality of adjusting plates, a plurality of through holes are formed in the outer adjusting plate, the outer left and right sides of the sliding frame are fixedly connected with a fixed frame, the inner fixed frame is rotatably connected with a rotating plate, the outer rotating plate is fixedly connected with a clamping rod, and the outer adjusting plate is slidably connected in the inner sliding frame.
[0009] As a further description of the above technical solution:
[0010] The anti-falling mechanism includes a plurality of support plates, the top of the support plate is fixedly connected with an extension plate, the outer extension plate is fixedly connected with a plurality of housings, the inner housing is slidably connected with a telescopic rod, the outer telescopic rod is sleeved with a spring, the outer telescopic rod is fixedly connected with a blocking plate, and the outer support plate is fixedly connected to the outer front and rear sides of the bottom plate.
[0011] As a further description of the above technical solution:
[0012] The turnover assembly includes a rotating rod, the outer rotating rod is fixedly connected with a rubber groove plate, and the outer rotating rod is rotatably connected to the outer support plate.
[0013] As a further description of the above technical solution:
[0014] The proximal side of the two sliding frames is fixedly connected with a through hole plate, the inner through hole plate is slidably connected with a sliding plate, and the proximal side of the two sliding plates is fixedly connected with a display.
[0015] As a further description of the above technical solution:
[0016] The inner support plate is rotatably connected with a link plate, and the outer right side of the bottom plate is fixedly connected with a rubber storage box.
[0017] As a further description of the above technical solution:
[0018] The outer rubber groove plate is in contact with the outer conveying belt, and the outer through hole plate is in contact with the top of the bottom plate.
[0019] As a further description of the above technical solutions:
[0020] The outer part of the clamping rod is clamped with the inner part of the through hole, and the outer part of the rotating plate is in contact with the outer part of the sliding frame.
[0021] As a further description of the above technical solutions:
[0022] One end of the spring is fixedly connected to the outer part of the blocking plate, and the other end of the spring is fixedly connected to the outer part of the supporting plate.
[0023] The utility model has the following beneficial effects:
[0024] 1、The utility model discloses a clamping rod and a through hole are clamped through the pressing rotating plate, and the cooperation of the clamping rod and the through hole realizes the fixation of the adjusting plate.
[0025] 2、The utility model discloses a anti -drop mechanism through the design of supporting plate and telescopic link, ensures that industrial parts do not accidentally fall off in the adjustment and detection process. BRIEF DESCRIPTION OF DRAWINGS
[0026] Figure 1 A three-dimensional schematic view of a defect detection component of a multi-layer complex network is provided for the utility model;
[0027] Figure 2 A structural schematic view of a display of a defect detection component of a multi-layer complex network is provided for the utility model;
[0028] Figure 3 For Figure 1 An enlarged view of A in the figure;
[0029] Figure 4 A structural schematic view of a transmission belt of a defect detection component of a multi-layer complex network is provided for the utility model.
[0030] LEGEND:
[0031] 1, the bottom plate; 2, sliding frame; 3, adjusting plate; 4, through hole; 5, fixed frame; 6, rotating plate; 7, clamping rod; 8, connecting plate; 9, detector; 10, light transmission mirror; 11, wire harness; 12, through hole plate; 13, sliding plate; 14, display; 15, support plate; 16, extension plate; 17, shell; 18, telescopic rod; 19, spring; 20, blocking plate; 21, rotating rod; 22, rubber recessed plate; 23, conveying belt; 24, adapter plate; 25, rubber storage box. DETAILED DESCRIPTION
[0032] The technical solutions in the embodiments of the utility model will be clearly and completely described below with reference to the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, rather than all the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by those skilled in the art without creative labor fall within the scope of protection of the utility model.
[0033] REFERENCE Figures 1 to 3 A defect detection component of a multi-layer complex network comprises a bottom plate 1, which is the basic bearing structure of the whole device and has sufficient strength and stability to ensure that the device does not shake and the like during operation. A plurality of sliding frames 2 are slidingly connected to the front and rear sides of the bottom plate 1, and the sliding frames 2 can smoothly slide along the bottom plate 1 to provide flexible position adjustment functions for subsequent adjustment and detection work. An adjusting mechanism is arranged at the top of the sliding frame 2, and a connecting plate 8 is fixedly connected to the outside of the adjusting mechanism. The connecting plate 8 is a connecting component and can stably connect the adjusting mechanism and a detector 9 together. The detector 9 is fixedly connected to the outside of the connecting plate 8 and is the core detection element of the whole device. The detector 9 is internally provided with an advanced optical detection system, an image sensor and a data processing chip and the like and can perform high-precision scanning and analysis on the surface of a part. A light transmission mirror 10 is fixedly connected to the bottom of the detector 9. The light transmission mirror 10 is made of an optical material with high transparency and high wear resistance and can effectively uniformly irradiate light on the surface of the part and ensure that the detection light can be accurately reflected back into the detector 9, so that a clear part surface image is obtained. A wire harness 11 is electrically connected to the top of the detector 9. The wire harness 11 is a signal transmission channel between the detector 9 and an external control system and can stably and quickly transmit the data collected by the detector 9 to a display 14 for further processing;
[0034] The outer front and rear sides of the bottom plate 1 are provided with anti-falling mechanisms, which include a plurality of support plates 15. The support plates 15 serve as support structures and are made of solid material, capable of bearing a certain impact force and pressure. The top of the support plate 15 is fixedly connected with an extension plate 16, which extends upward from the support plate 15, increasing the coverage of the anti-falling mechanism in the vertical direction. The outer surface of the extension plate 16 is fixedly connected with a plurality of housings 17, which provide protection and mounting space for the internal telescopic rods 18. The inner surface of the housing 17 is slidably connected with a telescopic rod 18, which can freely extend and retract within the housing 17. The surface of the telescopic rod 18 is specially treated, having good wear resistance and smoothness. The outer surface of the telescopic rod 18 is sleeved with a spring 19, which is in a certain compressed state during normal operation of the device, providing an outward spring force for the telescopic rod 18. The outer surface of the telescopic rod 18 is fixedly connected with a blocking plate 20, which has a large area and can effectively prevent the accidental falling of the sliding frame 2. The outer surface of the support plate 15 is fixedly connected to the outer front and rear sides of the bottom plate 1. The outer surface of the anti-falling mechanism is provided with a turnover assembly, which includes a rotating rod 21 that can rotate freely on the outer surface of the support plate 15, providing rotational support for subsequent turnover operations. The outer surface of the rotating rod 21 is fixedly connected with a rubber groove plate 22 made of rubber, which has good flexibility and friction. The groove design can better cooperate with the parts that need to be turned over. The outer surface of the rotating rod 21 is rotatably connected to the outer surface of the support plate 15. The top of the bottom plate 1 is provided with a transmission belt 23 on both sides, which is used to stably convey the industrial parts to be detected to the detection area.
[0035] The adjusting mechanism includes a plurality of adjusting plates 3, which are the main components of the adjusting mechanism. The shape and size of the adjusting plate 3 are carefully designed to meet the adjustment requirements of different positions and angles. The outer surface of the adjusting plate 3 is provided with a plurality of through holes 4, which are used to cooperate with the clamping rod 7 to fix the adjusting plate 3 at different positions. The outer surface of the sliding frame 2 is fixedly connected with a fixed frame 5 on both sides. The inner surface of the fixed frame 5 is rotatably connected with a rotating plate 6, which can freely rotate around the fixed frame 5 for easy operation. The outer surface of the rotating plate 6 is fixedly connected with a clamping rod 7, which is matched in shape with the through hole 4 and can be accurately inserted into the through hole 4 to fix the adjusting plate 3. The outer surface of the adjusting plate 3 is slidably connected to the inner surface of the sliding frame 2.
[0036] Referring to Figures 3 to 4The proximal side of the two sliding frames 2 is fixedly connected with a through-hole plate 12, which can increase the structural strength of the device and facilitate the subsequent installation of components. The inside of the through-hole plate 12 is slidingly connected with a sliding plate 13, which can freely slide within the through-hole plate 12 to achieve flexible position adjustment. The proximal side of the two sliding plates 13 is fixedly connected with a display 14, which uses a high-resolution liquid crystal display screen to clearly display the part surface image collected by the detector 9 and related detection data, facilitating real-time observation and analysis by the operator. The inside of the support plate 15 is rotatably connected with a connecting plate 24, which can rotate within the support plate 15. The outside right side of the bottom plate 1 is fixedly connected with a rubber storage box 25 for storing industrial parts after detection. The outside of the rubber groove plate 22 is in contact with the outside of the transmission belt 23, which can ensure that the rubber groove plate 22 can provide certain auxiliary support and guidance to the transmission belt 23 during part transmission. The outside of the through-hole plate 12 is in contact with the top of the bottom plate 1, and the outside of the clamping rod 7 is clamped with the inside of the through-hole 4 to ensure that the adjusting plate 3 can be firmly fixed after being adjusted to the appropriate position. The outside of the rotating plate 6 is in contact with the outside of the sliding frame 2, which can reduce friction during rotation and ensure the stability of the rotating plate 6 during rotation. One end of the spring 19 is fixedly connected to the outside of the blocking plate 20, and the other end of the spring 19 is fixedly connected to the outside of the support plate 15, which enables the spring 19 to stably exert its elastic force between the blocking plate 20 and the support plate 15, ensuring the normal operation of the anti-falling mechanism.
[0037] Working principle: First, the industrial parts to be detected are stably conveyed to the detection area by the transmission belt 23. The bottom plate 1 serves as the foundation of the entire device, ensuring stability during operation. The sliding frame 2 slides along the bottom plate 1 to facilitate the adjustment of the position of the detector 9, thereby adapting to the detection needs of different parts. The detector 9 is the core of the device, equipped with an optical detection system and an image sensor inside, capable of high-precision scanning of the part surface. The design of the light-transmitting mirror 10 ensures that the light is uniformly irradiated on the part surface and accurately transmits the reflected light back to the detector 9, obtaining a clear image. The detector 9 is connected to the external control system through the wire harness 11, quickly transmitting the collected data to the display 14 for real-time observation and analysis by the operator. The adjusting plate 3 in the adjusting mechanism can adjust the position and angle as needed, and by pressing the rotating plate 6, the rotating plate 6 can drive the clamping rod 7 to clamp with the through-hole 4, and the cooperation of the clamping rod 7 and the through-hole 4 realizes the fixation of the adjusting plate 3. The flexibility of the adjusting plate 3 enables the detector 9 to adapt to different part shapes and sizes, ensuring comprehensive detection.
[0038] In the detection process, the anti-falling mechanism ensures that the industrial parts will not accidentally fall off during the adjustment and detection process through the design of the support plate 15 and the telescopic rod 18. The telescopic rod 18 is kept stable under the action of the spring 19, and the blocking plate 20 effectively prevents accidental movement of the industrial parts. After the detection is completed, the rubber storage box 25 is used to store the detected industrial parts, ensuring the cleanliness of the work area. Through the cooperation of various components, the device realizes efficient and accurate detection of surface defects of industrial parts, ensuring quality control in the production process.
[0039] Finally, it should be noted that: the above only for the preferred embodiments of the present application, and not for limiting the present application, although the foregoing embodiments of the present application are described in detail, for those skilled in the art, it still to the foregoing each embodiment recorded in the technical scheme of modification, or to the equivalent replacement of part of the technical features, within the spirit and principles of the present application, any modification, equivalent replacement, improvement, etc., should be included in the scope of protection of the present application.
Claims
1. A defect detection component of a multi-layer complex network comprising a base plate (1), characterized in that: The outer front and rear sides of the bottom plate (1) are slidably connected with a plurality of sliding frames (2), the top of the sliding frame (2) is provided with an adjusting mechanism, the outer side of the adjusting mechanism is fixedly connected with a connecting plate (8), the outer side of the connecting plate (8) is fixedly connected with a detector (9), the bottom of the detector (9) is fixedly connected with a light transmission mirror (10), the top of the detector (9) is electrically connected with a wire harness (11), the outer front and rear sides of the bottom plate (1) are provided with anti-falling mechanisms, the outer side of the anti-falling mechanism is provided with a turnover assembly, the left and right sides of the top of the bottom plate (1) are provided with conveying belts (23). The adjusting mechanism comprises a plurality of adjusting plates (3), a plurality of through holes (4) are formed in the outer side of the adjusting plate (3), the left and right sides of the outer side of the sliding frame (2) are fixedly connected with a fixed frame (5), the inner side of the fixed frame (5) is rotatably connected with a rotating plate (6), the outer side of the rotating plate (6) is fixedly connected with a clamping rod (7), and the outer side of the adjusting plate (3) is slidably connected in the inner side of the sliding frame (2).
2. The defect detection component of a multi-layer complex network according to claim 1, wherein: The anti-falling mechanism comprises a plurality of supporting plates (15), the top of the supporting plate (15) is fixedly connected with an extension plate (16), the outer side of the extension plate (16) is fixedly connected with a plurality of housings (17), the inner side of the housing (17) is slidably connected with a telescopic rod (18), the outer side of the telescopic rod (18) is sleeved with a spring (19), the outer side of the telescopic rod (18) is fixedly connected with a blocking plate (20), and the outer side of the supporting plate (15) is fixedly connected to the outer side of the bottom plate (1).
3. The defect detection component of a multi-layer complex network according to claim 2, wherein: The turnover assembly comprises a rotating rod (21), the outer side of the rotating rod (21) is fixedly connected with a rubber groove plate (22), and the outer side of the rotating rod (21) is rotatably connected to the outer side of the supporting plate (15).
4. The defect detection component of a multi-layer complex network according to claim 3, wherein: The proximal side of the two sliding frames (2) is fixedly connected with a through hole plate (12), the inner side of the through hole plate (12) is slidably connected with a sliding plate (13), and the proximal side of the two sliding plates (13) is fixedly connected with a display (14).
5. The defect detection component of a multi-layer complex network according to claim 4, wherein: The inner side of the supporting plate (15) is rotatably connected with a connecting plate (24), and the outer right side of the bottom plate (1) is fixedly connected with a rubber storage box (25).
6. The defect detection component of a multi-layer complex network according to claim 4, wherein: The outer side of the rubber groove plate (22) is in contact with the outer side of the conveying belt (23), and the outer side of the through hole plate (12) is in contact with the top of the bottom plate (1).
7. The defect detection component of a multi-layer complex network according to claim 1, wherein: The outer side of the clamping rod (7) is clamped with the inner side of the through hole (4), and the outer side of the rotating plate (6) is in contact with the outer side of the sliding frame (2).
8. The defect detection component of a multi-layer complex network according to claim 2, wherein: One end of the spring (19) is fixedly connected to the outer side of the blocking plate (20), and the other end of the spring (19) is fixedly connected to the outer side of the supporting plate (15).