Detachable cutter calibrator for tobacco cutter

By designing a detachable blade adjuster for shredders, the precise adjustment of the blade position is achieved using a threaded rod and a magnetic suction device, solving the problem of high operational difficulty in blade adjustment for shredders and improving the efficiency and accuracy of blade adjustment for shredders.

CN223886208UActive Publication Date: 2026-02-10HAINAN HONGTA CIGARETTE CO LTD
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Patent Information

Application Number
CN202520004975.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-01-02
Publication Date
2026-02-10
Estimated Expiration
2035-01-02

AI Technical Summary

Technical Problem

The current blade adjustment operation of the shredder relies on experience, which is a high learning curve for new employees. The blade adjustment is inaccurate and time-consuming. There is a lack of dedicated tools for calibrating the blade extension length, resulting in low blade sharpening efficiency.

Method used

A detachable blade calibrator for a shredder was designed, comprising an adjustment and calibration mechanism and an auxiliary installation mechanism. It utilizes a threaded rod and a magnetic suction device to achieve precise adjustment and quick installation of the blade position, and is equipped with a calibrator ball head for checking the consistency of blade length.

Benefits of technology

It improves the accuracy and efficiency of blade alignment in shredders, reduces operational difficulty, shortens blade adjustment time, and enhances the consistency of blade extension length and the stability of the sharpening process.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of tobacco cutter calibrators, and discloses a detachable tobacco cutter calibrator which comprises a mounting frame, a measuring tape is fixedly connected to the top of the mounting frame, an adjusting and calibrating mechanism is arranged at the top of the mounting frame, an auxiliary mounting mechanism is arranged at the bottom of the mounting frame, and in the using process, an anti-skid screwing block rotates, so that the measuring tape and the adjusting and calibrating mechanism can be adjusted and calibrated. A first threaded rod is rotated, so that a worker can conveniently adjust the position of a movable block, the relative position between a mounting frame and equipment is adjusted, leveling operation is carried out, the left position and the right position of a blade are conveniently switched and used subsequently, and a second threaded rod is rotated in a connecting nut sleeve, so that the worker can conveniently adjust the position of a ball head of the tool corrector; and through rotation of a handle and cooperation with a connecting block, a strong magnet is made to rotate, the process that the worker rapidly magnetically attracts and loosens an attraction block and equipment is conveniently achieved, and operation of the worker is facilitated.
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Description

TECHNICAL FIELD

[0001] The utility model relates to a cutter sharpener technical field of tobacco cutter, concretely is a detachable cutter sharpener of tobacco cutter. BACKGROUND

[0002] The tobacco cutter is the key equipment on the cigarette silk production line, and its role is to cut the treated tobacco sheet or tobacco stem into the tobacco or stem that meets the silk processing index requirements. During the use of the tobacco cutter, the cutting blade is often replaced due to wear and tear, and the cutter needs to be adjusted during the replacement process to ensure that the extension lengths of all cutting blades are consistent.

[0003] In the prior art, the cutter currently mainly relies on experience to adjust the cutter, and the threshold for new employees to replace the cutter is high. The replacement speed of the new employees is slow, and the grinding time is relatively long due to inaccurate adjustment. After replacing the cutter, the gap between the blade edge of each cutter and the cutter door can be measured one by one by using the paste paper method, but the paste paper method takes a long time and has a large amount of work. Currently, the cutter mainly adopts a visual judgment coarse adjustment method to directly grind the cutter. Through long-time grinding, the error of the extension lengths of the cutters is eliminated. There is no suitable or special cutter extension length calibration tool, and the operator can only roughly judge the extension length of the cutter by experience. The inclined surface and curved surface of the cutter plate and the guide bar are not suitable for the use of various measuring tools. Therefore, a detachable cutter sharpener of a tobacco cutter is needed to solve the above problems. UTILITY MODEL CONTENT

[0004] The utility model aims at providing a detachable cutter sharpener of a tobacco cutter to solve the problems in the background art.

[0005] To achieve the above-mentioned purpose, the utility model provides the following technical scheme: a detachable cutter sharpener of a tobacco cutter, comprising a mounting frame, the top of the mounting frame is fixedly connected with a tape measure, the top of the mounting frame is provided with an adjusting and calibrating mechanism, and the bottom of the mounting frame is provided with an auxiliary mounting mechanism.

[0006] The adjusting and calibrating mechanism comprises an adjusting assembly and a calibrating assembly, and the calibrating assembly is arranged at the top of the adjusting assembly.

[0007] Preferably, the adjusting assembly comprises a connecting table, the connecting table is fixedly connected to the top of the mounting frame, a first threaded rod is rotatably connected to the inside of the connecting table, an anti-slip twisting block is fixedly connected to the front surface of the first threaded rod, a limiting rod is fixedly connected to the inside of the connecting table, and a movable block is slidably connected to the outside of the limiting rod. The position of the movable block can be adjusted by the worker, so that the relative position between the mounting frame and the equipment can be adjusted, the leveling operation can be performed, and the left and right positions of the cutter can be switched for subsequent use.

[0008] Preferably, the movable block is threadedly connected with the first threaded rod, a slot is formed in a corresponding position of the connecting table, and the movable block is slidably connected in the slot, so that the adjustment process is more stable.

[0009] Preferably, the calibration assembly comprises a support frame fixedly connected to the top of the movable block, a connecting nut sleeve is arranged in the support frame, a locking nut is threadedly connected to the outside of the connecting nut sleeve, a locking screw is arranged in the connecting nut sleeve, a second threaded rod is threadedly connected to the inside of the connecting nut sleeve, and a cutter ball head is fixedly connected to the bottom of the second threaded rod, so as to facilitate the adjustment of the position of the cutter ball head by the worker, thereby facilitating the inspection of the consistency of the blade extension length.

[0010] Preferably, the locking nut is in contact with the support frame, the locking screw is threadedly connected with the connecting nut sleeve, and the locking screw is in contact with the second threaded rod, so as to make the calibration process more stable.

[0011] Preferably, the auxiliary mounting mechanism comprises a lifting lug nut threadedly connected in the mounting frame, a base threadedly connected to the outside of the lifting lug nut, a stopper fixedly connected to the front face of the base, an adsorption block fixedly connected to the bottom of the base, a handle rotatably connected to the inside of the base, a connecting block fixedly connected to the back of the handle, a brass plate fixedly connected to the inside of the base, a strong magnet rotatably connected to the inside of the base, and an electromagnetic soft iron fixedly connected to the outside of the strong magnet, so as to facilitate the magnetic attraction and loosening process between the adsorption block and the equipment by the worker, thereby facilitating the operation of the worker.

[0012] Preferably, a slot is formed in a corresponding position of the connecting block, and the connecting block is in contact with the strong magnet, so as to make the installation process more stable.

[0013] Preferably, two bases are provided, and the two bases are symmetrically distributed about the center line of the tape as the axis of symmetry, so as to make the use process more stable.

[0014] Compared with the prior art, the detachable cutter sharpener of the tobacco cutting machine has the following beneficial effects:

[0015] 1. The detachable cutter sharpener of the tobacco cutting machine, by setting the adjusting and calibrating mechanism, in the use process, the first threaded rod is rotated by rotating the anti-slip twisting block, so as to adjust the position of the movable block by the worker, thereby satisfying the relative position between the mounting frame and the equipment, leveling operation, facilitating the subsequent switching and use of the left and right positions of the blade, and the second threaded rod is rotated in the connecting nut sleeve, so as to adjust the position of the cutter ball head by the worker, thereby facilitating the inspection of the consistency of the blade extension length.

[0016] 2. The detachable cutter sharpener, through the auxiliary installation mechanism, in the use process, through the handle rotation, cooperate the connecting block, make the strong magnet rotate, facilitate to realize the staff quick adsorption block and equipment between the magnetic attraction and the loosening process, convenient for the staff operation. BRIEF DESCRIPTION OF DRAWINGS

[0017] In order to more clearly illustrate the technical scheme in the embodiment of the utility model, the following will be briefly introduced the drawing needed to be used in the embodiment description, obviously, the following description in the drawing is only some embodiments of the utility model, for those skilled in the art, under the premise of not paying the creative labor, can also obtain other drawings according to these drawings:

[0018] Figure 1 It is the front structure schematic diagram of the utility model;

[0019] Figure 2 It is the adjusting assembly structure schematic diagram of the utility model;

[0020] Figure 3 It is the adjusting assembly internal structure schematic diagram of the utility model;

[0021] Figure 4 It is the calibration assembly structure schematic diagram of the utility model;

[0022] Figure 5 It is the calibration assembly internal structure schematic diagram of the utility model;

[0023] Figure 6 It is the auxiliary installation mechanism structure schematic diagram of the utility model;

[0024] Figure 7 It is the auxiliary installation mechanism section structure schematic diagram of the utility model.

[0025] In the drawing: 1, mounting frame;2, tape;3, adjusting calibration mechanism;31, adjusting assembly;311, connecting table;312, first threaded rod;313, anti-skid twist block;314, movable block;315, limiting rod;32, calibration assembly;321, support frame;322, connecting nut sleeve;323, locking nut;324, locking screw;325, second threaded rod;326, cutter sharpener ball head;4, auxiliary installation mechanism;41, lifting lug nut;42, base;43, stop block;44, adsorption block;45, handle;46, connecting block;47, brass plate;48, strong magnet;49, electromagnetic soft iron. DETAILED DESCRIPTION

[0026] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0027] In this utility model, unless otherwise explicitly specified and limited, the terms "installation," "connection," "joining," and "fixing," etc., should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral part; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; they can refer to the internal communication of two components or the interaction between two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model according to the specific circumstances.

[0028] Example 1:

[0029] Please see Figures 1-5 This utility model provides a technical solution: a detachable shredder knife calibrator, including a mounting frame 1, a measuring tape 2 fixedly connected to the top of the mounting frame 1, an adjustment and calibration mechanism 3 provided on the top of the mounting frame 1, and an auxiliary mounting mechanism 4 provided at the bottom of the mounting frame 1;

[0030] The adjustment and calibration mechanism 3 includes an adjustment component 31 and a calibration component 32, with the calibration component 32 positioned on top of the adjustment component 31.

[0031] Furthermore, the adjustment assembly 31 includes a connecting platform 311, which is fixedly connected to the top of the mounting frame 1. A first threaded rod 312 is rotatably connected inside the connecting platform 311. An anti-slip turning block 313 is fixedly connected to the front of the first threaded rod 312. A limit rod 315 is fixedly connected inside the connecting platform 311. A movable block 314 is slidably connected to the outside of the limit rod 315, which facilitates the adjustment of the position of the movable block 314 by the operator, thereby satisfying the adjustment of the relative position between the mounting frame 1 and the equipment, performing leveling operations, and facilitating subsequent switching of the left and right positions of the blade.

[0032] Furthermore, the movable block 314 is threadedly connected to the first threaded rod 312, and the connecting platform 311 is provided with a groove at the corresponding position of the movable block 314, and the movable block 314 is slidably connected inside the groove, which facilitates a more stable adjustment process.

[0033] Furthermore, the calibration component 32 includes a support frame 321, which is fixedly connected to the top of the movable block 314. A connecting nut sleeve 322 is provided inside the support frame 321. A locking nut 323 is threadedly connected to the outside of the connecting nut sleeve 322. A locking screw 324 is provided inside the connecting nut sleeve 322. A second threaded rod 325 is threadedly connected inside the connecting nut sleeve 322. A blade alignment ball head 326 is fixedly connected to the bottom of the second threaded rod 325, which allows the operator to adjust the position of the blade alignment ball head 326, thereby facilitating the operator to check the consistency of the blade extension length.

[0034] Furthermore, the locking nut 323 contacts the support frame 321, the locking screw 324 is threadedly connected to the connecting nut sleeve 322, and the locking screw 324 contacts the second threaded rod 325, which facilitates a more stable calibration process.

[0035] Example 2:

[0036] Please see Figures 6-7 Furthermore, in conjunction with Embodiment 1, the auxiliary installation mechanism 4 includes a lifting lug nut 41, which is threadedly connected to the inside of the mounting frame 1. A base 42 is threadedly connected to the outside of the lifting lug nut 41. A stop block 43 is fixedly connected to the front of the base 42. An adsorption block 44 is fixedly connected to the bottom of the base 42. A handle 45 is rotatably connected inside the base 42. A connecting block 46 is fixedly connected to the back of the handle 45. A brass plate 47 is fixedly connected inside the base 42. A strong magnet 48 is rotatably connected inside the base 42. An electromagnetic soft iron 49 is fixedly connected to the outside of the strong magnet 48. This facilitates the process of quickly magnetically attracting and releasing the adsorption block 44 from the equipment, making it convenient for operators to operate.

[0037] Furthermore, a groove is provided at the corresponding position of the strong magnet 48 and the connecting block 46, and the connecting block 46 is in contact with the strong magnet 48, which facilitates a more stable installation process.

[0038] Furthermore, there are two bases 42, and the two bases 42 are symmetrically distributed with the center line of the front of the measuring tape 2 as the axis of symmetry, which makes the use process more stable.

[0039] In actual operation, when this device is used, the operator first places it in the designated installation position. The operator then rotates handle 45. This rotation, in conjunction with connecting block 46, causes strong magnet 48 to rotate, which in turn rotates electromagnetic soft iron 49, thus adjusting the direction of the magnetic field lines. This, combined with brass plate 47 and stop block 43, allows for the adsorption and detachment of adsorption block 44 from the equipment. After adsorption installation is complete, the operator pulls tape measure 2 to measure and adjust the relative position between mounting frame 1 and the equipment. The operator then rotates anti-slip screw block 313. This rotation causes the first screw... The threaded rod 312 rotates, cooperating with the limiting rod 315 to move the movable block 314, thereby adjusting the position of the movable block 314. After leveling, the operator inserts the connecting nut sleeve 322 into the support frame 321. The operator rotates the locking nut 323, and the connecting nut sleeve 322 is installed between the support frame 321 by rotating the locking nut 323. Then, the operator rotates the second threaded rod 325, and the second threaded rod 325 rotates inside the connecting nut sleeve 322, thereby moving the ball head 326 of the tool calibrator. The operator rotates the locking screw 324 to limit the second threaded rod 325.

[0040] It should be noted that, in this document, relational terms such as "first" and "second" are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such a process, method, article, or apparatus. Without further limitations, an element defined by the phrase "comprising one..." does not exclude the presence of other identical elements in the process, method, article, or apparatus that includes said element.

Claims

1. A detachable shredder blade straightener, comprising a mounting bracket (1), characterized in that: A measuring tape (2) is fixedly connected to the top of the mounting frame (1), an adjustment and calibration mechanism (3) is provided on the top of the mounting frame (1), and an auxiliary installation mechanism (4) is provided at the bottom of the mounting frame (1). The adjustment and calibration mechanism (3) includes an adjustment component (31) and a calibration component (32), with the calibration component (32) disposed on top of the adjustment component (31).

2. The detachable shredder blade straightener according to claim 1, characterized in that: The adjustment assembly (31) includes a connecting platform (311), which is fixedly connected to the top of the mounting frame (1). A first threaded rod (312) is rotatably connected inside the connecting platform (311). An anti-slip screwing block (313) is fixedly connected to the front of the first threaded rod (312). A limit rod (315) is fixedly connected inside the connecting platform (311), and a movable block (314) is slidably connected to the outside of the limit rod (315).

3. A detachable shredder blade straightener according to claim 2, characterized in that: The movable block (314) is threadedly connected to the first threaded rod (312). The connecting platform (311) has a groove at the corresponding position of the movable block (314), and the movable block (314) is slidably connected inside the groove.

4. A detachable shredder blade straightener according to claim 2, characterized in that: The calibration component (32) includes a support frame (321) which is fixedly connected to the top of the movable block (314). A connecting nut sleeve (322) is provided inside the support frame (321). A locking nut (323) is threadedly connected to the outside of the connecting nut sleeve (322). A locking screw (324) is provided inside the connecting nut sleeve (322). A second threaded rod (325) is threadedly connected inside the connecting nut sleeve (322). A tool calibrator ball head (326) is fixedly connected to the bottom of the second threaded rod (325).

5. A detachable shredder blade adjuster according to claim 4, characterized in that: The locking nut (323) contacts the support frame (321), the locking screw (324) is threadedly connected to the connecting nut sleeve (322), and the locking screw (324) contacts the second threaded rod (325).

6. A detachable shredder blade straightener according to claim 1, characterized in that: The auxiliary installation mechanism (4) includes a lifting lug nut (41), which is threaded inside the mounting bracket (1). A base (42) is threaded to the outside of the lifting lug nut (41). A stop block (43) is fixedly connected to the front of the base (42). An adsorption block (44) is fixedly connected to the bottom of the base (42). A handle (45) is rotatably connected inside the base (42). A connecting block (46) is fixedly connected to the back of the handle (45). A brass plate (47) is fixedly connected inside the base (42). A strong magnet (48) is rotatably connected inside the base (42). An electromagnetic soft iron (49) is fixedly connected to the outside of the strong magnet (48).

7. A detachable shredder blade straightener according to claim 6, characterized in that: The strong magnet (48) has a slot at the corresponding position of the connecting block (46), and the connecting block (46) is in contact with the strong magnet (48).

8. A detachable shredder blade straightener according to claim 7, characterized in that: There are two bases (42), and the two bases (42) are symmetrically distributed with the center line of the front of the measuring tape (2) as the axis of symmetry.