Filter element flushing device

Abstract

The utility model discloses a filter element flushing device which comprises a flushing barrel, a water pump assembly installed outside the flushing barrel, an inner flushing spray pipe, an outer flushing spray pipe and a rotary drum, and the inner flushing spray pipe, the outer flushing spray pipe and the rotary drum are longitudinally installed inside the flushing barrel in parallel. The two groups of rotary drums are rotationally mounted on the two sides of the middle of the inner flushing spray pipe and the outer flushing spray pipe, and when the inner flushing spray pipe is sleeved with the filter element, the outer wall of the filter element abuts against the rotary drums on the two sides; and the front side wall of the flushing barrel is provided with a filter element loading opening axially corresponding to the inner flushing spray pipe. The filter element flushing device is scientific and reasonable in structural layout, after being soaked, the filter element can be arranged in the flushing barrel through the front side of the flushing barrel and sleeved on the inner flushing spray pipe, the filter element is overturned under the assistance of the rotary drum, inner and outer side flushing is synchronously achieved, and the filter element flushing device has the advantages of being high in cleaning efficiency, good in cleaning effect, convenient to operate, low in cost and the like.

Description

Technical Field

[0001] This utility model relates to the technical field of filter element regeneration equipment, specifically to a filter element rinsing device. Background Technology

[0002] Water plants need to use filtration devices to improve water quality. After long-term use, the filter cartridges in the filtration devices accumulate a lot of impurities such as silt, rust, and microorganisms on their surface, which affects the filtration effect. Therefore, the filter cartridges need to be cleaned regularly to improve the filtration effect.

[0003] Currently, ordinary high-flow filter cleaning machines on the market consist of two parts: a soaking device and a cleaning device. However, the cleaning device can only clean one filter at a time, resulting in problems such as large footprint, poor cleaning effect, and cumbersome operation.

[0004] Chinese invention patent application CN 116870588 A discloses a technical solution entitled "A Filter Cartridge Cleaning Device and Method," which is an intelligent high-flow filter cartridge regeneration machine integrating multiple filter cartridge soaking, rinsing, drying, and self-testing. During rinsing, the filter cartridges are placed vertically, and the mechanical structure driving the rotation is complex, resulting in high manufacturing costs. While this technical solution solves the problems of complex equipment, large footprint, and low cleaning efficiency caused by using two separate devices for soaking and cleaning in existing technologies, its high level of intelligence, integration, and structural complexity lead to high costs and make it inconvenient to move and transport. Utility Model Content

[0005] The purpose of this invention is to provide a filter element rinsing device that has a simplified and scientifically reasonable structure, high cleaning efficiency, and low manufacturing cost, and can be used for cleaning large-flow filter elements.

[0006] To achieve the above objectives, this utility model is specifically implemented through the following technical solution:

[0007] A filter cartridge rinsing device includes a rinsing tank, a water pump assembly installed outside the rinsing tank, and an inner rinsing nozzle, an outer rinsing nozzle, and a rotating drum installed longitudinally and parallel to each other inside the rinsing tank. The inner and outer rinsing nozzles are arranged vertically and connected to the water pump assembly respectively. The rotating drum consists of two sets rotatably installed on both sides of the middle of the inner and outer rinsing nozzles. When the filter cartridge is fitted onto the inner rinsing nozzle, its outer wall abuts against the rotating drums on both sides. The front side wall of the rinsing tank has a filter cartridge loading inlet corresponding to the axial direction of the inner rinsing nozzle.

[0008] Furthermore, an inspection cover is hinged to the rear top of the flushing tank.

[0009] Furthermore, the inspection cover is an upward-opening cover, and a positioning self-locking mechanism connected to the flushing tank support is provided on one side.

[0010] Furthermore, one end of the internal flushing nozzle is fixedly installed on the inner wall of the rear side of the flushing tank, and an internal flushing nozzle is provided on the pipe wall.

[0011] Furthermore, one end of the external flushing nozzle is fixedly installed on the inner wall of the rear side of the flushing tank, and an external flushing nozzle is provided on the side of the pipe wall facing the inner flushing nozzle.

[0012] Furthermore, the two ends of the rotating drum are respectively mounted on the front and rear inner walls of the rinsing tub via rotating bases, and are connected to a speed-regulating motor to drive the two rotating drums to rotate in the same direction.

[0013] Furthermore, the two sets of rotating rollers are a first rotating roller and a second rotating roller, with the outer periphery of the first rotating roller wrapped with an anti-slip rubber sleeve and the outer periphery of the second rotating roller wrapped with a soft brush.

[0014] Furthermore, a gate is vertically installed at the filter element inlet.

[0015] Furthermore, the water pump assembly includes a water pump motor, a high-pressure water pump, and an inlet pipe connected in sequence, with the inlet hose connected to the inner flushing nozzle and the outer flushing nozzle.

[0016] The filter cartridge rinsing device of this utility model has a scientific and reasonable structure and layout. After the filter cartridge is soaked, it can be inserted into the rinsing tank through the front side of the rinsing tank and fitted onto the inner rinsing spray pipe. With the help of the rotating drum, it is flipped over and the inner and outer sides are rinsed simultaneously. It has the advantages of high cleaning efficiency, good cleaning effect, convenient operation and low cost. Attached Figure Description

[0017] Figure 1 This is a perspective view of the integrated filter cleaning device as an example.

[0018] Figure 2 This is a schematic vertical cross-sectional view of the main view of the integrated filter cleaning device in this embodiment.

[0019] Figure 3 This is a three-dimensional perspective view of the left front side of the integrated filter cleaning device in the embodiment.

[0020] Figure 4 This is a three-dimensional perspective view of the right rear side of the integrated filter cleaning device in the embodiment.

[0021] Figure 5 This is a top-view schematic diagram of the integrated filter cleaning equipment in the embodiment.

[0022] In the diagram, 1-Soaking unit; 11-Soaking tank; 12-Valve assembly; 121-Reagent filling valve; 122-Clean water filling valve; 123-Soaking tank vent valve; 124-Aeration valve; 13-First side flip cover; 2-Filter cartridge rinsing device; 21-Rinsing tank; 22-Water pump assembly; 221-Water pump motor; 222-High pressure water pump; 223-Inlet pipe; 23-Inner rinsing spray pipe; 231-Inner rinsing nozzle; 24-Outer rinsing spray pipe; 241-Outer rinsing nozzle; 25-Rotating drum; 26-Filter cartridge inlet; 261-Gate; 27-Inspection cover; 28-Positioning self-locking mechanism; 29-Rotating base; 3-Drying unit; 31-Drying tank; 32-Drying tube rack; 33-Drying air inlet valve; 4-Filter cartridge. Detailed Implementation

[0023] The present invention will be further described in detail below with reference to the accompanying drawings and embodiments.

[0024] In the description of the embodiments of this utility model, it should be noted that the terms "center," "longitudinal," "lateral," "upper," "lower," "front," "rear," "left," "right," "vertical," "horizontal," "top," "bottom," "inner," and "outer," etc., indicating the orientation or positional relationship, are based on the orientation or positional relationship shown in the accompanying drawings. They are only for the convenience of describing the embodiments of this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on the embodiments of this utility model. In addition, the terms "first," "second," and "third" are used for descriptive purposes only and should not be construed as indicating or implying relative importance.

[0025] In the description of the embodiments of this utility model, it should be noted that, unless otherwise explicitly specified and limited, the terms "connected" and "linked" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium. Those skilled in the art can understand the specific meaning of the above terms in the embodiments of this utility model based on the specific circumstances.

[0026] In this embodiment of the utility model, unless otherwise explicitly specified and limited, "above" or "below" the second feature can mean that the first feature is in direct contact with the second feature, or that the first feature is in indirect contact with the second feature through an intermediate medium. Furthermore, "above," "on top of," and "over" the second feature can mean that the first feature is directly above or diagonally above the second feature, or simply that the first feature is at a higher horizontal level than the second feature. "Below," "below," and "under" the second feature can mean that the first feature is directly below or diagonally below the second feature, or simply that the first feature is at a lower horizontal level than the second feature.

[0027] In the description of this specification, the references to terms such as "one embodiment," "some embodiments," "example," "specific example," or "some examples," etc., refer to specific features, structures, materials, or characteristics described in connection with that embodiment or example, which are included in at least one embodiment or example of the present invention. In this specification, the illustrative expressions of the above terms do not necessarily refer to the same embodiment or example. Furthermore, the specific features, structures, materials, or characteristics described may be combined in any suitable manner in one or more embodiments or examples. Moreover, without contradiction, those skilled in the art can combine and integrate the different embodiments or examples described in this specification, as well as the features of different embodiments or examples.

[0028] Figures 1 to 5 The attached figure shows an embodiment of the filter element rinsing device of this utility model applied to an integrated filter element cleaning equipment. The integrated filter element cleaning equipment specifically includes a soaking unit 1, a filter element rinsing device 2, and a drying unit 3 installed side by side. The soaking unit 1 is installed on the left side of the filter element rinsing device 2, and the drying unit 3 is installed on the right side of the filter element rinsing device 2. The three parts can be connected as a whole or set separately, and are independent of each other in structure and function.

[0029] This utility model relates to a filter element rinsing device 2, comprising a rinsing tank 21, a water pump assembly 22 installed outside the rinsing tank 21, and an inner rinsing nozzle 23, an outer rinsing nozzle 24, and a rotating drum 25 installed longitudinally and parallel inside the rinsing tank 21. The inner rinsing nozzle 23 and the outer rinsing nozzle 24 are arranged vertically and connected to the water pump assembly 22 respectively. The rotating drum 25 consists of two sets rotatably installed on both sides of the middle of the inner rinsing nozzle 23 and the outer rinsing nozzle 24, with the two sets of rotating drums 25 arranged vertically and symmetrically. When the filter element 4 to be rinsed is fitted onto the inner rinsing nozzle 23, its outer wall abuts against the rotating drums 25 on both sides. To facilitate the insertion of the filter element 4 onto the longitudinally arranged inner rinsing nozzle 23, a filter element loading inlet 26 is provided on the front side wall of the rinsing tank 21, corresponding to the axial direction of the inner rinsing nozzle 23.

[0030] Preferably, an inspection cover 27 is hinged to the rear top of the flushing tub 21.

[0031] Preferably, the inspection cover 27 is an upward-opening cover, and a positioning self-locking mechanism 28 connected to the flushing bucket support is provided on one side.

[0032] Preferably, one end of the internal flushing nozzle 23 is fixedly installed on the inner wall of the rear side of the flushing tank 21, and an internal flushing nozzle 231 is provided on its pipe wall.

[0033] Preferably, one end of the external flushing nozzle 24 is fixedly installed on the inner wall of the rear side of the flushing tank 21, and an external flushing nozzle 241 is provided on the pipe wall facing the inner flushing nozzle 23.

[0034] Preferably, the two ends of the rotating drum 25 are respectively mounted on the front and rear inner walls of the rinsing tub 21 via rotating bases 29, and are connected to a speed-regulating motor to drive the two rotating drums 25 to rotate in the same direction.

[0035] Preferably, the two sets of rotating rollers 25 are a first rotating roller and a second rotating roller, the outer periphery of the first rotating roller is wrapped with an anti-slip rubber sleeve 251, and the outer periphery of the second rotating roller is wrapped with a soft brush 252.

[0036] Preferably, a gate 261 is vertically installed at the filter element inlet 26.

[0037] Preferably, the water pump assembly 22 includes a water pump motor 221, a high-pressure water pump 222 and a water inlet pipe 223 connected in sequence, and the water inlet hose 223 is connected to the inner flushing nozzle 23 and the outer flushing nozzle 24.

[0038] In the integrated filter cartridge cleaning device of this embodiment, the soaking unit 1 includes a soaking tank 11 and a valve assembly 12 connected to and installed at the bottom of the soaking tank 11. The valve assembly 12 includes a chemical filling valve 121, a clean water filling valve 122, a soaking tank venting valve 123, and an aeration valve 124. The soaking unit 1 is used to soak the filter cartridges. The filter cartridges 4 are placed vertically in the soaking tank 11. The soaking tank 11 is a top-opening bucket shape, which facilitates the insertion and removal of the filter cartridges 4. Its length and width can be designed according to the size of the filter cartridges. Preferably, the top of the soaking tank 11 is hinged with a first side-flipping cover 13 that opens outward. The first side-flipping cover 13 of the soaking tank 11 flips to the left and completely covers the top surface of the soaking tank 21 to prevent foreign objects from falling in. The left-flipping design facilitates the insertion and removal of the filter cartridges 4 without interfering with the filter cartridge rinsing device 2 in the middle.

[0039] One end of the chemical dosing valve 121 is connected to the soaking tank 11, and the other end is connected to the user's chemical supply. The required amount of chemical is added by opening or closing the chemical dosing valve 121. One end of the clean water dosing valve 122 is connected to the inside of the soaking tank 11, and the other end is connected to the user's clean water supply. The required amount of clean water is added by opening or closing the clean water dosing valve 121. One end of the soaking tank vent valve 123 is connected to the bottom of the soaking tank 11, and the other end is connected to the user's waste liquid discharge pipeline. The liquid inside the soaking tank 11 is emptied by opening the soaking tank vent valve 123. One end of the aeration valve 124 is connected to the bottom of the soaking tank 11, and the other end is connected to the user's compressed air supply. The aeration valve 124 aerates and agitates the chemical solution inside the soaking tank 11 by opening or closing the aeration valve 124. The purpose is to ensure that the chemical is always fully dissolved and that it fully enters the gaps of the filter element 4.

[0040] The filter cartridge rinsing device 2 includes a rinsing tank 21, a water pump assembly 22 installed outside the rinsing tank 21, and an inner rinsing nozzle 23, an outer rinsing nozzle 24, and a rotating drum 25 installed longitudinally parallel inside the rinsing tank 21. Preferably, a maintenance cover 27 is hinged to the rear top of the rinsing tank 21. More preferably, the maintenance cover 27 is a flip-top cover, with a positioning self-locking mechanism 28 on one side that is connected to the support of the rinsing tank. The maintenance cover 27 must completely cover the top surface of the rinsing tank 21, and its inner side may be equipped with a splash-proof baffle. The positioning self-locking mechanism 28 is a flip-top limiter, which can be a door or window limiter, to achieve repeated self-locking in the absence of electrical, spring, or air pressure. After the maintenance cover 27 is opened, it can remain open as needed for convenient maintenance.

[0041] The filter element 4 is mounted longitudinally and nearly horizontally on the inner flushing nozzle 23. The inner flushing nozzle 23 and the outer flushing nozzle 24 are arranged vertically and are respectively connected to the water pump assembly 22. Preferably, the water pump assembly 22 includes a water pump motor 221, a high-pressure water pump 222, and an inlet hose 223 connected in sequence. The inlet hose 223 is connected to the inner flushing nozzle 23 and the outer flushing nozzle 24. After the water pump motor 221 is energized, it is driven to rotate at high speed through a coupling. The high-pressure water pump 222 pressurizes the incoming water to 2MPa and 2L / min, and delivers it to the inner flushing nozzle 23 and the outer flushing nozzle 24 through the inlet hose 223, thereby achieving the purpose of high-pressure flushing of the filter element.

[0042] Preferably, one end of the inner flushing nozzle 23 is fixedly installed on the rear inner wall of the flushing tank 21, and an inner flushing nozzle 231 is provided on its pipe wall; one end of the outer flushing nozzle 24 is fixedly installed on the rear inner wall of the flushing tank 21, and an outer flushing nozzle 241 is provided on its pipe wall facing the inner flushing nozzle. The inner flushing nozzle 23 is used to flush the inner wall of the filter element 4, and the outer flushing nozzle 24 is used to flush the outer wall of the filter element 4. The inner flushing nozzle 23 is located above the inside of the cleaning tank 21, and its structure is a round tube. It can be machined with irregular holes on one side or all four sides to spray fan-shaped liquid as nozzles. Since the filter element 4 is a hollow structure, the filter element 4 can be directly fitted onto the inner flushing nozzle 23 as a whole, thereby achieving the effect of the inner flushing nozzle 23 flushing the inside of the filter element 4. The external flushing nozzle 24 is located 150mm-250mm directly below the internal flushing nozzle 23. This distance must be greater than the radius of the filter element 4. The external flushing nozzle 24 is a round tube with a fan-shaped hole on one side that can spray out liquid as a nozzle. The sprayed liquid is sprayed onto the outside of the filter element 4, thereby achieving the function of flushing the outside of the filter element 4.

[0043] The rotating drums 25 are two sets of rotating rollers installed on both sides between the inner flushing nozzle 23 and the outer flushing nozzle 24. The inner flushing nozzle 23, the outer flushing nozzle 24 and the rotating drums 25 are arranged in a diamond shape. The filter element 4 to be flushed is fitted on the inner flushing nozzle 23. Under the action of gravity, the outer wall of the filter element 4 abuts against the rotating drums 25 on both sides. The rotating drums 25 on both sides drive the filter element 4 to rotate by friction, so as to achieve full circumferential flushing of the inner and outer walls of the filter element 4. On the other hand, a brush can be set to clean the gaps on the outer wall of the filter element 4.

[0044] Preferably, the rotating roller 25 consists of a first rotating roller on the right and a second rotating roller on the left, or the two can be interchanged. The outer periphery of the first rotating roller is covered with an anti-slip rubber sleeve 251, and the outer periphery of the second rotating roller is covered with a soft brush 252.

[0045] Preferably, the two ends of the rotating drum 25 are respectively mounted on the front and rear inner walls of the rinsing tub 21 via rotating bases 29, and are connected to a speed-regulating motor to drive the two rotating drums 25 to rotate in the same direction. The speed-regulating motor can be fixed. The rotating base 29 is a bearing seat, which is installed on the front and rear walls inside the rinsing tub 21. Bearings and frame seals are installed inside it. The two ends of the first and second rotating drums are respectively inserted into the bearings and frame seals of the corresponding four sets of rotating bases 29 to achieve the purpose of axially fixing the two sets of rotating drums 25.

[0046] In this embodiment, the first and second rotating rollers of the rotating drum 25 rotate in the same direction, are powered by 24V DC, and have adjustable speeds. The 24V power supply is to avoid the risk of electric shock due to leakage, and the adjustable speed design is to adjust the rotation speed of the filter element to achieve the best rinsing effect. In this embodiment, the first rotating roller on the right is wrapped with a high-friction anti-slip rubber sleeve 251 to increase the friction with the filter element; the second rotating roller on the left is wrapped with a soft brush 252 to brush off larger lumps and flocculent matter when in contact with the filter element. After the filter element 4 is fitted onto the inner rinsing nozzle 23, due to gravity, the lower sides of the filter element 4 will fall onto the first and second rotating rollers on both sides. At this time, the filter element 4 will rotate with the rotation of the first rotating roller, and the soft brush 252 on the second rotating roller will rotate to achieve the effect of brushing off lumps and flocculent matter on the outside of the filter element 4.

[0047] The front side wall of the flushing bucket 21 is provided with a filter element loading port 26 corresponding to the axial direction of the inner flushing nozzle 23. The filter element 4 is sleeved on the inner flushing nozzle 23 from the front side of the flushing bucket 21, which is convenient for installation and removal. Preferably, a sluice gate 261 is vertically installed at the filter element loading port 26. The sluice gate 261 is located on the front side wall of the flushing bucket 21. When the sluice gate 261 is lifted upward and movable to the top door jamb, it is blocked. At this time, the sluice gate 261 can be flipped backward and placed flat above the maintenance cover plate 27. At this time, the filter element 4 can be horizontally placed into and taken out of the flushing bucket 21 through the filter element loading port 26 vacated by the sluice gate 261.

[0048] The drying unit 3 includes a drying bucket 31 and a drying pipe rack 32 installed at the inner bottom of the drying bucket 31. The drying pipe rack is connected with a drying air inlet valve 33. The drying air inlet valve 33 can be connected with the valve assembly of the soaking unit 1, which is convenient for users to operate and more beautiful. The air supply in the drying bucket 31 is realized by opening or closing the valve. The drying bucket 31 is used to place the filter element 4 after flushing and provide protection for the filter element 4 after flushing, protecting the filter element 4 from being knocked and polluted. The drying pipe rack 32 can be welded into a "卌" shape with square stainless steel pipes and is connected with the drying air inlet valve 33 through stainless steel pipelines. The top of the drying pipe rack 32 is provided with air outlet holes with a diameter of about 2 mm, so as to provide drying output of drying gas for the filter element 4.

[0049] Preferably, the top of the drying bucket 31 is hinged with a second side-turning cover plate that opens outward. The second side-turning cover plate is a right turning cover plate symmetrical to the left turning cover of the first side-turning cover plate 13 of the soaking bucket 11, which prevents foreign objects from falling in, is convenient for the placement and removal of the filter element 4, and does not conflict with the filter element flushing device 2.

[0050] The utility model can solve the problems of the ordinary large-throughput filter element cleaning machine, such as the complexity of the equipment, large floor area, low cleaning efficiency, etc. caused by using two sets of devices for soaking and cleaning, and reduce the cost of filter element regeneration.

[0051] The specific embodiments in the utility model are only explanations of the utility model, and they are not limitations of the utility model. After reading this specification, those skilled in the art can make modifications without creative contributions to this embodiment as needed, but as long as they are within the scope of the claims of the utility model, they are protected by the patent law.

Claims

1. A filter cartridge rinsing device, characterized in that, It includes a rinsing tank (21), a water pump assembly (22) installed outside the rinsing tank, and an inner rinsing nozzle (23), an outer rinsing nozzle (24), and a rotating drum (25) installed longitudinally and parallel inside the rinsing tank. The inner and outer rinsing nozzles are arranged vertically and connected to the water pump assembly respectively. The rotating drum consists of two sets installed on the middle sides of the inner and outer rinsing nozzles. When the filter element (4) is fitted onto the inner rinsing nozzle, its outer wall abuts against the rotating drums on both sides. The front side wall of the rinsing tank has a filter element loading inlet (26) corresponding to the axial direction of the inner rinsing nozzle.

2. The filter element rinsing device according to claim 1, characterized in that, An inspection cover (27) is hinged to the rear top of the flushing tank.

3. The filter element rinsing device according to claim 2, characterized in that, The inspection cover is an upward-opening cover, and a positioning self-locking mechanism (28) is provided on one side to be connected to the flushing tank support.

4. The filter element rinsing device according to claim 1, characterized in that, One end of the internal flushing nozzle is fixedly installed on the inner wall of the rear side of the flushing tank, and an internal flushing nozzle (231) is provided on the pipe wall.

5. The filter element rinsing device according to claim 1, characterized in that, One end of the external flushing nozzle is fixedly installed on the inner wall of the rear side of the flushing tank, and an external flushing nozzle (241) is provided on the pipe wall facing the side of the internal flushing nozzle.

6. The filter element rinsing device according to claim 1, characterized in that, The two ends of the rotating drum are respectively installed on the front and rear inner walls of the rinsing tub via rotating bases (29) and are connected to the speed-regulating motor to drive the two rotating drums to rotate in the same direction.

7. The filter element rinsing device according to claim 1, characterized in that, The two sets of rotating rollers are the first rotating roller and the second rotating roller. The outer periphery of the first rotating roller is covered with an anti-slip rubber sleeve (251), and the outer periphery of the second rotating roller is covered with a soft brush (252).

8. The filter element rinsing device according to claim 1, characterized in that, A gate (261) is vertically installed at the filter element inlet.

9. The filter element rinsing device according to claim 1, characterized in that, The water pump assembly includes a water pump motor (221), a high-pressure water pump (222), and an inlet pipe (223) connected in sequence. The inlet hose is connected to the inner flushing nozzle and the outer flushing nozzle.

Images