Mine visual batching system

Abstract

The utility model provides a visual batching system for a mine, and relates to the technical field of cement batching. Comprising a control structure, a batching structure and a plurality of raw ore storage and transportation units, the control structure is connected with the batching structure and the raw ore storage and transportation units, and each raw ore storage and transportation unit is sequentially provided with a raw ore storage area, a crushing and homogenizing structure, a conveying structure and an element online analysis and detection structure. The batching structure, the raw ore storage area, the crushing and homogenizing structure and the conveying structure are each provided with a camera shooting structure, and the camera shooting structures are connected with the control structure so that the batching process can be visualized. The batching process is comprehensively monitored and visualized, the batching precision and efficiency are effectively improved, the whole batching process can be observed in real time due to the arrangement of the camera shooting structure, and visualized management of the batching process is achieved.

Description

Technical Field

[0001] This application relates to the field of cement batching technology, and more specifically, to a mine visualization batching system. Background Technology

[0002] Limestone mines are an important resource in cement clinker production. Mining primarily aims to stabilize the limestone entering the plant and to fully utilize low-grade ore. However, with increasing mining activity and growing environmental awareness, mine production faces greater challenges, necessitating more rational and effective utilization of mineral resources.

[0003] Currently, during mining operations, the quality of limestone entering the plant is stable in the early stages of mining. However, in the later stages, a large amount of inferior limestone remains, resulting in a higher proportion of limestone in the raw material mix, which seriously affects the quality of cement clinker. Furthermore, due to the diverse material transportation methods used in cement processing, different online elemental analyzers are required for different methods. This leads to the problem of low accuracy in online analyzers, making precise batching impossible.

[0004] Therefore, this application aims to provide a mine visualization batching system to better solve the above-mentioned technical problems. Summary of the Invention

[0005] The purpose of this application is to provide a mine visualization batching system that can solve the technical problems of mine visualization and intelligent batching.

[0006] This application provides a mine visualization batching system, including a control structure, a batching structure, and several raw ore storage and transportation units. The control structure is connected to the batching structure and the several raw ore storage and transportation units respectively. The several raw ore storage and transportation units are respectively provided with a raw ore storage area, a crushing and homogenizing structure, a conveying structure, and an online element analysis and detection structure in sequence. The batching structure, the raw ore storage area, the crushing and homogenizing structure, and the conveying structure are each provided with a camera structure. The camera structure is connected to the control structure to realize visualization of the batching process.

[0007] Furthermore, the control structure includes a DCS control module and a display module.

[0008] Furthermore, the display module is configured for centralized display on a large screen.

[0009] Furthermore, the batching structure is equipped with a belt scale and a mixer, wherein the belt scale is used to transport the metered material to the mixer.

[0010] Furthermore, a grab bucket is provided between the raw ore storage area and the crushing and homogenizing structure for feeding the raw ore from the raw ore storage area into the crushing and homogenizing structure for crushing and homogenization.

[0011] Furthermore, the conveying structure adopts a belt conveyor.

[0012] Furthermore, the raw ore storage and transportation unit is also equipped with a homogenized material storage area, and the conveying structure is used to transport the crushed and homogenized material to the homogenized material storage area.

[0013] Furthermore, the homogenized material storage area is equipped with a material handling machine for transporting the homogenized material storage area to the batching structure.

[0014] The beneficial effects of this utility model are:

[0015] The mine visualization batching system provided by this utility model includes a control structure, a batching structure, and several raw ore storage and transportation units. The control structure is connected to the batching structure and the several raw ore storage and transportation units respectively. The several raw ore storage and transportation units are respectively provided with a raw ore storage area, a crushing and homogenizing structure, a conveying structure, and an online element analysis and detection structure in sequence. The batching structure, the raw ore storage area, the crushing and homogenizing structure, and the conveying structure are each provided with a camera structure. The camera structure is connected to the control structure to realize visualization of the batching process. This utility model has a simple structure and reasonable design. By integrating the control structure, the batching structure, and the raw ore storage and transportation units, it realizes comprehensive monitoring and visualization of the batching process, effectively improving the batching accuracy and efficiency. The setting of the camera structure allows the entire batching process to be observed in real time, realizing visualized management of the batching process. Attached Figure Description

[0016] To more clearly illustrate the technical solutions of the embodiments of this application, the accompanying drawings used in the embodiments will be briefly introduced below. It should be understood that the following drawings only show some embodiments of this application and should not be regarded as a limitation of the scope. For those skilled in the art, other related drawings can be obtained based on these drawings without creative effort.

[0017] Figure 1 This is a schematic diagram of the structure of the raw ore storage and transportation unit in some embodiments of this utility model;

[0018] Figure 2 This is a schematic diagram of the ingredient structure in some embodiments of the present invention;

[0019] Figure 3 This is a schematic diagram showing the installation distribution of the camera structure in some embodiments of this utility model.

[0020] The reference numerals in the attached figures are as follows:

[0021] 1. Batching structure; 11. Belt scale; 12. Mixer; 2. Raw ore storage and transportation unit; 21. Raw ore storage area; 22. Crushing and homogenizing structure; 23. Conveying structure; 24. Element online analysis and detection structure; 25. Grab bucket; 26. Homogenized material storage area; 27. Reclaimer; 3. Camera structure. Detailed Implementation

[0022] To make the objectives, technical solutions, and advantages of the embodiments of this application clearer, the technical solutions of the embodiments of this application will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of this application, and not all embodiments. The components of the embodiments of this application described and shown in the accompanying drawings can generally be arranged and designed in various different configurations.

[0023] Therefore, the following detailed description of the embodiments of this application provided in the accompanying drawings is not intended to limit the scope of the claimed application, but merely to illustrate selected embodiments of the application. All other embodiments obtained by those skilled in the art based on the embodiments of this application without inventive effort are within the scope of protection of this application.

[0024] It should be noted that similar labels and letters in the following figures indicate similar items. Therefore, once an item is defined in one figure, it does not need to be further defined and explained in subsequent figures.

[0025] In the description of this application, it should be noted that the terms "center," "upper," "lower," "left," "right," "vertical," "horizontal," "inner," and "outer," etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings, or the orientation or positional relationship commonly used when the product of this application is in use. They are only for the convenience of describing this application and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation on this application. In addition, the terms "first," "second," and "third," etc., are only used to distinguish descriptions and should not be construed as indicating or implying relative importance.

[0026] Furthermore, terms such as "horizontal," "vertical," and "sag" do not imply that components must be absolutely horizontal or suspended, but rather that they can be slightly tilted. For example, "horizontal" simply means that its direction is more horizontal relative to "vertical," and does not mean that the structure must be completely horizontal, but can be slightly tilted.

[0027] In the description of this application, it should also be noted that, unless otherwise expressly specified and limited, the terms "set up," "install," "connect," and "link" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal connection of two components. Those skilled in the art can understand the specific meaning of the above terms in this application based on the specific circumstances.

[0028] See Figures 1-2 As shown, the mine visualization batching system described in this embodiment includes a control structure, a batching structure 1, and several raw ore storage and transportation units 2. The control structure is connected to the batching structure 1 and the several raw ore storage and transportation units 2 respectively. The several raw ore storage and transportation units 2 are respectively provided with a raw ore storage area 21, a crushing and homogenizing structure 22, a conveying structure 23, and an online element analysis and detection structure 24 in sequence. The batching structure 1, the raw ore storage area 21, the crushing and homogenizing structure 22, and the conveying structure 23 are respectively provided with a camera structure 3. The camera structure 3 is connected to the control structure to realize visualization of the batching process.

[0029] This embodiment has a simple structure and reasonable design. By integrating the control structure, batching structure 1 and raw ore storage and transportation unit 2, it realizes comprehensive monitoring and visualization of the batching process, effectively improving the batching accuracy and efficiency. The camera structure 3 enables the entire batching process to be observed in real time, realizing visualized management of the batching process.

[0030] Specifically, in this embodiment, the online elemental analysis and detection structure 24 is disposed above the conveying structure 23 to perform elemental analysis and detection on the ore material during the conveying process.

[0031] Specifically, see Figure 3 As shown in this embodiment, the camera structure 3 can be arranged in a ring or in a linear distribution in the area to be photographed, based on the needs of the viewing range, to achieve multi-angle and more comprehensive photography of the batching process, thereby achieving better visualization management of the batching process.

[0032] In some embodiments, the control structure includes a DCS control module and a display module.

[0033] Specifically, the display module is configured for centralized display on a large screen.

[0034] The control structure in this embodiment includes a DCS control module and a display module, enabling the system to achieve automated control and centralized display. The DCS control module improves the stability and reliability of the system, while the display module allows for visual monitoring of the entire batching process.

[0035] In some embodiments, the batching structure 1 is provided with a belt scale 11 and a mixer 12, wherein the belt scale 11 is used to transport the metered material to the mixer 12.

[0036] In this embodiment, the belt scale 11 and mixer 12 provided in the batching structure 1 realize the accurate measurement and mixing of materials. The belt scale 11 ensures the accurate proportion of each material, while the mixer 12 can evenly mix different materials, thereby improving the quality and consistency of the batching.

[0037] In some embodiments, a grab bucket 25 is provided between the raw ore storage area 21 and the crushing and homogenizing structure 22 for feeding the raw ore from the raw ore storage area 21 into the crushing and homogenizing structure 22 for crushing and homogenization.

[0038] In this embodiment, a grab bucket 25 is set between the raw ore storage area 21 and the crushing and homogenizing structure 22, which realizes the automated grabbing and conveying of raw ore and improves the efficiency of raw ore processing.

[0039] In some embodiments, the conveying structure 23 is a belt conveyor.

[0040] In this embodiment, the conveying structure 23 uses a belt conveyor, which makes the material conveying more continuous and stable.

[0041] In some embodiments, the raw ore storage and transportation unit 2 is further provided with a homogenized material storage area 26, and the conveying structure 23 is used to convey the crushed and homogenized material to the homogenized material storage area 26.

[0042] In this embodiment, the homogenized material storage area 26 set in the raw ore storage and transportation unit 2 is used to store the crushed and homogenized material. This design enables the system to flexibly adjust the production and storage of materials, improving the system's flexibility and adaptability.

[0043] In some embodiments, the homogenized material storage area 26 is provided with a material handling machine 27 for picking up and delivering the homogenized material storage area 26 to the batching structure 1.

[0044] In this embodiment, the material handling machine 27 installed in the homogenized material storage area 26 realizes automated material handling. This design not only improves the efficiency of material handling but also reduces the labor intensity and error rate of manual operation. At the same time, the precise control of the material handling machine 27 also helps to ensure the quality and accuracy of the batching.

[0045] In the above embodiments, the crushing and homogenizing structure 22, the online elemental analysis and detection structure 24, the belt scale 11, the mixer 12, the grab bucket 25, the belt conveyor, and the reclaimer 27 are all commercially available structures for cement materials in the prior art. The main purpose of this application is to achieve quantifiable batching of raw ore from mines by using them in combination and in conjunction with the DCS control module and display module.

[0046] The above are merely preferred embodiments of this application and are not intended to limit this application. Various modifications and variations can be made to this application by those skilled in the art. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of this application should be included within the protection scope of this application.

Claims

1. A visual batching system for mines, characterized in that: The system includes a control structure, a batching structure, and several raw ore storage and transportation units. The control structure is connected to the batching structure and the several raw ore storage and transportation units. The several raw ore storage and transportation units are respectively provided with a raw ore storage area, a crushing and homogenizing structure, a conveying structure, and an online elemental analysis and detection structure. The batching structure, the raw ore storage area, the crushing and homogenizing structure, and the conveying structure are each provided with a camera structure. The camera structure is connected to the control structure to realize visualization of the batching process.

2. The mine visualization batching system according to claim 1, characterized in that: The control structure includes a DCS control module and a display module.

3. The mine visualization batching system according to claim 2, characterized in that: The display module is configured for centralized display on a large screen.

4. The mine visualization batching system according to claim 1, characterized in that: The batching structure is equipped with a belt scale and a mixer. The belt scale is used to transport the metered material to the mixer.

5. The mine visualization batching system according to claim 1, characterized in that: A grab bucket is provided between the raw ore storage area and the crushing and homogenizing structure to feed the raw ore from the raw ore storage area into the crushing and homogenizing structure for crushing and homogenization.

6. The mine visualization batching system according to claim 1, characterized in that: The conveying structure uses a belt conveyor.

7. The mine visualization batching system according to claim 1, characterized in that: The raw ore storage and transportation unit is also equipped with a homogenized material storage area, and the conveying structure is used to transport the crushed and homogenized material to the homogenized material storage area.

8. The mine visualization batching system according to claim 7, characterized in that: The homogenized material storage area is equipped with a material handling machine for transporting the homogenized material from the storage area to the batching structure.

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