Stirring device of carbonyl synthesis reaction kettle

By installing a detection and sealing assembly on the reactor, the sealing detection problem of the stirring device in the carbonyl synthesis reactor was solved, achieving more efficient leakage detection and heat dissipation, and ensuring stable equipment operation.

CN223887999UActive Publication Date: 2026-02-10ANHUI RUIXU JIAOBAN EQUIP CO LTD
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Patent Information

Application Number
CN202520400345.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-03-10
Publication Date
2026-02-10
Estimated Expiration
2035-03-10

AI Technical Summary

Technical Problem

Existing carbonyl synthesis reactor stirring devices are difficult to effectively detect gas leaks due to their sealed structure, resulting in poor detection performance. Furthermore, the stirring structure is prone to lubrication failure or metal fatigue due to frictional heat generation, affecting the stable operation of the equipment.

Method used

A detection and sealing assembly is installed inside the protective frame on the reactor, including a detection sensor, isolation plate, support rod, balance plate, sealing block and cooling fan. The detection sensor detects the leakage concentration, and the cooling fan drives airflow for sealing and heat dissipation to prevent overheating and shutdown.

Benefits of technology

It improves the timeliness of leak detection and sealing effect, avoids lubrication failure caused by frictional heat in the stirring structure, and ensures stable equipment operation.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides a carbonyl synthesis reaction kettle stirring device, which belongs to the field of reaction kettle stirring equipment and comprises a reaction kettle, a protective frame is arranged on the reaction kettle, and a stirring mechanism is arranged in the protective frame. The detection sealing assembly comprises a detection sensor arranged on the protection frame, the detection sealing assembly further comprises an isolation plate fixedly connected to the inner side of the protection frame, the bottom of the isolation plate is fixedly connected with a supporting rod, and a balance plate is arranged outside the supporting rod. According to the utility model, through the arrangement of the detection sealing assembly, the joint of the top of the reaction kettle and the stirring structure can be sealed, and the detection sensor is arranged in the protection frame to detect the concentration of leaked raw materials in a closed space, so that the detection effect is improved, and meanwhile, the groove body can be opened for heat dissipation under the driving of airflow blown by the heat dissipation fan; lubrication failure or metal fatigue caused by long-time friction heat generation of the transmission shaft is avoided, and overheating shutdown is prevented.
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Description

Technical Field

[0001] This utility model relates to the technology of reaction vessel stirring equipment, specifically a stirring device for carbonyl synthesis reaction vessels. Background Technology

[0002] Butanol and octanol can be produced in the same unit using a hydroxyl synthesis method, hence the common name butanol and octanol. Butanol and octanol are important raw materials for the synthesis of fine chemical products, mainly used in the production of plasticizers, solvents, dehydrating agents, defoamers, dispersants, flotation agents, petroleum additives, and synthetic fragrances. Large-scale butanol and octanol synthesis reactors with stirring devices are used for the large-scale synthesis reaction of butanol and octanol.

[0003] Existing carbonyl synthesis reactor stirring devices require careful attention to their sealing structure to prevent leakage of raw materials or products. However, because the stirring device is located at the top of the reactor, it is difficult to seal it completely. Any leaked raw material gases will escape immediately, resulting in poor detection effectiveness for the detection structure placed close to the top seal. Therefore, we propose a carbonyl synthesis reactor stirring device to solve the aforementioned problems. Utility Model Content

[0004] In view of the shortcomings of the existing technology, this utility model provides a stirring device for a carbonyl synthesis reactor to solve the problems mentioned in the background art.

[0005] The objective of this utility model can be achieved through the following technical solution: it includes a reaction vessel, on which a protective frame is provided, and a stirring mechanism is provided inside the protective frame;

[0006] The detection sealing assembly includes a detection sensor mounted on a protective frame, an isolation plate fixedly connected to the inner side of the protective frame, a support rod fixedly connected to the bottom of the isolation plate, a balance plate disposed outside the support rod, a rotating shaft rotatably connected inside the support rod, the balance plate rotatably connected to the outer side of the rotating shaft, a spring disposed between the balance plate and the isolation plate, a sealing block fixedly connected to one end of the balance plate, a groove formed on the isolation plate, a gas collection hood fixedly connected to the end of the balance plate near the spring, a connecting seat disposed on the inner side of the protective frame away from the detection sensor, a cooling fan disposed inside the connecting seat, and a guide pipe fixedly connected to the connecting seat.

[0007] Preferably, an air inlet is provided on one side of the connecting seat, and a rotating plate is rotatably connected inside the air inlet.

[0008] Preferably, the balance plate has a strip groove, and the support rod passes through the strip groove.

[0009] Preferably, the top of the groove is a square groove, and the bottom of the groove is an arc-shaped groove that adapts to the outer contour of the sealing block.

[0010] Preferably, the isolation plate has a circular hole, and a dynamic sealing ring is provided in the circular hole.

[0011] Compared with the prior art, the beneficial effects of this utility model are as follows:

[0012] By setting up a detection and sealing assembly, the connection between the top of the reactor and the stirring structure can be sealed, and a detection sensor is installed in the protective frame to detect the concentration of leaked raw materials in the confined space, which improves the detection effect and the timeliness of leak detection. At the same time, the airflow driven by the cooling fan can open the tank for heat dissipation, avoiding lubrication failure or metal fatigue caused by long-term friction and heat generation of the drive shaft, and preventing overheating shutdown. Attached Figure Description

[0013] To facilitate understanding by those skilled in the art, the present invention will be further described below with reference to the accompanying drawings.

[0014] Figure 1 This is a three-dimensional structural schematic diagram of the present invention;

[0015] Figure 2 This is a cross-sectional structural schematic diagram of the present invention;

[0016] Figure 3 This is a cross-sectional view of the present invention from another perspective;

[0017] Figure 4 yes Figure 2 An enlarged schematic diagram of part A is shown below;

[0018] Figure 5 yes Figure 3 The enlarged schematic diagram of part B is shown.

[0019] In the diagram: 1. Reactor; 2. Protective frame; 3. Stirring mechanism; 4. Detection sensor; 5. Isolation plate; 6. Support rod; 7. Balance plate; 8. Rotating shaft; 9. Spring; 10. Sealing block; 11. Tank; 12. Gas collection hood; 13. Connecting seat; 14. Cooling fan; 15. Guide pipe; 16. Rotating plate; 17. Strip trough. Detailed Implementation

[0020] The technical solution of this utility model will be clearly and completely described below with reference to the embodiments. Obviously, the described embodiments are only some embodiments of this utility model, and not all embodiments. Based on the embodiments of this utility model, all other embodiments obtained by those skilled in the art without creative effort are within the protection scope of this utility model.

[0021] Please see Figures 1-5 As shown, the carbonyl synthesis reactor stirring device includes a reactor 1, a protective frame 2 is provided on the reactor 1, and a stirring mechanism 3 is provided inside the protective frame 2. The protective frame 2 is used to support and protect the stirring mechanism 3 to prevent operators from accidentally touching the stirring rod and causing injury.

[0022] The detection sealing assembly includes a detection sensor 4 mounted on the protective frame 2, and an isolation plate 5 fixedly connected to the inner side of the protective frame 2. A support rod 6 is fixedly connected to the bottom of the isolation plate 5, and a balance plate 7 is mounted outside the support rod 6. A rotating shaft 8 is rotatably connected inside the support rod 6, and the balance plate 7 is rotatably connected to the outside of the rotating shaft 8. A spring 9 is provided between the balance plate 7 and the isolation plate 5. A sealing block 10 is fixedly connected to one end of the balance plate 7. A groove 11 is provided on the isolation plate 5, and a gas collection hood 12 is fixedly connected to the end of the balance plate 7 near the spring 9. A connecting seat 13 is provided on the inner side of the protective frame 2 away from the detection sensor 4, and a cooling fan 14 is provided inside the connecting seat 13. A guide pipe 15 is fixedly connected to the connecting seat 13.

[0023] It should be noted that the detection sensor 4 uses any detector capable of detecting the concentration of the reactants, and is combined with a common temperature sensor to form the main body of the detection sensor 4. The isolation plate 5 is used to separate the upper and lower layers inside the protective frame 2; the lower layer is sealed, and the upper layer is open to facilitate heat dissipation. The support rod 6 is used to fix the balance plate 7 and forms a lever structure with the rotating shaft 8 mounted on it and the balance plate 7. The spring 9 is used to ensure that the side of the balance plate 7 closest to the cooling fan 14 is always lowered. The balance plate 7 should be made of low-density hard material to reduce the amount of power required to drive its rotation. The sealing block 10 is used to seal the tank 11 and, when necessary, moves with the balance plate. 7. Rotate to open the tank 11 for ventilation. The gas collection hood 12 is used to guide the airflow direction and reduce the outlet radius to increase the thrust on the gas collection hood 12. The cooling fan 14 is controlled by the controller. Through the set detection sealing component, the connection between the top of the reactor 1 and the stirring structure can be sealed. The detection sensor 4 is set in the protective frame 2 to detect the concentration of leaked raw materials in the closed space, which improves the detection effect and the timeliness of leakage detection. At the same time, the airflow blown by the cooling fan 14 can drive the tank 11 to open for heat dissipation, avoid the transmission shaft from lubrication failure or metal fatigue due to long-term friction and heat generation, and prevent overheating shutdown.

[0024] An air inlet is provided on one side of the connecting seat 13. A rotating plate 16 is rotatably connected inside the air inlet. The rotating plate 16 can be driven when the cooling fan 14 is started. By creating a negative pressure in the air inlet, the rotating plate 16 is opened, which facilitates the entry of external airflow into the sealed space. When the cooling fan 14 stops, it closes under the action of gravity. In order to improve its sealing effect, a reset torsion spring can be appropriately set on its rotating shaft to ensure the sealing effect after reset.

[0025] The balance plate 7 has a strip groove 17, through which the support rod 6 passes. The strip groove 17 facilitates the passage of the support rod 6 and avoids interference.

[0026] The top of the groove 11 is a square groove, and the bottom of the groove 11 is an arc-shaped groove that adapts to the outer contour of the sealing block 10. The groove 11 can adapt to the shape of the sealing block 10 so that the sealing block 10 can rotate normally with the balance plate 7 and will not interfere with the isolation plate 5.

[0027] The isolation plate 5 has a circular hole, and a dynamic sealing ring is installed in the circular hole. The dynamic sealing ring is used to seal the gap between the rotating drive shaft and the isolation plate 5 to prevent gas from flowing out.

[0028] In specific implementation of this utility model: First, connect the device to a power source. During the carbonyl synthesis reaction, the gas sensor on the detection sensor 4 detects the raw material concentration in the sealed cavity of the protective frame 2 to determine whether there is a leak at the connection between the reactor and the stirring mechanism 3. At the same time, the temperature sensor in the detection sensor 4 can detect the temperature in the sealed cavity. When the temperature is higher than the set value, the detection sensor 4 sends a signal to the controller, which controls the cooling fan 14 to work. When the cooling fan 14 rotates, it creates a negative pressure behind it, causing the rotating plate 16 to be attracted and rotated to open the rear air inlet. Then, the airflow enters the guide pipe 15 through the cooling fan 14, and is ejected through the guide pipe 15 to contact and push the gas collection hood 12, thereby driving the balance plate 7 to rotate around the rotating shaft 8. At the same time, the spring 9 is compressed, causing the sealing block 10 to rotate. Simultaneously, the tank 11 is opened, allowing the high-temperature gas in the sealed cavity to be discharged upward through the tank 11. After a certain period of time, the controller controls the cooling fan 14 to turn off.

[0029] The preferred embodiments of this utility model disclosed above are merely illustrative of the present utility model. These preferred embodiments do not exhaustively describe all details, nor do they limit the utility model to any specific implementation. Clearly, many modifications and variations can be made based on the content of this specification. This specification selects and specifically describes these embodiments to better explain the principles and practical applications of this utility model, thereby enabling those skilled in the art to better understand and utilize it. This utility model is limited only by the claims and their full scope and equivalents.

Claims

1. A stirring device for a carbonyl synthesis reactor, characterized in that, include: A reaction vessel (1) is provided with a protective frame (2), and a stirring mechanism (3) is provided inside the protective frame (2); The detection sealing assembly includes a detection sensor (4) mounted on a protective frame (2), and an isolation plate (5) fixedly connected to the inner side of the protective frame (2). A support rod (6) is fixedly connected to the bottom of the isolation plate (5), and a balance plate (7) is provided outside the support rod (6). A rotating shaft (8) is rotatably connected inside the support rod (6), and the balance plate (7) is rotatably connected to the outside of the rotating shaft (8). The balance plate (7) and the isolation plate (5) are connected in a specific manner. A spring (9) is provided between the two sides. A sealing block (10) is fixedly connected to one end of the balance plate (7). A groove (11) is provided on the isolation plate (5). A gas collection cover (12) is fixedly connected to one end of the balance plate (7) near the spring (9). A connecting seat (13) is provided on the inner side of the protective frame (2) away from the detection sensor (4). A cooling fan (14) is provided in the connecting seat (13). A guide pipe (15) is fixedly connected to the connecting seat (13).

2. The stirring device for the carbonyl synthesis reactor according to claim 1, characterized in that, An air inlet is provided on one side of the connecting seat (13), and a rotating plate (16) is rotatably connected inside the air inlet.

3. The stirring device for the carbonyl synthesis reactor according to claim 2, characterized in that, The balance plate (7) has a strip groove (17) and the support rod (6) passes through the strip groove (17).

4. The stirring device for the carbonyl synthesis reactor according to claim 3, characterized in that, The top of the groove (11) is a square groove, and the bottom of the groove (11) is an arc-shaped groove that fits the outer contour of the sealing block (10).

5. The stirring device for the carbonyl synthesis reactor according to claim 4, characterized in that, The isolation plate (5) has a circular hole, and a dynamic sealing ring is installed inside the circular hole.