Device for coating heat dissipation glue on heat exchanger
By using a fixing and displacement device to drive the flow tube to rotate and apply adhesive, the problems of uneven coating and inaccurate thickness of the heat dissipation adhesive are solved, achieving uniform and efficient coating, and reducing labor intensity and heat dissipation adhesive consumption.
Patent Information
- Application Number
- CN202520137690.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-01-21
- Publication Date
- 2026-02-10
- Estimated Expiration
- 2035-01-21
AI Technical Summary
In the existing technology, applying heat dissipation adhesive with a hand-held glue gun on a heat exchanger is difficult, has uneven thickness and poor consistency, is labor-intensive, and results in a large amount of heat dissipation adhesive loss, which affects heat exchange efficiency.
By using a fixing device and a displacement device in conjunction with a glue gun, the guide tube is rotated by driving the fixed roller to apply the glue. Combined with a scraper and displacement device, uniform application of heat dissipation glue is achieved, reducing labor costs and heat dissipation glue consumption.
This method achieves uniform coating of thermal adhesive, ensures accurate coating thickness, reduces labor intensity and thermal adhesive waste, and improves work efficiency.
Smart Images
Figure CN223888347U_ABST
Abstract
Description
Technical Field
[0001] This application relates to the field of heat exchangers, and more particularly to an apparatus for applying thermal adhesive to a heat exchanger. Background Technology
[0002] A heat exchanger is a device that transfers some of the heat from a hot fluid to a cold fluid, thus achieving heat transfer between materials. Because no chemical reaction occurs during the heat exchange process and the amount of material lost is almost negligible, it is widely used in industries such as petroleum, chemical, food, and pharmaceutical, and is also widely applied in equipment such as air conditioners and water heaters.
[0003] Heat exchangers in equipment such as air conditioners and water heaters mainly consist of parallel, spaced-apart, and sequentially connected guide tubes. During assembly, heat-dissipating adhesive needs to be applied to the guide tubes as a heat transfer medium to improve the heat exchanger's efficiency. Currently, the adhesive is mainly applied by hand using a glue gun. However, this method is difficult to operate, results in poor accuracy and consistency in the adhesive thickness, and often leads to uneven application, negatively impacting the heat exchanger's heat dissipation efficiency. Furthermore, the application process is labor-intensive, inefficient, and results in significant adhesive wastage. Utility Model Content
[0004] To address the issue of applying adhesive to the flow guide tube, this application provides an apparatus for applying heat-dissipating adhesive to a heat exchanger.
[0005] The device for applying thermal adhesive to a heat exchanger provided in this application adopts the following technical solution:
[0006] include:
[0007] frame;
[0008] A fixing device used to secure the flow guide tubes of the heat exchanger;
[0009] The glue dispensing box is equipped with a glue gun.
[0010] The displacement device is used to drive the dispensing box to move to a designated position;
[0011] The fixing device includes fixed rollers symmetrically rotated on the frame and a driving component for driving one of the fixed rollers to rotate; the two fixed rollers are respectively inserted into the two ends of the guide tube;
[0012] The driving component includes a first support frame mounted on the frame, a first cylinder mounted on the first support frame, a connecting rod fixedly mounted on the piston rod of the first cylinder, a first connecting shaft rotatably mounted on the frame, and a gear fixedly mounted on the first connecting shaft; one end of the first connecting shaft is connected to one of the fixed rollers, and the connecting rod is provided with a rack that meshes with the gear.
[0013] By adopting the above technical solution, the two ends of the guide tube are respectively inserted into the two fixed rollers to fix the guide tube. Then, the fixed rollers are driven by the driving component to rotate, so that the guide tube is coated with adhesive in a rotating manner. This facilitates the uniformity of the heat dissipation adhesive coating, ensures the accuracy of the heat dissipation adhesive coating thickness, reduces the amount of heat dissipation adhesive wasted, reduces labor costs, and improves work efficiency.
[0014] In one possible implementation, the drive component further includes a support plate fixedly mounted on the frame, a second connecting shaft rotatably mounted between the support plate and the first support frame, and a support wheel fixedly mounted on the second connecting shaft, wherein the support wheel and the connecting rod are in rotatable frictional engagement.
[0015] In one possible implementation, one end of the fixed roller is configured as a first inclined portion.
[0016] In one possible implementation, the glue gun is equipped with a scraper, the scraper has a through cavity that communicates with the liquid outlet of the glue gun, and the scraper has an arc-shaped groove.
[0017] In one possible implementation, the displacement device includes a second support frame fixed on the frame, a first motor mounted on the second support frame, a first rotating shaft rotatably mounted on the second support frame and connected to the output end of the first motor, a first threaded seat sleeved on the first rotating shaft and threadedly connected to the first rotating shaft, a first bracket fixed on the first threaded seat, a first slider disposed at the bottom of the first bracket, and a first slide rail mounted on the second support frame and cooperating with the first slider.
[0018] In one possible implementation, the displacement device further includes a second motor mounted on the first bracket, a second rotating shaft rotatably mounted on the first bracket and connected to the output end of the first motor, a second threaded seat sleeved on the second rotating shaft and threadedly connected to the second rotating shaft, a second bracket fixed on the second threaded seat, a second slider disposed at the bottom of the second bracket, and a second slide rail mounted on the first bracket and cooperating with the second slider.
[0019] In one possible implementation, the displacement device further includes an electric cylinder mounted on a second bracket, a third bracket disposed on the piston rod of the electric cylinder, and a glue injection box mounted on the third bracket.
[0020] In one possible implementation, a connecting plate is fixed on the frame, a second cylinder is mounted on the connecting plate, a collection box is connected to the piston rod of the second cylinder, a guide rod is provided through the connecting plate, one end of the guide rod is connected to the bottom of the collection box; the collection box is provided with a collection trough for collecting excess or dripping glue, one end of the collection trough is provided with a second inclined part, and the collection box is provided with a liquid outlet pipe that communicates with the collection trough.
[0021] In one possible implementation, support rods are provided at both ends of the top of the collection box, and a fixed roller is rotatably mounted on the support rods.
[0022] In one possible implementation, the support rod has an arc-shaped groove that facilitates the rotation and positioning of the fixed roller.
[0023] In summary, this application includes the following beneficial technical effects: the two ends of the guide tube are respectively inserted into the two fixed rollers to fix the guide tube, and then the fixed rollers are driven by the driving component to rotate so that the guide tube is coated with adhesive in a rotating manner, thereby facilitating the uniformity of heat dissipation adhesive coating, ensuring the accuracy of heat dissipation adhesive coating thickness, reducing the amount of heat dissipation adhesive wasted, reducing labor costs, and improving work efficiency. Attached Figure Description
[0024] Figure 1 This is an overall schematic diagram based on an embodiment of this application;
[0025] Figure 2 This is a structural schematic diagram as part of an embodiment, mainly showing the displacement device;
[0026] Figure 3 This is a structural schematic diagram as part of an embodiment, mainly showing the fixing device;
[0027] Figure 4 yes Figure 1 An enlarged schematic diagram of part A;
[0028] Figure 5 yes Figure 1 An enlarged schematic diagram of part B;
[0029] Figure 6 yes Figure 1 An enlarged schematic diagram of part C;
[0030] Figure 7 yes Figure 2 An enlarged schematic diagram of part D;
[0031] Figure 8 yes Figure 3 An enlarged schematic diagram of part E.
[0032] Reference numerals: 1. Frame; 2. Glue dispensing tank; 3. Caster wheel; 4. Guide tube; 5. Glue dispensing gun; 6. Fixed roller; 7. First support frame; 8. First cylinder; 9. Connecting rod; 10. First connecting shaft; 11. Gear; 12. Rack; 13. Support plate; 14. Second connecting shaft; 15. Support wheel; 16. First inclined part; 17. Scraper; 18. Arc groove; 19. Second support frame; 20. First motor; 21. First rotating shaft; 22. First screw 23. Threaded seat; 24. First bracket; 25. First slider; 26. First slide rail; 27. Second motor; 28. Second rotating shaft; 29. Second threaded seat; 20. Second bracket; 31. Second slider; 32. Second slide rail; 33. Electric cylinder; 34. Third bracket; 35. Connecting plate; 36. Second cylinder; 37. Collection box; 38. Guide rod; 39. Collection trough; 40. Second inclined part; 41. Liquid outlet pipe; 42. Support rod; 43. Arc-shaped groove. Detailed Implementation
[0033] The following is in conjunction with the appendix Figure 1-8 This application will be described in further detail.
[0034] First, those skilled in the art should understand that these embodiments are merely used to explain the technical principles of the embodiments of this application and are not intended to limit the scope of protection of the embodiments of this application. Those skilled in the art can make adjustments as needed to adapt to specific application scenarios.
[0035] In the description of the embodiments of this application, it should be noted that, unless otherwise explicitly specified and limited, the terms "connected" and "linked" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium. Those skilled in the art can understand the specific meaning of the above terms in the embodiments of this application based on the specific circumstances.
[0036] In the embodiments of this application, unless otherwise expressly specified and limited, "above" or "below" the second feature can mean that the first feature is in direct contact with the second feature, or that the first feature is in indirect contact with the second feature through an intermediate medium. Furthermore, "above," "on top of," and "over" the second feature can mean that the first feature is directly above or diagonally above the second feature, or simply that the first feature is at a higher horizontal level than the second feature. "Below," "below," and "under" the second feature can mean that the first feature is directly below or diagonally below the second feature, or simply that the first feature is at a lower horizontal level than the second feature.
[0037] Reference Figure 1-8This device is used to apply thermal adhesive to a heat exchanger, including a frame 1, an adhesive dispensing tank 2, casters 3, a fixing device, and a displacement device. The fixing device is mounted on the frame 1 and is used to fix the heat exchanger's guide tubes 4. The displacement device is also mounted on the frame 1, and the adhesive dispensing tank 2 is mounted on the displacement device. The adhesive dispensing tank 2 contains thermal adhesive and an adhesive gun 5 mounted on it. The interior of the adhesive gun 5 is connected to the interior of the adhesive dispensing tank 2, and the adhesive gun 5 is used to apply the thermal adhesive from the adhesive dispensing tank 2 to the heat exchanger's guide tubes 4. The casters 3 are mounted on the lower end of the frame 1, providing convenient movement for the frame 1. The fixing device includes fixed rollers 6 symmetrically rotated on the frame 1 and a driving component for driving one of the fixed rollers 6 to rotate; the two fixed rollers 6 are respectively inserted into the two ends of the guide pipe 4; the driving component includes a first support frame 7, a first cylinder 8, a connecting rod 9, a first connecting shaft 10, a gear 11, and a rack 12; the first support frame 7 is fixedly mounted on the frame 1, the first cylinder 8 is mounted on the first support frame 7, the connecting rod 9 is fixedly mounted on the piston rod of the first cylinder 8, the first connecting shaft 10 is rotatably mounted on the frame 1, the gear 11 is fixedly mounted on the first connecting shaft 10, and one end of the first connecting shaft 10 is connected to one of the fixed rollers 6, and the connecting rod 9 is provided with a rack 12 that meshes with the gear 11. The two ends of the guide tube 4 are respectively inserted into the two fixed rollers 6 to fix the guide tube 4. Then, the fixed rollers 6 are driven by the driving component to rotate so that the guide tube 4 is coated with adhesive in a rotating manner. This facilitates the uniformity of the heat dissipation adhesive coating, ensures the accuracy of the heat dissipation adhesive coating thickness, reduces the amount of heat dissipation adhesive wasted, reduces labor costs, and improves work efficiency.
[0038] The driving component also includes a support plate 13, a second connecting shaft 14, and a support wheel 15. The support plate 13 is fixedly mounted on the frame 1, the second connecting shaft 14 is rotatably mounted between the support plate 13 and the first support frame 7, and the support wheel 15 is fixedly mounted on the second connecting shaft 14, with the support wheel 15 engaging in a rotatable frictional fit with the connecting rod 9. The support wheel 15 provides support for the connecting rod 9 and stability during its movement.
[0039] One end of the fixed roller 6 is constructed with a first inclined portion 16 to facilitate better installation of the guide tube 4.
[0040] The glue gun is equipped with a scraper 17, which has a through cavity that is connected to the liquid outlet of the glue gun. The scraper 17 has an arc-shaped groove 18, the arc of which matches the outer diameter of the guide tube 4, so as to better apply glue to the guide tube 4 and ensure the uniformity of the glue application.
[0041] The displacement device includes a second support frame 19, a first motor 20, a first rotating shaft 21, a first threaded seat 22, a first bracket 23, a first slider 24, and a first slide rail 25. The second support frame 19 is fixedly mounted on the frame 1. The first motor 20 is mounted on the second support frame 19. The first rotating shaft 21 is rotatably mounted on the second support frame 19 and connected to the output end of the first motor 20. The first threaded seat 22 is sleeved on the first rotating shaft 21 and threadedly connected to the first rotating shaft 21. The first bracket 23 is fixed on the first threaded seat 22. The first slider 24 is located at the bottom of the first bracket 23. The first slide rail 25 is mounted on the second support frame 19 and cooperates with the first slider 24.
[0042] The displacement device also includes a second motor 26, a second rotating shaft 27, a second threaded seat 28, a second bracket 29, a second slider 30, a second slide rail 31, an electric cylinder 32, and a third bracket 33. The second motor 26 is mounted on the first bracket 23, the second rotating shaft 27 is rotatably mounted on the first bracket 23 and connected to the output end of the first motor 20, the second threaded seat 28 is sleeved on the second rotating shaft 27 and threadedly connected to the second rotating shaft 27, the second bracket 29 is fixed on the second threaded seat 28, the second slider 30 is located at the bottom of the second bracket 29, the second slide rail 31 is mounted on the first bracket 23 and cooperates with the second slider 30, the electric cylinder 32 is mounted on the second bracket 29, the third bracket 33 is located on the piston rod of the electric cylinder 32, and the glue injection box 2 is mounted on the third bracket 33.
[0043] A connecting plate 34 is fixed on the frame 1. A second cylinder 35 is installed on the connecting plate 34. A collection box 36 is connected to the piston rod of the second cylinder 35. A guide rod 37 is provided through the connecting plate 34. One end of the guide rod 37 is connected to the bottom of the collection box 36. A collection trough 38 for collecting excess or dripping glue is provided on the collection box 36. A second inclined part 39 is provided at one end of the collection trough 38. An outlet pipe 40 connected to the collection trough 38 is provided on the collection box 36.
[0044] Support rods 41 are provided at both ends of the top of the collection box 36. The fixed roller 6 is rotatably mounted on the support rods 41. The support rods 41 are provided with arc-shaped grooves 42 to facilitate the rotation and limit the position of the fixed roller 6. The arc-shaped grooves 42 match the outer diameter of the fixed roller 6, thus providing support for the fixed roller 6 on the one hand, facilitating the stability of the fixed roller 6's operation on the other hand, and providing a limiting function.
[0045] In the description of the embodiments of this application, it should be noted that the terms "inner" and "outer" and other terms indicating direction or positional relationship are based on the direction or positional relationship shown in the drawings. This is only for the convenience of description and does not indicate or imply that the device or component must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, it should not be construed as a limitation of this application.
[0046] In the description of this application, the references to terms such as "an embodiment," "some embodiments," "in this embodiment," "specific example," or "some examples," etc., refer to specific features, structures, materials, or characteristics described in connection with that embodiment or example, which are included in at least one embodiment or example of this application. In this specification, the illustrative expressions of the above terms do not necessarily refer to the same embodiment or example. Furthermore, the specific features, structures, materials, or characteristics described may be combined in a suitable manner in any one or more embodiments or examples. Moreover, without contradiction, those skilled in the art can combine and integrate the different embodiments or examples described in this specification, as well as the features of different embodiments or examples.
[0047] The above description is merely a specific embodiment of this application, but the scope of protection of this application is not limited thereto. Any variations or substitutions that can be easily conceived by those skilled in the art within the technical scope disclosed in this application should be included within the scope of protection of this application. Therefore, the scope of protection of this application should be determined by the scope of the claims.
Claims
1. An apparatus for applying thermal adhesive to a heat exchanger, characterized in that: include: Rack (1); A fixing device is used to fix the guide tube (4) of the heat exchanger; The glue dispensing box (2) is equipped with a glue gun; A displacement device is used to drive the glue dispensing box (2) to move to a designated position; The fixing device includes fixed rollers (6) symmetrically rotatably mounted on the frame (1), and a driving member for driving one of the fixed rollers (6) to rotate; the two fixed rollers (6) are respectively inserted into the two ends of the guide tube (4); The driving component includes a first support frame (7) mounted on the frame (1), a first cylinder (8) mounted on the first support frame (7), a connecting rod (9) fixed on the piston rod of the first cylinder (8), a first connecting shaft (10) rotatably mounted on the frame (1), and a gear (11) fixed on the first connecting shaft (10); one end of the first connecting shaft (10) is connected to one of the fixed rollers (6), and the connecting rod (9) is provided with a rack (12) that meshes with the gear (11).
2. The apparatus for applying thermal adhesive to a heat exchanger according to claim 1, characterized in that: The driving component also includes a support plate (13) fixedly mounted on the frame (1), a second connecting shaft (14) rotatably mounted between the support plate (13) and the first support frame (7), and a support wheel (15) fixedly mounted on the second connecting shaft (14). The support wheel (15) rotates and frictionally engages with the connecting rod (9).
3. The apparatus for applying thermal adhesive to a heat exchanger according to claim 1, characterized in that: One end of the fixed roller (6) is configured as a first inclined portion (16).
4. The apparatus for applying thermal adhesive to a heat exchanger according to claim 1, characterized in that: The glue gun is provided with a scraper (17), the scraper (17) has a through cavity, the through cavity is connected to the liquid outlet of the glue gun, and the scraper (17) has an arc groove (18).
5. The apparatus for applying thermal adhesive to a heat exchanger according to claim 1, characterized in that: The displacement device includes a second support frame (19) fixedly mounted on the frame (1), a first motor (20) mounted on the second support frame (19), a first rotating shaft (21) rotatably mounted on the second support frame (19) and connected to the output end of the first motor (20), a first threaded seat (22) sleeved on the first rotating shaft (21) and threadedly connected to the first rotating shaft (21), a first bracket (23) fixed on the first threaded seat (22), a first slider (24) disposed at the bottom of the first bracket (23), and a first slide rail (25) mounted on the second support frame (19) and cooperating with the first slider (24).
6. The apparatus for applying thermal adhesive to a heat exchanger according to claim 5, characterized in that: The displacement device further includes a second motor (26) mounted on the first bracket (23), a second rotating shaft (27) rotatably mounted on the first bracket (23) and connected to the output end of the first motor (20), a second threaded seat (28) sleeved on the second rotating shaft (27) and threadedly connected to the second rotating shaft (27), a second bracket (29) fixed on the second threaded seat (28), a second slider (30) disposed at the bottom of the second bracket (29), and a second slide rail (31) mounted on the first bracket (23) and cooperating with the second slider (30).
7. The apparatus for applying thermal adhesive to a heat exchanger according to claim 6, characterized in that: The displacement device further includes an electric cylinder (32) mounted on the second bracket (29) and a third bracket (33) disposed on the piston rod of the electric cylinder (32); the glue injection box (2) is mounted on the third bracket (33).
8. The apparatus for applying thermal adhesive to a heat exchanger according to claim 1, characterized in that: A connecting plate (34) is fixed on the frame (1). A second cylinder (35) is installed on the connecting plate (34). A collection box (36) is connected to the piston rod of the second cylinder (35). A guide rod (37) is provided through the connecting plate (34). One end of the guide rod (37) is connected to the bottom of the collection box (36). A collection trough (38) for collecting excess or dripping glue is provided on the collection box (36). A second inclined part (39) is provided at one end of the collection trough (38). An outlet pipe (40) connected to the collection trough (38) is provided on the collection box (36).
9. The apparatus for applying thermal adhesive to a heat exchanger according to claim 8, characterized in that: The top of the collection box (36) is provided with support rods (41) at both ends, and the fixed roller (6) is rotatably mounted on the support rods (41).
10. The apparatus for applying thermal adhesive to a heat exchanger according to claim 9, characterized in that: The support rod (41) has an arc-shaped groove (42) that facilitates the rotation and positioning of the fixed roller (6).