Automobile rotating disc type gluing system

Abstract

The utility model relates to an automobile rotating disc type gluing system, which belongs to the technical field of gluing systems and comprises a safety fence, a gluing robot is arranged on the rear side of a rotating table frame, an aluminum plate and two indicator lights are arranged on the upper surface of the rotating table frame, and connecting assemblies are arranged on the left side and the right side of the outer side of the safety fence. The connecting assembly comprises exhaust devices arranged on the left side and the right side of the outer side of the safety fence. According to the automobile rotating disc type gluing system, through automatic equipment and reasonable station arrangement, the manual operation time is shortened, the labor intensity is reduced, the production efficiency is improved, the gluing robot can achieve accurate gluing, the consistency and stability of product quality are ensured, the dependence on manpower is reduced through an automatic production line, and the production efficiency is improved. Compared with the prior art, labor cost and production cost are reduced, contact of operators in dangerous links such as gluing is reduced, safety of the production process is improved, and efficient and stable production of spoiler products is achieved.

Description

TECHNICAL FIELD

[0001] The utility model relates to the technical field of gluing system, specifically to a car carousel formula gluing system. BACKGROUND

[0002] The automobile market competition is more and more severe, and "beautiful modeling" and "cheap and high quality" are the choices favored by users, and manufacturing more beautiful appearance cheaper products is the heavy responsibility on the shoulders of parts suppliers, and is also the guarantee for parts suppliers to obtain greater market share in market competition, and the spoiler is also the automobile spoiler, which can give the automobile under pressure in high-speed driving, that is, increase the stability and fuel economy of automobile driving, and add a beautiful appearance modeling to the automobile, the domestic SUV market is hot, and each SUV tail door has a spoiler, and part of the van also has the component, and the spoiler needs to go through the gluing process in the manufacturing process.

[0003] For example, the Chinese patent CN211756605U discloses a kind of automobile spoiler gluing device, including the upper die assembly for adsorbing inner plate, the lower die assembly for adsorbing outer plate, heating assembly and locking assembly;The heating assembly includes a plurality of heating pieces, first heating plug and second heating plug, a plurality of the heating pieces are installed in the inner plate profile matching plate, a plurality of the heating pieces are electrically connected with the first heating plug, the first heating plug is installed in the upper die frame, the second heating plug is installed in the lower die frame, the first heating plug and the second heating plug are matched and conductive;The locking assembly includes locking head, locking block and driving piece for driving the rotation of locking head and locking with locking block, the driving piece is installed in the upper die frame, the locking block is installed in the lower die frame, the utility model improves the solidification speed of glue between inner and outer cover plate of spoiler, and further improves the production efficiency of automobile spoiler gluing.

[0004] Although the above-mentioned patent can improve the solidification speed of glue between inner and outer cover plate of spoiler, and further improve the production efficiency of automobile spoiler gluing, but the gluing and assembly in the patent are operated by using the same station, the production efficiency is general, and the practicability is reduced. UTILITY MODEL CONTENT

[0005] In view of the deficiencies of the prior art, the utility model provides a kind of automobile carousel formula gluing system, with the advantages of efficient and stable production of spoiler product, solves the problem that gluing and assembly are operated by using the same station, the production efficiency is general, and the practicability is reduced.

[0006] To achieve the above objectives, this utility model provides the following technical solution: a car turntable adhesive application system, including a safety fence, a turntable frame is provided inside the safety fence, an adhesive application robot is provided on the rear side of the turntable frame, an aluminum plate and two indicator lights are provided on the upper surface of the turntable frame, and connecting components are provided on the left and right sides of the outer side of the safety fence.

[0007] The connecting assembly includes exhaust devices located on the left and right sides of the outside of the safety fence, a light grating on one side of the safety fence, an electrical control box on the front of the safety fence, control boxes on both the left and right sides of the front of the safety fence, a touch screen on the front of the electrical control box, and workstations on the upper surface of the turntable frame.

[0008] Furthermore, the number of workstations is three, and the upper surface of the turntable frame is provided with six diaphragms, which are evenly distributed in a circle on the upper surface of the turntable frame.

[0009] Furthermore, there are four gratings, and all four gratings are electrically connected to the electrical control box via wires.

[0010] Furthermore, the turntable frame, two control boxes, two indicator lights, two exhaust devices, and the glue-applying robot are all electrically connected to the electrical control box via wires.

[0011] Furthermore, the control boxes on the left and right sides are symmetrically distributed on the left and right sides of the longitudinal central axis of the safety fence.

[0012] Furthermore, the safety fence is a stainless steel fence frame.

[0013] Compared with the prior art, the technical solution of this application has the following beneficial effects:

[0014] This automotive rotary gluing system, through automated equipment and a rational workstation setup, reduces the time and labor intensity of manual operation, improves production efficiency, and enables precise gluing by the gluing robot, ensuring the consistency and stability of product quality. The automated production line reduces reliance on manual labor, lowers labor and production costs, reduces operator contact with hazardous processes such as gluing, improves the safety of the production process, and achieves efficient and stable production of spoiler products. Attached Figure Description

[0015] Figure 1 This is a schematic diagram of the structure of this utility model;

[0016] Figure 2 This is a schematic diagram of the connection component of this utility model;

[0017] In the diagram: 1 Safety fence, 2 Turntable frame, 3 Glue application robot, 4 Aluminum plate, 5 Indicator light, 6 Connecting components, 601 Exhaust device, 602 Light grating, 603 Electrical control box, 604 Control box, 605 Touch screen, 606 Workstation. Detailed Implementation

[0018] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0019] Please see Figure 1 This embodiment of an automotive rotary adhesive application system includes a safety fence 1, a turntable frame 2 inside the safety fence 1, an adhesive application robot 3 on the rear side of the turntable frame 2, an aluminum plate 4 and two indicator lights 5 on the upper surface of the turntable frame 2, and connecting components 6 on the left and right sides of the outer side of the safety fence 1. The connecting components 6 enable efficient and stable production of spoiler products.

[0020] In this embodiment, the safety fence 1 is a stainless steel fence frame.

[0021] Please see Figure 2 In order to achieve efficient and stable production of spoiler products, in this embodiment, the connecting component 6 includes an exhaust device 601 set on the left and right sides outside the safety fence 1, a light grating 602 set on one side of the safety fence 1, an electrical control box 603 set on the front of the safety fence 1, control boxes 604 set on both the left and right sides of the front of the safety fence 1, a touch screen 605 set on the front of the electrical control box 603, and a workstation 606 on the upper surface of the turntable frame 2.

[0022] In this embodiment, the turntable is equipped with three workstations 606, namely the loading position, the gluing position, and the fastening and unloading position. The mold of the turntable frame 2 can hold the inner and outer plates, which makes it convenient for the manual to directly pick up the parts and fasten them after gluing. The actions of each workstation 606 do not interfere with each other. The mold is automatically identified. The gluing robot 3 automatically identifies the mold currently in the gluing position and applies the glue.

[0023] In this embodiment, the turntable frame 2 is driven by a motor and planetary gear transmission to rotate clockwise. A signal is sent using a photoelectric sensor or proximity switch to stop the turntable. If the turntable is not in position, an alarm is triggered; otherwise, manual operation begins. After completion, all operators leave the area of ​​the grating 602 and press the "work completed" button. The turntable automatically rotates 120°, and the gluing robot 3 begins gluing. After completion, it automatically rotates 120° until the turntable stops. The process of manual loading and unloading, followed by the gluing robot 3 completing the gluing operation after personnel leave, is repeated. This cycle continues. The multi-station 606 can produce different products or the same product through gluing. It can automatically identify the tire film and load the corresponding product's gluing program for production. RFID readers are used for identification.

[0024] In this embodiment, the rotation interval of the turntable frame 2 can be set. The turntable frame 2 can be controlled by two buttons on the time and the fastening station 606. The two modes can be switched and the switching time can be set. If the glue-applying robot 3 is in an idle state, it will automatically discharge glue. The glue discharge time can be adjusted. A safety sensing device, grating 602, is installed on the operating side. The length of grating 602 should completely cover the moving parts, and the height of the lowest beam should not be greater than 30cm and not less than 1200mm. The detection width of the light curtain must be less than 50mm. When the light is in protection mode, the equipment stops and alarms. After the grating 602 signal is normal, the fault signal cannot be automatically cleared. It must be manually cleared. The alarm can be cleared and the operation can continue through the independently set fault clearing button to ensure the safety of the operator when the equipment is running.

[0025] In this embodiment, after an emergency stop, the power supply to the main power mechanism of the equipment and the gas input must be cut off, the residual gas in the pipeline must be strictly locked or emptied, and the emergency stop switch must be a normally closed contact connected to the hardware circuit.

[0026] In this embodiment, there are three workstations 606. The upper surface of the turntable frame 2 is provided with six diaphragms, which are evenly distributed in a circle on the upper surface of the turntable frame 2. There are four gratings 602, and all four gratings 602 are electrically connected to the electrical control box 603 through wires. The turntable frame 2, two control boxes 604, two indicator lights 5, two exhaust devices 601, and the glue-applying robot 3 are all electrically connected to the electrical control box 603 through wires. The left and right control boxes 604 are symmetrically distributed on the left and right sides of the longitudinal central axis of the safety fence 1.

[0027] It should be noted that the operator places the inner and outer panels of the spoiler product on the mold and positions them. The turntable frame 2 rotates to switch station 606, and the product is switched to the gluing station. The gluing robot 3 applies glue to the product. The turntable frame 2 continues to rotate to switch station 606, and the operator fastens and assembles the inner / outer panel with the glued product and unloads it. The turntable frame 2 continues to rotate to switch station 606, and the operator continues to load the product. This cycle is repeated to achieve continuous automatic production.

[0028] The working principle of the above embodiments is as follows:

[0029] The operator places the inner and outer panels of the spoiler product on the mold and positions them. The turntable frame 2 rotates to switch stations 606, and the product switches to the gluing station. The gluing robot 3 applies glue to the product. The turntable frame 2 continues to rotate to switch stations 606, and the operator fastens the inner / outer panels to the glued product and unloads the product. The turntable frame 2 continues to rotate to switch stations 606, and the operator continues to load the product. This cycle repeats to achieve continuous automatic production. The turntable has three stations 606: loading station, gluing station, and fastening / unloading station. The mold of the turntable frame 2 can hold the inner and outer panels, making it convenient for the operator to directly pick up and fasten the parts on the mold after gluing. The molds are evenly distributed on the turntable in a circle. The actions of each station 606 do not interfere with each other. The molds are automatically identified, and the gluing robot 3 automatically identifies the mold currently in the gluing station and applies glue.

[0030] It should be noted that, in this document, relational terms such as "first" and "second" are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such a process, method, article, or apparatus. Without further limitations, an element defined by the phrase "comprising one..." does not exclude the presence of other identical elements in the process, method, article, or apparatus that includes said element.

[0031] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention.

Claims

1. A car rotary adhesive application system, comprising a safety barrier (1), characterized in that: The safety fence (1) is equipped with a turntable frame (2) inside, and a glue-applying robot (3) is provided on the rear side of the turntable frame (2). The upper surface of the turntable frame (2) is equipped with an aluminum plate (4) and two indicator lights (5). The left and right sides of the outside of the safety fence (1) are equipped with connecting components (6). The connecting component (6) includes exhaust devices (601) on the left and right sides outside the safety fence (1), a light grid (602) on one side of the safety fence (1), an electrical control box (603) on the front of the safety fence (1), control boxes (604) on both the left and right sides of the front of the safety fence (1), a touch screen (605) on the front of the electrical control box (603), and workstations (606) on the upper surface of the turntable frame (2).

2. The automotive rotary adhesive application system according to claim 1, characterized in that: The number of workstations (606) is three, and the upper surface of the turntable frame (2) is provided with six diaphragms, which are evenly distributed in a circle on the upper surface of the turntable frame (2).

3. The automotive rotary adhesive application system according to claim 1, characterized in that: The number of gratings (602) is four, and all four gratings (602) are electrically connected to the electrical control box (603) via wires.

4. The automotive rotary adhesive application system according to claim 1, characterized in that: The turntable frame (2), two control boxes (604), two indicator lights (5), two exhaust devices (601), and the glue-applying robot (3) are all electrically connected to the electrical control box (603) via wires.

5. The automotive rotary adhesive application system according to claim 1, characterized in that: The control boxes (604) on the left and right sides are symmetrically distributed on the left and right sides of the longitudinal centerline of the safety fence (1).

6. The automotive rotary adhesive application system according to claim 1, characterized in that: The safety fence (1) is a stainless steel fence frame.

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