Saw swash plate casting head machining device

Abstract

The utility model relates to the technical field of cutting, in particular to a sawing swash plate casting head processing device which can clamp and fix a swash plate blank through a clamping mechanism when the swash plate blank is cut, a worker does not need to hold the swash plate blank by hand, labor intensity is reduced, safety and reliability are improved, and practicability is high. Comprising a supporting table, a controller and a cutting machine, the controller is installed at the upper end of the supporting table, and a saw blade is arranged on the cutting machine; the cutting device further comprises a clamping mechanism and a moving mechanism, the cutting machine is installed on the supporting table through the moving mechanism, the clamping mechanism is installed on the supporting table, and the clamping mechanism has the clamping and fixing functions.

Description

TECHNICAL FIELD

[0001] The utility model relates to the technical field of cutting, particularly to a sawing swash plate pouring riser processing device. BACKGROUND

[0002] The swash plate is an important part on the automobile, and after the swash plate is cast, the pouring gate and the riser on the casting blank need to be cut off by a cutting machine. The cutting device in the prior art, such as the utility model patent with the patent application number 201020609419.4, mainly comprises a cutting blade, a base and a lighting lamp, and the cutting blade is used to cut the object by rotating. However, the cutting device has the following problems in use: since the cutting device lacks a special clamping and fixing device, the worker needs to hold the object close to the rotating cutting blade to cut the object, which is inconvenient to use, has high labor intensity and poor practicability. UTILITY MODEL CONTENTS

[0003] To solve the above technical problems, the utility model provides a sawing swash plate pouring riser processing device which can clamp and fix the swash plate blank by the clamping mechanism when cutting the swash plate blank, so that the worker does not need to hold the swash plate blank, the labor intensity is reduced, the safety and reliability are improved, and the utility model has high practicability.

[0004] The sawing swash plate pouring riser processing device comprises a supporting table, a controller and a cutting machine, the controller is installed on the upper end of the supporting table, and a saw blade is arranged on the cutting machine; the device further comprises a clamping mechanism and a moving mechanism, the cutting machine is installed on the supporting table through the moving mechanism, the clamping mechanism is installed on the supporting table, and the clamping mechanism has the function of clamping and fixing; when the pouring gate and the riser on the swash plate blank are cut after the swash plate is cast, the plurality of swash plate blanks are clamped and fixed by the clamping mechanism, then the cutting machine drives the saw blade to move through the moving mechanism, then the saw blade rotates through the cutting machine, the rotating saw blade contacts the pouring gate and the riser on the swash plate blank, and the rotating saw blade automatically cuts the pouring gate and the riser on the swash plate blank; when the swash plate blank is cut, the swash plate blank can be clamped and fixed by the clamping mechanism, the worker does not need to hold the swash plate blank, the labor intensity is reduced, the safety and reliability are improved, and the utility model has high practicability.

[0005] Preferably, the moving mechanism includes an electric slide rail, a sliding plate, and a forward and backward moving mechanism. The electric slide rail is mounted on a support platform, and the sliding plate is mounted on the electric slide rail. The electric slide rail is used to move the sliding plate left and right. The forward and backward moving mechanism is mounted on the sliding plate, and the cutting machine is mounted on the forward and backward moving mechanism. The forward and backward moving mechanism is used to move the cutting machine forward and backward. When cutting the gate and riser on the swashplate blank, the electric slide rail moves the sliding plate to the left. The sliding plate drives the forward and backward moving mechanism and the cutting machine to move to the left, so that the saw blade on the cutting machine contacts the gate and riser on the swashplate blank. The gate and riser on the swashplate blank can then be cut by the saw blade. This facilitates the cutting of the swashplate blank.

[0006] Preferably, the forward and backward moving mechanism includes a mounting plate, a servo motor, a lead screw, and a sliding block. The mounting plate is fixedly mounted on the sliding plate, the servo motor is fixedly mounted on the rear end of the mounting plate, the lead screw is rotatably mounted on the mounting plate, and the input end of the lead screw is connected to the servo motor. The sliding block is slidably mounted on the mounting plate and screwed to the lead screw. The cutting machine is fixedly mounted on the upper end of the sliding block. When cutting the gate and riser on the swashplate blank, the servo motor is turned on, and the servo motor drives the lead screw to rotate. The rotating lead screw causes the sliding block to move the cutting machine in the forward and backward direction. The cutting machine drives the saw blade to move in the forward and backward direction, so that the saw blade moves in the forward and backward direction to a position close to the root of the gate and riser. Then, the sliding plate is moved to the left by the electric slide rail, so that the sliding plate drives the mounting plate, the sliding block, and the cutting machine to move to the left, thereby causing the saw blade on the cutting machine to move to the left, so that the saw blade moves to contact the gate and riser, and the saw blade cuts off the gate and riser on the swashplate blank. The forward and backward position of the cutting machine can be adjusted according to the position of the gate and riser on the saw blade. It is convenient to use, has low limitations, and is highly practical.

[0007] Preferably, the clamping mechanism includes a base, a positioning plate, a fixed column, a lifting plate, a screw, a nut, and a pressure plate. The positioning plate is fixedly installed at the front of the base, and positioning surfaces are provided at both the front and lower parts of the positioning plate. The fixed column is fixedly installed at the rear of the base. The rear part of the lifting plate is slidably mounted on the fixed column, and a through hole is provided on the lifting plate. The screw is fixedly installed at the rear of the base, and the screw passes through the through hole of the lifting plate vertically. The diameter of the through hole is larger than the diameter of the screw. The nut is screwed onto the upper part of the screw. The pressure plate is fixedly installed at the lower end of the front part of the lifting plate. The shapes of the front and lower ends of the positioning plate are respectively similar to the rear of the swashplate blank. The shapes of the upper and lower ends are adapted to each other, and the shape of the lower end of the pressure plate is adapted to the shape of the upper end of the swash plate blank. When clamping and fixing the swash plate blank, the swash plate blank is placed on the positioning plate, so that the positioning surfaces of the front and lower ends of the positioning plate are in contact with the rear and lower ends of the swash plate blank, respectively, and the lower end of the pressure plate is in contact with the upper end of the swash plate blank. Then the operator rotates the nut, and the rotating nut presses the lifting plate downward, which in turn causes the lifting plate to drive the pressure plate to descend, so that the pressure plate presses and fixes the swash plate blank tightly on the positioning plate. Then the swash plate blank can be cut by the saw blade on the cutting machine. This facilitates the clamping and fixing of the swash plate blank.

[0008] Preferably, it also includes an air blowing pipe and an air supply hose. The air blowing pipe is fixedly installed at an angle on the cutting machine, with the output end of the air blowing pipe pointing towards the saw blade. The input end of the air blowing pipe is provided with an air supply hose. The air supply hose is connected to an external air cooler. When the saw blade on the cutting machine cuts the inclined plate blank, the air cooler is turned on, so that cold air is blown onto the saw blade through the air supply hose and the inclined plate blank, cooling the saw blade, avoiding excessively high saw blade temperature, and improving the service life of the saw blade.

[0009] Preferably, a protective cover is provided on the support platform, and the protective cover is provided with a sliding door. The clamping mechanism, the moving mechanism, the cutting machine and the saw blade are all located inside the protective cover. Through the above arrangement, the debris generated during the cutting process is prevented from splashing everywhere, and the safety during use is improved.

[0010] Preferably, the cutting machine is equipped with a leakage current protector; this feature improves the safety of the cutting machine during use.

[0011] Compared with the prior art, the beneficial effects of this utility model are as follows: when cutting the slant blank, the slant blank can be clamped and fixed by the clamping mechanism, eliminating the need for workers to hold the slant blank by hand, reducing labor intensity, improving safety and reliability, and making it highly practical. Attached Figure Description

[0012] Figure 1 This is a schematic diagram of the first isometric structure of this utility model;

[0013] Figure 2 This is a schematic diagram of the second isometric structure of this utility model;

[0014] Figure 3 This is a schematic diagram of the clamping mechanism;

[0015] Figure 4 This is a structural diagram of the moving mechanism and the cutting machine;

[0016] Figure 5 This is a structural schematic diagram of the swashplate blank.

[0017] The following are labels in the attached diagram: 1. Support platform; 2. Controller; 3. Cutting machine; 4. Saw blade; 5. Electric slide rail; 6. Sliding plate; 7. Mounting plate; 8. Servo motor; 9. Lead screw; 10. Sliding block; 11. Base; 12. Positioning plate; 13. Fixed column; 14. Lifting plate; 15. Screw; 16. Nut; 17. Pressure plate; 18. Air blowing pipe; 19. Air supply hose; 20. Swashplate blank; 21. Gate; 22. Riser. Detailed Implementation

[0018] To facilitate understanding of this utility model, a more complete description will be given below with reference to the accompanying drawings. This utility model can be implemented in many different forms and is not limited to the embodiments described herein. Rather, these embodiments are provided to make the disclosure of this utility model more thorough and complete.

[0019] Example 1

[0020] like Figures 1 to 5 The sawing device for processing the sloping disc gating gate and riser includes a support platform 1, a controller 2, a cutting machine 3, a clamping mechanism, and a moving mechanism. The controller 2 is installed on the upper end of the support platform 1. The cutting machine 3 is equipped with a saw blade 4 and is installed on the support platform 1 via the moving mechanism. The clamping mechanism is installed on the support platform 1 and has the function of clamping and fixing. When the sloping disc is cast and the gating gate 21 and riser 22 on the sloping disc blank 20 are cut, multiple sloping disc blanks 20 are clamped and fixed by the clamping mechanism. Then, the moving mechanism causes the cutting machine 3 to move the saw blade 4, and the cutting machine 3 causes the saw blade 4 to rotate, so that the rotating saw blade 4 contacts the gate 21 and riser 22 on the inclined plate blank 20, so that the rotating saw blade 4 automatically cuts off the gate 21 and riser 22 on the inclined plate blank 20; when cutting the inclined plate blank 20, the clamping mechanism can clamp and fix the inclined plate blank 20, eliminating the need for workers to hold the inclined plate blank 20, reducing labor intensity, improving safety and reliability, and making it highly practical.

[0021] like Figure 1The moving mechanism includes an electric slide rail 5, a sliding plate 6, and a front-to-back moving mechanism. The electric slide rail 5 is mounted on the support platform 1, and the sliding plate 6 is mounted on the electric slide rail 5. The electric slide rail 5 is used to move the sliding plate 6 left and right. The front-to-back moving mechanism is mounted on the sliding plate 6, and the cutting machine 3 is mounted on the front-to-back moving mechanism. The front-to-back moving mechanism is used to move the cutting machine 3 back and forth. When cutting the gate 21 and riser 22 on the slant blank 20, the electric slide rail 5 moves the sliding plate 6 to the left. The sliding plate 6 drives the front-to-back moving mechanism and the cutting machine 3 to move to the left, so that the saw blade 4 on the cutting machine 3 contacts the gate 21 and riser 22 on the slant blank 20. The gate 21 and riser 22 on the slant blank 20 can be cut by the saw blade 4. This facilitates the cutting of the slant blank 20.

[0022] like Figure 4 The forward and backward moving mechanism includes a mounting plate 7, a servo motor 8, a lead screw 9, and a sliding block 10. The mounting plate 7 is fixedly mounted on the sliding plate 6. The servo motor 8 is fixedly mounted on the rear end of the mounting plate 7. The lead screw 9 is rotatably mounted on the mounting plate 7, and its input end is connected to the servo motor 8. The sliding block 10 is slidably mounted on the mounting plate 7 and screwed onto the lead screw 9. The cutting machine 3 is fixedly mounted on the upper end of the sliding block 10. When cutting the gate 21 and riser 22 on the swashplate blank 20, the servo motor 8 is turned on. The servo motor 8 drives the lead screw 9 to rotate, and the rotating lead screw 9 causes the sliding block 10 to drive the cutting machine 3 in the forward and backward direction. The cutting machine 3 moves the saw blade 4 in the front-to-back direction, bringing it close to the root of the gate 21 and riser 22. Then, the electric slide rail 5 moves the sliding plate 6 to the left, causing the mounting plate 7, sliding block 10, and cutting machine 3 to move to the left. This, in turn, moves the saw blade 4 on the cutting machine 3 to the left, bringing it into contact with the gate 21 and riser 22. The saw blade 4 then cuts off the gate 21 and riser 22 from the slant blank 20. The front-to-back position of the cutting machine 3 can be adjusted according to the position of the gate 21 and riser 22 on the saw blade 4. It is convenient to use, has low limitations, and is highly practical.

[0023] like Figure 3The clamping mechanism includes a base 11, a positioning plate 12, a fixing column 13, a lifting plate 14, a screw 15, a nut 16, and a pressure plate 17. The positioning plate 12 is fixedly installed at the front of the base 11, and positioning surfaces are provided at both the front and lower parts of the positioning plate 12. The fixing column 13 is fixedly installed at the rear of the base 11. The rear part of the lifting plate 14 is slidably mounted on the fixing column 13, and a through hole is provided on the lifting plate 14. The screw 15 is fixedly installed at the rear of the base 11, and the screw 15 passes through the through hole of the lifting plate 14 vertically. The diameter of the through hole is larger than the diameter of the screw 15. The nut 16 is screwed onto the upper part of the screw 15. The pressure plate 17 is fixedly installed at the lower end of the front part of the lifting plate 14. The shapes of the front and lower ends of the positioning plate 12 are respectively similar to those of the inclined plate. The shape of the rear end and lower end of the blank 20 is adapted to each other, and the shape of the lower end of the pressure plate 17 is adapted to the shape of the upper end of the inclined plate blank 20. When clamping and fixing the inclined plate blank 20, the inclined plate blank 20 is placed on the positioning plate 12, so that the rear end and lower end of the inclined plate blank 20 are in contact with the positioning surfaces of the front end and lower end of the positioning plate 12, and the lower end of the pressure plate 17 is in contact with the upper end of the inclined plate blank 20. Then the operator rotates the nut 16, and the rotating nut 16 presses the lifting plate 14 down, which in turn causes the lifting plate 14 to drive the pressure plate 17 to descend, so that the pressure plate 17 presses and fixes the inclined plate blank 20 on the positioning plate 12. Then the inclined plate blank 20 can be cut by the saw blade 4 on the cutting machine 3. This facilitates the clamping and fixing of the inclined plate blank 20.

[0024] like Figure 1 and Figure 4 It also includes an air blowing pipe 18 and an air supply hose 19. The air blowing pipe 18 is fixedly installed at an angle on the cutting machine 3. The output end of the air blowing pipe 18 points towards the saw blade 4. The input end of the air blowing pipe 18 is provided with an air supply hose 19. The air supply hose 19 is connected to an external air cooler. When the saw blade 4 on the cutting machine 3 cuts the inclined plate blank 20, the air cooler is turned on so that cold air is blown onto the saw blade 4 through the air supply hose 19 and the inclined plate blank 20 to cool the saw blade 4, thereby preventing the saw blade 4 from overheating and improving the service life of the saw blade 4.

[0025] The cutting machine 3 is equipped with a leakage current protection device.

[0026] Example 2

[0027] Based on Embodiment 1, a protective cover is also provided on the support platform 1. The protective cover is equipped with a sliding door, and the clamping mechanism, moving mechanism, cutting machine 3 and saw blade 4 are all located inside the protective cover. Through the above arrangement, the debris generated during the cutting process is prevented from splashing everywhere, and the safety during use is improved.

[0028] The cutting machine 3, electric slide rail 5, lead screw 9, and air blowing pipe 18 of the saw bevel plate gating and riser processing device of this utility model are all purchased from the market. Technical personnel in this industry only need to install and operate them according to the accompanying instruction manual, without requiring any creative work from those skilled in the art.

[0029] The above description is only a preferred embodiment of the present utility model. It should be noted that for those skilled in the art, several improvements and modifications can be made without departing from the technical principles of the present utility model, and these improvements and modifications should also be considered within the protection scope of the present utility model.

Claims

1. A saw blade riser processing device, comprising a support platform (1), a controller (2), and a cutting machine (3), wherein the controller (2) is installed on the upper end of the support platform (1), and a saw blade (4) is provided on the cutting machine (3); characterized in that, It also includes a clamping mechanism and a moving mechanism. The cutting machine (3) is mounted on the support table (1) through the moving mechanism, and the clamping mechanism is mounted on the support table (1). The clamping mechanism has the function of clamping and fixing. The clamping mechanism includes a base (11), a positioning plate (12), a fixing column (13), a lifting plate (14), a screw (15), a nut (16), and a pressure plate (17). The positioning plate (12) is fixedly installed on the front of the base (11). The front and lower parts of the positioning plate (12) are provided with positioning surfaces. The fixing column (13) is fixedly installed on the rear of the base (11). The rear of the lifting plate (14) is slidably installed on the fixing column (13). The lifting plate (14) is provided with a through hole. The screw (15) is fixedly installed on the rear of the base (11). The screw (15) passes through the through hole of the lifting plate (14) from top to bottom. The diameter of the through hole is larger than the diameter of the screw (15). The nut (16) is screwed onto the upper part of the screw (15). The pressure plate (17) is fixedly installed on the lower end of the front of the lifting plate (14).

2. The saw bevel plate gating and riser processing device as described in claim 1, characterized in that, The moving mechanism includes an electric slide rail (5), a sliding plate (6), and a front-to-back moving mechanism. The electric slide rail (5) is mounted on the support platform (1), the sliding plate (6) is mounted on the electric slide rail (5), and the electric slide rail (5) is used to move the sliding plate (6) left and right. The front-to-back moving mechanism is mounted on the sliding plate (6), and the cutting machine (3) is mounted on the front-to-back moving mechanism. The front-to-back moving mechanism is used to move the cutting machine (3) back and forth.

3. The saw bevel plate gating and riser processing device as described in claim 2, characterized in that, The forward and backward moving mechanism includes a mounting plate (7), a servo motor (8), a lead screw (9), and a sliding block (10). The mounting plate (7) is fixedly mounted on the sliding plate (6). The servo motor (8) is fixedly mounted on the rear end of the mounting plate (7). The lead screw (9) is rotatably mounted on the mounting plate (7). The input end of the lead screw (9) is connected to the servo motor (8). The sliding block (10) is slidably mounted on the mounting plate (7). The sliding block (10) is screwed onto the lead screw (9). The cutting machine (3) is fixedly mounted on the upper end of the sliding block (10).

4. The saw bevel plate gating and riser processing device as described in claim 1, characterized in that, It also includes an air blowing pipe (18) and an air supply hose (19). The air blowing pipe (18) is fixedly installed at an angle on the cutting machine (3). The output end of the air blowing pipe (18) faces the saw blade (4). The input end of the air blowing pipe (18) is provided with an air supply hose (19).

5. The saw bevel plate gating and riser processing device as described in claim 1, characterized in that, The support platform (1) is equipped with a protective cover, which has a sliding door. The clamping mechanism, the moving mechanism, the cutting machine (3) and the saw blade (4) are all located inside the protective cover.

6. The saw bevel plate gating and riser processing device as described in claim 1, characterized in that, The cutting machine (3) is equipped with a leakage current protection device.

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