Welding structure based on ceramic gasket paste
By introducing components such as protective plates and limit bolts into the welded structure with ceramic gaskets, the problem of lack of protection for the equipment's welding components is solved, ensuring the safety and observability of welding operations and guaranteeing the normal operation of the equipment.
Patent Information
- Application Number
- CN202520118057.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-01-18
- Publication Date
- 2026-02-10
- Estimated Expiration
- 2035-01-18
AI Technical Summary
The lack of protective components in the welding components of existing equipment makes it difficult to operate and results in insufficient safety during operation.
A welding structure based on ceramic gaskets was designed, including components such as protective plates, limiting bolts, and sliding mounting plates. By combining these components, the work area can be effectively protected during welding operations, thereby improving safety.
The detachable and fixed design of the protective plate enhances the safety and visibility of welding operations, ensuring the normal operation of the equipment and the smooth progress of subsequent operations.
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Figure CN223889239U_ABST
Abstract
Description
Technical Field
[0001] This application belongs to the field of welding technology, specifically a welding structure based on ceramic gaskets. Background Technology
[0002] A welded structure based on ceramic gaskets is suitable for high-temperature operating environments. Secondly, ceramic gaskets possess excellent electrical insulation properties, effectively preventing short circuits or electrical faults caused by excessive conductivity in the weld joint, making them particularly suitable for equipment in electronics, communications, and other fields with high electrical insulation requirements. Furthermore, ceramic gaskets exhibit excellent corrosion resistance, preventing corrosion of the weld joint in harsh environments and extending the equipment's service life. The high hardness of ceramic materials provides good mechanical support during welding, reducing joint cracking or loosening caused by uneven pressure, and enhancing the stability and fatigue resistance of the welded structure. Welded structures using ceramic gaskets also have a low coefficient of thermal expansion, with a smaller difference in thermal expansion compared to metallic materials, helping to reduce stress concentration caused by thermal expansion and contraction, further improving the reliability of the weld joint. Finally, the high machining precision of ceramic gaskets ensures the sealing performance of the weld joint, preventing leakage or performance degradation due to poor sealing.
[0003] For example, CN203076797U discloses a welding structure based on ceramic gaskets, including ceramic gaskets, a first weldment, and a second weldment. The ceramic gasket includes tin foil tape and a ceramic gasket. The ceramic gasket is in the shape of a long strip. The ceramic gasket is attached to the tin foil tape. There is a weld between the first and second weldments, and the ceramic gasket is attached below the weld between the first and second weldments via tin foil tape. Several slits are evenly spaced on the ceramic gasket. This utility model uses ceramic gaskets for single-sided welding and double-sided forming, which can improve work efficiency and reduce costs. The ceramic gasket has multiple slits evenly spaced, making it easy to adjust the length and form ceramic gaskets of any length. The gasket is connected by aluminum foil tape, and the ceramic gasket is fixed to the weld by aluminum foil tape. It can be removed by tearing off the gasket. It is convenient to use and does not require root cleaning.
[0004] However, in common equipment operation, protective components are not installed for the welded parts, making it inconvenient for workers to operate the equipment. Utility Model Content
[0005] The purpose of this application is to provide a welding structure based on ceramic gaskets to solve the problem of setting protective components for equipment welding components mentioned above.
[0006] The technical solution adopted in this application is as follows: A welding structure based on ceramic gaskets includes a main body of equipment. A mounting plate is fixedly connected to the upper end of the main body of equipment. A sliding mounting plate is slidably connected to the upper end of the mounting plate. A working component is fixedly connected to the side of the sliding mounting plate. A protective plate is slidably connected to the lower end of the working component. A handle is fixedly connected to the side of the protective plate. Multiple rectangular plates are fixedly connected inside the protective plate. Multiple fixing holes are opened on the side of the protective plate at adjacent positions of the rectangular plates. Multiple limiting bolts are threadedly connected to the side of the working component. The other end of the limiting bolts passes through the working component and is inserted into the fixing holes at corresponding positions on the side of the protective plate.
[0007] By adopting the above technical solution, the protective plate facilitates the protection of the lower working area of the working component during equipment use, thereby improving the safety of the component during welding and facilitating subsequent operations. When welding is required, the worker removes the limiting bolt from the side of the working component, then pulls the protective plate out from inside the working component by holding the handle. After pulling the protective plate to the appropriate position, the worker re-inserts the limiting bolt into the corresponding fixing hole on the side of the working component and connects it to the fixing hole on the side of the protective plate, thereby fixing the position of the protective plate and facilitating the protective operation. The rectangular plate allows the worker to observe the working status of the lower component of the working component and facilitates adjustment during operation. After the operation is completed, the limiting bolt is removed, the protective plate is moved back to the initial position, and then the position is fixed by using the limiting bolt again. This structure facilitates the use of the equipment.
[0008] In a preferred embodiment, a welding head is provided at the lower end of the working component adjacent to the protective plate, and a plurality of first protective plates are fixedly connected at the upper end of the equipment body adjacent to the mounting plate.
[0009] By adopting the above technical solution, the welding head facilitates welding operations, thereby ensuring the normal operation of the equipment. The first protective plate facilitates protective operations, ensuring the subsequent normal operation of the equipment.
[0010] In a preferred embodiment, a plurality of rectangular side plates are fixedly connected to the side of the sliding mounting plate, and the rectangular side plates are threadedly connected with fixing bolts. The other end of the fixing bolt passes through the rectangular side plate and is inserted into a hole provided at the upper end of the mounting plate.
[0011] By adopting the above technical solution, the rectangular side plate is convenient for mounting the fixing bolt, which facilitates fixing after the sliding mounting plate position is adjusted. The other end of the fixing bolt passes through the rectangular side plate and is inserted into the hole provided at the upper end of the mounting plate to restrict the position of the sliding mounting plate in the mounting plate.
[0012] In a preferred embodiment, a workbench is fixedly connected to the upper end of the main body of the equipment at the middle position of the adjacent first protective plate, and multiple support plates are fixedly connected to the upper end of the workbench.
[0013] By adopting the above technical solution, the ceramic gaskets to be welded can be conveniently placed on the workbench, thus facilitating subsequent operations, and the cylinder assembly can be conveniently mounted using the support plate.
[0014] In a preferred embodiment, a cylinder assembly is fixedly connected to the upper end of the support plate, and a telescopic plate is slidably connected to the side of the cylinder assembly.
[0015] By adopting the above technical solution, the telescopic plate is moved and extended by a cylinder assembly, which facilitates the adjustment of the working length of the telescopic plate and makes it easy to adapt to different ceramic gaskets, thus improving the adaptability of the equipment.
[0016] In a preferred embodiment, a rotating screw is threaded to one end of the telescopic plate away from the cylinder assembly, and an annular plate is fixedly connected to the other end of the rotating screw through the telescopic plate.
[0017] By adopting the above technical solution, the position of the annular plate is moved by rotating the screw, which makes it convenient for the operator to hold and rotate the screw to adjust the position of the annular plate during equipment use, thereby limiting the ceramic gaskets in the workbench and ensuring the stability of the ceramic gaskets, which is convenient for welding operations.
[0018] In a preferred embodiment, a plurality of supporting table legs are fixedly connected to the lower end of the main body of the equipment, and an operating table is provided on the side of the main body of the equipment.
[0019] By adopting the above technical solution, the supporting table legs can easily support the position of the main body of the equipment, thereby ensuring the stability of the structural components during the operation of the equipment. The operating table facilitates the operation of the equipment by the staff, thereby meeting different work needs.
[0020] In a preferred embodiment, an outer rectangular plate is provided on the side of the main body of the device adjacent to the operating table, and heat dissipation holes are provided on the side of the main body of the device opposite to the outer rectangular plate.
[0021] By adopting the above technical solution, the outer rectangular plate is easy for staff to open, thereby facilitating maintenance of the components inside the equipment body. The heat dissipation holes facilitate ventilation and heat dissipation for the equipment body, ensuring stable internal temperature during operation.
[0022] In summary, due to the adoption of the above technical solution, the beneficial effects of this application are:
[0023] In this application, during the use of the equipment, a protective plate is used to facilitate the protection of the lower working area of the working component, thereby improving the safety of the component during welding and facilitating subsequent operations. When welding is required, the worker removes the limiting bolt from the side of the working component, then pulls the protective plate out from inside the working component by holding the handle. After pulling the protective plate to a suitable position, the worker re-inserts the limiting bolt into the corresponding fixing hole on the side of the working component and connects it to the side of the protective plate, thereby fixing the position of the protective plate and facilitating its protective operation. The rectangular plate allows the worker to observe the working status of the lower component of the working component and facilitates adjustment during operation. After the work is completed, the limiting bolt is removed, and the protective plate is moved back to its initial position. The position is then fixed using the limiting bolt. This structure facilitates the use of the equipment. Attached Figure Description
[0024] Figure 1 This is a schematic diagram of the welding structure based on ceramic gaskets in this application;
[0025] Figure 2 This is a schematic diagram of the unfolded structure of the protective plate in this application;
[0026] Figure 3 This is a schematic diagram of the side structure of the welded structure based on ceramic gasket in this application;
[0027] Figure 4 This is a schematic diagram of the back structure of the welding structure based on ceramic gasket in this application;
[0028] Figure 5 For this application Figure 2 Enlarged view of point A in the middle.
[0029] The markings in the diagram are: 1. Main body of the equipment; 2. Welding head; 3. Supporting table leg; 4. Operating table; 5. First protective plate; 6. Telescopic plate; 7. Rotating screw; 8. Limit bolt; 9. Working component; 10. Sliding mounting plate; 11. Handle; 12. Protective plate; 13. Fixing bolt; 14. Rectangular side plate; 15. Mounting plate; 16. Cylinder assembly; 17. Support plate; 18. Operating table; 19. Outer rectangular plate; 20. Heat dissipation hole; 21. Annular plate; 22. Rectangular plate. Detailed Implementation
[0030] To make the objectives, technical solutions, and advantages of the embodiments of this application clearer, the technical solutions in the embodiments of this application will be clearly and completely described below in conjunction with the embodiments of this application. Obviously, the described embodiments are only some embodiments of this application, not all embodiments. Based on the embodiments in this application, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of this application.
[0031] Example
[0032] Reference Figure 1-5 A welding structure based on ceramic gaskets includes a main body 1. A mounting plate 15 is fixedly connected to the upper end of the main body 1. A sliding mounting plate 10 is slidably connected to the upper end of the mounting plate 15. A working component 9 is fixedly connected to the side of the sliding mounting plate 10. A protective plate 12 is slidably connected to the lower end of the working component 9. A handle 11 is fixedly connected to the side of the protective plate 12. Multiple rectangular plates 22 are fixedly connected inside the protective plate 12. Multiple fixing holes are opened on the side of the protective plate 12 adjacent to the rectangular plates 22. Multiple limiting bolts 8 are threadedly connected to the side of the working component 9. The other end of each limiting bolt 8 passes through the working component 9 and is inserted into the corresponding fixing holes on the side of the protective plate 12. During use, the protective plate 12 facilitates protection of the lower working area of the working component 9. This improves the safety of the components during welding and facilitates subsequent operations. When welding is required, the worker removes the limiting bolt 8 from the side of the working component 9, then pulls the protective plate 12 out of the working component 9 by holding the handle 11. After pulling the protective plate 12 to the appropriate position, the worker re-inserts the limiting bolt 8 into the side of the working component 9 and connects it to the corresponding fixing hole on the side of the protective plate 12, thereby fixing the position of the protective plate 12 and facilitating its protective operation. The rectangular plate 22 allows the worker to observe the operation of the components at the lower end of the working component 9 and facilitates adjustment. After the operation is completed, the limiting bolt 8 is removed and the protective plate 12 is moved back to its initial position. The position is then fixed by using the limiting bolt 8.
[0033] Reference Figure 1-4 The lower end of the working component 9 is provided with a welding head 2 adjacent to the protective plate 12. The upper end of the equipment body 1 is fixedly connected with multiple first protective plates 5 adjacent to the mounting plate 15. The welding head 2 facilitates welding operations, thereby ensuring the normal operation of the equipment. The first protective plates 5 facilitate protective operations and ensure the subsequent normal operation of the equipment.
[0034] Reference Figure 1-4 Multiple rectangular side plates 14 are fixedly connected to the side of the sliding mounting plate 10. The rectangular side plates 14 are threaded with fixing bolts 13. The other end of the fixing bolts 13 passes through the rectangular side plates 14 and is inserted into the holes provided at the upper end of the mounting plate 15. The rectangular side plates 14 facilitate the mounting of the fixing bolts 13, thereby facilitating the fixing of the sliding mounting plate 10 after the position is adjusted. The other end of the fixing bolts 13 passes through the rectangular side plates 14 and is inserted into the holes provided at the upper end of the mounting plate 15 to restrict the position of the sliding mounting plate 10 in the mounting plate 15.
[0035] Reference Figure 1-4 The upper end of the main body 1 is fixedly connected to a workbench 18 located in the middle of the adjacent first protective plate 5. Multiple support plates 17 are fixedly connected to the upper end of the workbench 18. The workbench 18 facilitates the placement of ceramic gaskets that need to be welded, thus facilitating subsequent operations. The support plates 17 facilitate the mounting of the cylinder assembly 16.
[0036] Reference Figure 1-4 A cylinder assembly 16 is fixedly connected to the upper end of the support plate 17, and a telescopic plate 6 is slidably connected to the side of the cylinder assembly 16. The telescopic plate 6 is moved and extended by the cylinder assembly 16 to facilitate the adjustment of the working length of the telescopic plate 6, thereby making it easy to adapt to different ceramic gaskets and improve the adaptability of the equipment.
[0037] Reference Figure 1-4 One end of the telescopic plate 6 away from the cylinder assembly 16 is threadedly connected to a rotating screw 7. The other end of the rotating screw 7 passes through the telescopic plate 6 and is fixedly connected to an annular plate 21. By using the rotating screw 7 to move the position of the annular plate 21, it is convenient for the operator to hold the rotating screw 7 to adjust the position of the annular plate 21 during the use of the equipment, thereby limiting the ceramic gasket in the workbench 18, ensuring the stability of the ceramic gasket position, and facilitating welding operations.
[0038] Reference Figure 1-4 Multiple support legs 3 are fixedly connected to the lower end of the main body 1 of the equipment. An operating table 4 is provided on the side of the main body 1 of the equipment. The support legs 3 are convenient for supporting the position of the main body 1 of the equipment, thereby ensuring the stability of the structural components during the operation of the equipment. The operating table 4 is convenient for the staff to operate the equipment, thereby meeting different work needs.
[0039] Reference Figure 1-4An outer rectangular plate 19 is provided on the side of the main body 1 adjacent to the operating table 4. A heat dissipation hole 20 is provided on the side of the main body 1 opposite to the outer rectangular plate 19. The outer rectangular plate 19 is easy for the staff to open, so as to facilitate the maintenance of the components inside the main body 1. The heat dissipation hole 20 is convenient for ventilation and heat dissipation of the main body 1, ensuring the temperature stability of the internal structure during operation.
[0040] The implementation principle of the welding structure embodiment based on ceramic gasket in this application is as follows:
[0041] During equipment use, the protective plate 12 facilitates protection of the lower working area of the working component 9, thereby improving the safety of the component during welding and facilitating subsequent operations. When welding is required, the operator removes the limiting bolt 8 from the side of the working component 9, then pulls the protective plate 12 out from inside the working component 9 by holding the handle 11. After pulling the protective plate 12 to the appropriate position, the operator re-inserts the limiting bolt 8 into the corresponding fixing hole on the side of the working component 9, thus fixing the position of the protective plate 12 and facilitating its protective operation. The rectangular plate 22 allows the operator to observe the working status of the lower component of the working component 9 and facilitates adjustment. After the operation is completed, the limiting bolt 8 is removed, and the protective plate 12 is moved back to its initial position. The position is then fixed using the limiting bolt 8. This structure facilitates the use of the protective plate 12 for protective operations during equipment use, thereby improving the safety of the welding operation.
[0042] The above embodiments are only used to illustrate the technical solutions of this application, and are not intended to limit them. Although this application has been described in detail with reference to the foregoing embodiments, those skilled in the art should understand that modifications can still be made to the technical solutions described in the foregoing embodiments, or equivalent substitutions can be made to some of the technical features. Such modifications or substitutions do not cause the essence of the corresponding technical solutions to deviate from the spirit and scope of the technical solutions of the embodiments of this application.
Claims
1. A welding structure based on ceramic gaskets, comprising a main body of equipment (1), characterized in that: The upper end of the main body (1) of the equipment is fixedly connected to a mounting plate (15), the upper end of the mounting plate (15) is slidably connected to a sliding mounting plate (10), the side of the sliding mounting plate (10) is fixedly connected to a working component (9), the lower end of the working component (9) is slidably connected to a protective plate (12), the side of the protective plate (12) is fixedly connected to a handle (11), the inside of the protective plate (12) is fixedly connected to multiple rectangular plates (22), the side of the protective plate (12) is provided with multiple fixing holes at adjacent positions of the rectangular plates (22), the side of the working component (9) is threadedly connected to multiple limiting bolts (8), the other end of the limiting bolts (8) passes through the working component (9) and is inserted into the fixing hole at the corresponding position on the side of the protective plate (12).
2. The welding structure based on ceramic gaskets as described in claim 1, characterized in that: The lower end of the working component (9) is provided with a welding working head (2) adjacent to the protective plate (12), and the upper end of the equipment body (1) is fixedly connected with a plurality of first protective plates (5) adjacent to the mounting plate (15).
3. The welding structure based on ceramic gaskets as described in claim 1, characterized in that: The sliding mounting plate (10) has multiple rectangular side plates (14) fixedly connected to its side. The rectangular side plates (14) are threaded with fixing bolts (13). The other end of the fixing bolts (13) passes through the rectangular side plates (14) and is inserted into the holes provided at the upper end of the mounting plate (15).
4. The welding structure based on ceramic gaskets as described in claim 1, characterized in that: The upper end of the main body (1) of the equipment is fixedly connected to a workbench (18) located in the middle of the adjacent first protective plate (5), and the upper end of the workbench (18) is fixedly connected to multiple support plates (17).
5. The welding structure based on ceramic gaskets as described in claim 4, characterized in that: The upper end of the support plate (17) is fixedly connected to a cylinder assembly (16), and the side of the cylinder assembly (16) is slidably connected to a telescopic plate (6).
6. The welding structure based on ceramic gaskets as described in claim 5, characterized in that: The telescopic plate (6) is threaded to a rotating screw (7) at one end away from the cylinder assembly (16), and the other end of the rotating screw (7) is fixedly connected to an annular plate (21) through the telescopic plate (6).
7. The welding structure based on ceramic gaskets as described in claim 1, characterized in that: The lower end of the main body (1) of the equipment is fixedly connected with multiple supporting table legs (3), and an operating table (4) is provided on the side of the main body (1).
8. The welding structure based on ceramic gaskets as described in claim 1, characterized in that: The side of the main body of the equipment (1) is provided with an outer rectangular plate (19) adjacent to the operating table (4), and the side of the main body of the equipment (1) is provided with heat dissipation holes (20) on the opposite side of the outer rectangular plate (19).
Citation Information
Patent Citations
Welding structure based on ceramic gasket adhesive
CN203076797U