Air suction pipe welding tool

By designing a welding fixture for suction pipes, and utilizing drive components and positioning rotation components to achieve automatic rotational welding of suction pipes, the problems of low production efficiency and poor welding quality were solved, the finished product qualification rate was improved, and labor costs were reduced.

CN223889315UActive Publication Date: 2026-02-10FOSHAN SHUNDE DISTRICT JIEYONG ELECTRIC IND
View PDF 1 Cites 0 Cited by

Patent Information

Application Number
CN202520427449.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-03-11
Publication Date
2026-02-10
Estimated Expiration
2035-03-11

AI Technical Summary

Technical Problem

The existing production process of air intake tubes suffers from low production efficiency, high cost, and easy injury due to unskilled manual operation, and the welding quality is difficult to guarantee.

Method used

A suction pipe welding fixture was designed, including a fixed base, a cantilever, a drive assembly, a lower positioning and rotating assembly, and an upper positioning and rotating assembly. The drive assembly drives the suction pipe to rotate, and the upper and lower positioning and rotating assemblies are used for positioning and clamping to achieve automatic rotation welding. Cooling liquid is used to prevent deformation.

Benefits of technology

The automated rotary welding of the suction pipe has been achieved, reducing labor costs, improving welding quality and finished product qualification rate, reducing solder bubbles, ensuring coaxial positioning of the upper and lower ends of the suction pipe, and avoiding problems such as unfamiliarity and injury caused by manual operation.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN223889315U_ABST
    Figure CN223889315U_ABST
Patent Text Reader

Abstract

The utility model discloses an air suction pipe welding tool, which belongs to the technical field of welding tools and comprises a fixed base, a cantilever, a driving component, a lower positioning rotating component and a support frame component are arranged on the fixed base, the driving component is arranged on the cantilever and is in driving connection with the lower positioning rotating component, and an upper positioning rotating component is arranged on the support frame component and is in driving connection with the upper positioning rotating component. And an air suction pipe is positioned and pressed between the upper positioning rotating assemblies. The welding tool is matched with a welding device to achieve automatic rotary welding of the air suction pipe, production cost is low, welding quality is high, the upper end and the lower end of the air suction pipe can rotate on the same longitudinal line, the eccentric problem is avoided, and practicability is high.
Need to check novelty before this filing date? Find Prior Art

Description

TECHNICAL FIELD

[0001] The utility model relates to welding frock technical field, concretely is a kind of suction pipe welding frock. BACKGROUND

[0002] The utility model discloses a kind of copper-iron combined seamless suction pipes of Chinese patent No.CN202022265661.0, it includes the outer conduit of metal material, inner conduit and annular soldering material. The above-mentioned suction pipe when producing, first, soldering material is set in outer conduit, then inner conduit is placed on outer conduit, again, inner conduit is embedded into outer conduit by compacting device, to complete suction pipe semi-finished product, finally, suction pipe semi-finished product is welded in artificial way, and the artificial welding way of suction pipe semi-finished product not only low production efficiency, high cost, and unskilled or tired condition is very easy to appear in the operation process of artificial, to cause suction pipe finished product low qualification rate, worker is wounded etc. UTILITY MODEL CONTENTS

[0003] The utility model aims at providing a kind of suction pipe welding frock to overcome the deficiencies in the prior art.

[0004] A kind of suction pipe welding frock designed according to the purpose, including fixed base, the fixed base is provided with cantilever, drive assembly, lower positioning rotary component, support frame component, wherein, the drive assembly is set on the cantilever, and is drivenly connected with the lower positioning rotary component, the support frame component is provided with upper positioning rotary component, and the upper positioning rotary component is positioned and compacted with suction pipe between the upper positioning rotary component.

[0005] The drive assembly includes drive motor, transmission belt, lower bearing seat, rotating shaft;Wherein, the cantilever extends to the side of the fixed base, the drive motor is fixedly set on the cantilever, and its drive end is connected with driving wheel, the lower bearing seat is set on the fixed base, the rotating shaft is rotatably set on the lower bearing seat, and its upper end is connected with driven wheel, and the transmission belt is wound on the driving wheel and the driven wheel.

[0006] The lower positioning rotary component includes lower positioning piece, the lower positioning piece is connected with the rotating shaft, and the lower positioning piece is provided with lower positioning part, and the lower positioning piece is positioned and matched with the lower end of the suction pipe through the lower positioning part.

[0007] Lower exhaust hole that is communicated with the inside of the suction pipe is provided on the lower positioning piece and / or the rotating shaft.

[0008] Cover plate is provided on the cantilever, and the cover plate is covered on the drive end of the drive motor, transmission belt, the driving wheel, the driven wheel outside.

[0009] The support frame assembly comprises a positioning seat, a support rod and a connecting block, wherein the positioning seat is located on one side of the lower bearing seat and fixed on the fixed base, the support rod extends longitudinally and is fixed on the positioning seat, and the connecting block is arranged on the support rod, and the upper positioning and rotating assembly is arranged on the connecting block.

[0010] The upper positioning and rotating assembly comprises an upper bearing seat, a guide rod and an upper pressing piece, wherein the upper bearing seat is fixedly arranged on the connecting block, the guide rod extends longitudinally and is rotationally arranged on the upper bearing seat, and the upper pressing piece is connected with the guide rod in a matched mode and is positioned and matched with the upper end of the air suction pipe.

[0011] The upper pressing piece is vertically opposite to the lower positioning piece.

[0012] The upper pressing piece is provided with an upper exhaust guide sleeve, the upper exhaust guide sleeve is provided with an upper positioning portion and an upper exhaust hole, the upper exhaust guide sleeve is positioned and matched with the upper end of the air suction pipe through the upper positioning portion, and the upper exhaust guide sleeve is communicated with the inside of the air suction pipe through the upper exhaust hole.

[0013] The lower bearing seat is provided with a groove for storing cooling liquid.

[0014] Compared with the prior art, the improved structure has the following advantages:

[0015] 1. The lower positioning and rotating assembly is driven by the driving assembly, so that the air suction pipe is rotated, and the automatic rotary welding of the air suction pipe can be realized by cooperating with the working of the welding device, which not only effectively reduces the labor cost and avoids the problems of unskilled operation, tiredness and injury, but also ensures that the periphery of the air suction pipe can be uniformly heated, so that the solder can be uniformly and fully filled into the air suction pipe after melting, and the air bubbles generated during melting of the solder are reduced, thereby improving the welding quality of the air suction pipe.

[0016] 2. The air suction pipe is positioned and pressed by the cooperation of the upper positioning and rotating assembly and the upper positioning and rotating assembly, the upper and lower ends of the air suction pipe can not be eccentrically rotated, the upper and lower ends of the air suction pipe are on the same longitudinal line for rotation, and the qualified rate of the welded product of the air suction pipe is ensured. BRIEF DESCRIPTION OF DRAWINGS

[0017] Figure 1 It is an assembly structure schematic view of one embodiment of the utility model.

[0018] Figure 2 It is another view assembly structure schematic view of one embodiment of the utility model.

[0019] Figure 3The assembly sectional view structural schematic diagram of one embodiment of the utility model.

[0020] Figure 4 The exploded structural schematic diagram of one embodiment of the utility model.

[0021] Figure 5 The another angle of view exploded structural schematic diagram of one embodiment of the utility model. DETAILED DESCRIPTION

[0022] In order to make the above object, features and advantages of the utility model more apparent, obvious and easy to understand, the specific embodiments of the utility model are described in detail below in combination with the drawings. In the following description, a lot of specific details are set forth in order to fully understand the utility model. But the utility model can be implemented in many other ways different from the description herein, and those skilled in the art can make similar improvements without departing from the connotation of the utility model, so the utility model is not limited by the following disclosed specific embodiments.

[0023] The utility model is further described below in combination with the drawings and embodiments.

[0024] Reference Figures 1-5 The air suction pipe welding tool includes a fixed base 1, the fixed base 1 is provided with a cantilever 2, a driving assembly, a lower positioning rotary assembly, a support frame assembly, wherein the driving assembly is arranged on the cantilever 2 and is drivingly connected with the lower positioning rotary assembly, the support frame assembly is provided with an upper positioning rotary assembly, and the upper positioning rotary assembly is positioned and compressed with the air suction pipe 3.

[0025] In the embodiment, the driving assembly is used to drive the lower positioning rotary assembly, so that the air suction pipe 3 is rotated, and the automatic rotation welding of the air suction pipe 3 can be realized by cooperating with the work of the welding device. Not only the labor cost is effectively reduced, but also the problems such as unskilled operation, tiredness and injury of workers are avoided. In addition, the rotation welding mode can ensure that the periphery of the air suction pipe 3 is uniformly heated, so that the solder can be uniformly and fully filled into the air suction pipe 3 after melting, and the air bubbles generated during melting of the solder are reduced, thereby improving the welding quality of the air suction pipe 3.

[0026] In addition, the air suction pipe 3 is positioned and compressed by the cooperation of the upper positioning rotary assembly and the upper positioning rotary assembly, so that the upper and lower ends of the air suction pipe 3 will not be eccentrically rotated, the upper and lower ends of the air suction pipe 3 are on the same vertical line for rotation, so that the qualified rate of the air suction pipe 3 welding product is ensured.

[0027] The drive assembly includes a drive motor 4, a transmission belt 5, a lower bearing seat 6, and a rotating shaft 7; wherein, the cantilever 2 extends toward the fixed base 1, the drive motor 4 is fixedly mounted on the cantilever 2 and its drive end is connected to a drive wheel, the lower bearing seat 6 is mounted on the fixed base 1, the rotating shaft 7 is rotatably mounted on the lower bearing seat 6 and a driven wheel is connected thereto, and the transmission belt 5 is wound around the drive wheel and the driven wheel.

[0028] In this embodiment, when the drive motor 4 is working, it drives the drive wheel to rotate. When the drive wheel rotates, it drives the driven wheel to rotate through the transmission belt 5. When the driven wheel rotates, it drives the rotating shaft 7 to rotate on the lower bearing seat 6.

[0029] The lower positioning rotation assembly includes a lower positioning component 8, which is connected to the rotating shaft 7 and has a lower positioning part 9. The lower positioning component 8 is positioned and engaged with the lower end of the suction pipe 3 through the lower positioning part 9.

[0030] In this embodiment, the rotating shaft 7 can drive the lower positioning member 8 to rotate together when it rotates. At the same time, since the lower positioning part 9 is positioned and cooperates with the air suction pipe 3, the lower positioning member 8 can drive the air suction pipe 3 to rotate as well when it rotates.

[0031] A cover plate 10 is provided on the cantilever 2, which covers the drive end of the drive motor 4, the transmission belt 5, the drive wheel, and the driven wheel.

[0032] In this embodiment, the cover plate 10 is used to cover the drive end of the drive motor 4, the transmission belt 5, the driving wheel, and the driven wheel to avoid the influence of foreign objects on the drive end of the drive motor 4, the transmission belt 5, the driving wheel, and the driven wheel, and to ensure the stability of the power transmission.

[0033] The support frame assembly includes a positioning seat 11, a support rod 12, and a connecting block 13. The positioning seat 11 is located on one side of the lower bearing seat 6 and is fixed on the fixed base 1. The support rod 12 extends longitudinally and is fixed on the positioning seat 11. The connecting block 13 is disposed on the support rod 12, and the upper positioning rotation assembly is disposed on the connecting block 13.

[0034] The upper positioning and rotating assembly includes an upper bearing seat 14, a guide rod 15, and an upper pressure member 16. The upper bearing seat 14 is fixedly mounted on the connecting block 13. The guide rod 15 extends longitudinally and is rotatably mounted on the upper bearing seat 14. The upper pressure member 16 is connected to the guide rod 15 and is positioned and engaged with the upper end of the suction pipe 3.

[0035] The upper pressing member 16 and the lower positioning member 8 are positioned opposite each other to achieve the positioning of the upper and lower ends of the suction pipe 3.

[0036] In this embodiment, the position of the connecting block 13 can be adjusted on the support rod 12 according to the different sizes of the suction pipe 3, thereby adjusting the setting height of the upper pressure member 16. This not only improves the application range of the welding fixture, but also effectively presses and positions the suction pipe 3.

[0037] The upper pressure component 16 is provided with an upper exhaust guide sleeve 17, which is provided with an upper positioning part 18 and an upper exhaust hole. The upper exhaust guide sleeve 17 is positioned and engaged with the upper end of the suction pipe 3 through the upper positioning part 18, and the upper exhaust guide sleeve 17 is connected to the inside of the suction pipe 3 through the upper exhaust hole.

[0038] The lower positioning member 8 and / or the rotating shaft 7 are provided with a lower exhaust hole that communicates with the inside of the suction pipe 3.

[0039] In this embodiment, both the lower positioning member 8 and the rotating shaft 7 are provided with lower exhaust holes, and the upper exhaust guide sleeve 17 is also provided with upper exhaust holes. Both the upper and lower exhaust holes are connected to the interior of the suction pipe 3, allowing air to enter the interior of the suction pipe 3, thereby improving the welding quality of the suction pipe 3. Furthermore, the cooperation between the upper positioning part 18 and the lower positioning part 9 can effectively position the upper and lower ends of the suction pipe 3, preventing displacement or loosening of the suction pipe 3 during welding.

[0040] The lower bearing housing 6 is provided with a groove for storing coolant.

[0041] In this embodiment, the groove can hold cooling liquid, which is used to cool the rotating shaft 7, thereby cooling the lower positioning component 8 and the suction pipe 3 simultaneously. This effectively prevents the suction pipe 3 from deforming due to heat during welding, further improving the welding yield of the suction pipe 3. In addition, the entire welding fixture can be placed on a container holding cooling liquid, allowing the cooling liquid to immerse the rotating shaft 7 or the lower positioning component 8, also achieving welding cooling of the suction pipe 3.

[0042] The cover plate 10 can be fixed to the cantilever 2 in a sealed manner, that is, a sealing element is provided between the cover plate 10 and the cantilever 2, and the two are connected by the sealing element, thereby avoiding the influence of the coolant on the drive end of the drive motor 4, the transmission belt 5, the drive wheel, and the driven wheel.

[0043] The above describes the preferred embodiments of this utility model, illustrating and describing its basic principles, main features, and advantages. Those skilled in the art should understand that this utility model is not limited to the above embodiments. The embodiments and descriptions in the specification are merely illustrative of the principles of this utility model. Various changes and modifications can be made without departing from the spirit and scope of this utility model, and all such changes and modifications fall within the scope of protection of this utility model as defined by the appended claims and their equivalents.

Claims

1. A suction pipe welding fixture, comprising a fixed base (1), characterized in that: The fixed base (1) is provided with a cantilever (2), a drive assembly, a lower positioning rotation assembly, and a support frame assembly. The drive assembly is located on the cantilever (2) and is drivenly connected to the lower positioning rotation assembly. The support frame assembly is provided with an upper positioning rotation assembly. An air suction pipe (3) is positioned and pressed between the upper positioning rotation assembly and the upper positioning rotation assembly.

2. The suction pipe welding fixture according to claim 1, characterized in that: The drive assembly includes a drive motor (4), a transmission belt (5), a lower bearing seat (6), and a rotating shaft (7); wherein, the cantilever (2) extends toward the fixed base (1), the drive motor (4) is fixedly mounted on the cantilever (2) and its drive end is connected to a drive wheel, the lower bearing seat (6) is mounted on the fixed base (1), the rotating shaft (7) is rotatably mounted on the lower bearing seat (6) and a driven wheel is connected thereon, and the transmission belt (5) is wound around the drive wheel and the driven wheel.

3. The suction pipe welding fixture according to claim 2, characterized in that: The lower positioning rotation assembly includes a lower positioning component (8), which is connected to the rotating shaft (7) and has a lower positioning part (9) thereon. The lower positioning component (8) is positioned and engaged with the lower end of the air intake pipe (3) through the lower positioning part (9).

4. The suction pipe welding fixture according to claim 3, characterized in that: The lower positioning member (8) and / or the rotating shaft (7) are provided with a lower exhaust hole that communicates with the interior of the air intake pipe (3).

5. The suction pipe welding fixture according to claim 2, characterized in that: A cover plate (10) is provided on the cantilever (2), and the cover plate (10) covers the drive end of the drive motor (4), the transmission belt (5), the drive wheel, and the driven wheel.

6. The suction pipe welding fixture according to claim 3, characterized in that: The support frame assembly includes a positioning seat (11), a support rod (12), and a connecting block (13). The positioning seat (11) is located on one side of the lower bearing seat (6) and fixed on the fixed base (1). The support rod (12) extends longitudinally and is fixed on the positioning seat (11). The connecting block (13) is disposed on the support rod (12). The upper positioning rotation assembly is disposed on the connecting block (13).

7. The suction pipe welding fixture according to claim 6, characterized in that: The upper positioning and rotating assembly includes an upper bearing seat (14), a guide rod (15), and an upper pressure member (16). The upper bearing seat (14) is fixedly mounted on the connecting block (13). The guide rod (15) extends longitudinally and is rotatably mounted on the upper bearing seat (14). The upper pressure member (16) is connected to the guide rod (15) and is positioned and engaged with the upper end of the suction pipe (3).

8. The suction pipe welding fixture according to claim 7, characterized in that: The upper pressing member (16) and the lower positioning member (8) are positioned opposite each other vertically.

9. The suction pipe welding fixture according to claim 7, characterized in that: The upper pressure member (16) is provided with an upper exhaust guide sleeve (17), the upper exhaust guide sleeve (17) is provided with an upper positioning part (18) and an upper exhaust hole, the upper exhaust guide sleeve (17) is positioned and cooperated with the upper end of the air intake pipe (3) through the upper positioning part (18), and the upper exhaust guide sleeve (17) is connected to the inside of the air intake pipe (3) through the upper exhaust hole.

10. The suction pipe welding fixture according to claim 2, characterized in that: The lower bearing housing (6) is provided with a groove for storing cooling liquid.

Citation Information

Patent Citations

  • Copper-iron combined seamless air suction pipe

    CN213560661U