Deburring machine for electromagnetic valve body

Abstract

The utility model discloses a deburring machine for an electromagnetic valve body. The deburring machine comprises a machine table, a feeding mechanism, a clamping and feeding mechanism, an angle adjusting mechanism, a brushing and milling mechanism and a discharging mechanism, wherein the feeding mechanism, the clamping and feeding mechanism, the angle adjusting mechanism and the brushing and milling mechanism are arranged on the machine table; the clamping and feeding mechanism is used for clamping and moving the electromagnetic valve body; the feeding mechanism is located on the feeding side of the clamping and feeding mechanism on the machine table and used for feeding the products into the clamping and feeding mechanism one by one. The angle adjusting mechanism is used for adjusting the angle of the electromagnetic valve body to a brushing and milling angle; the brushing and milling mechanism is used for brushing, milling and deburring the electromagnetic valve bodies on the material carrying seat; the discharging mechanism is located on the discharging side of the clamping and feeding mechanism on the machine table and used for discharging the products. According to the electromagnetic valve body deburring machine, automatic operation of electromagnetic valve body deburring is achieved, the production efficiency is greatly improved, the labor intensity of manual operation is reduced, and the quality and consistency of products are improved through accurate cooperation of the angle adjusting mechanism and the brushing and milling mechanism.

Description

TECHNICAL FIELD

[0001] The utility model relates to deburring machine technical field more specifically relates to a kind of electromagnetic valve body deburring machine. BACKGROUND

[0002] Electromagnetic valve body is in manufacturing process, due to the limitation of processing technology, often burr is generated on valve body surface or inside. These burrs not only affect the appearance quality of electromagnetic valve, but also can cause electromagnetic valve to appear in the working process Stuck, leakage and other problems, seriously affect its performance and life. Traditional deburring method mainly relies on manual operation, not only inefficient, and deburring effect is unstable, it is difficult to meet the needs of large-scale production. Therefore, develop a kind of high degree of automation, deburring effect good electromagnetic valve body deburring machine. SUMMARY

[0003] In view of the deficiencies of prior art, the utility model provides a kind of electromagnetic valve body deburring machine, the electromagnetic valve body deburring machine realizes the automation operation of electromagnetic valve body deburring, greatly improves production efficiency, reduces the labor intensity of manual operation, and the accurate cooperation of angle adjusting mechanism and brush milling mechanism, ensure that electromagnetic valve body surface burr is completely removed, improve the quality and consistency of product.

[0004] To achieve the above object, the utility model provides the following technical scheme:

[0005] A kind of electromagnetic valve body deburring machine, comprising:

[0006] Machine table, feeding mechanism, clamping feeding mechanism, angle adjusting mechanism, brush milling mechanism and discharging mechanism are set on machine table;

[0007] Clamping feeding mechanism, it includes horizontal movement module, load carrier seat and clamping assembly, the horizontal movement module is installed on machine table, the load carrier seat is installed on the moving end of horizontal movement module, and load carrier seat is provided with a plurality of load grooves, the clamping assembly is installed on load carrier seat, for clamping electromagnetic valve body in load groove;

[0008] Feeding mechanism, it is located at the feeding side of clamping feeding mechanism on machine table, for sending product one by one into a plurality of load grooves on load carrier seat;

[0009] Angle adjusting mechanism, it includes adjusting fixed frame, angle detection sensor, adjusting mechanism, the adjusting fixed frame is installed on machine table, the angle detection sensor is installed on adjusting fixed frame, the adjusting mechanism includes adjusting lifting module, adjusting rotary motor and profiling adjusting head, the adjusting lifting module is installed on machine table, the adjusting rotary motor is installed on the lifting end of adjusting lifting module, the profiling adjusting head is installed on the main shaft of adjusting rotary motor;

[0010] The brush milling mechanism is used for burr brushing and deburring on the electromagnetic valve body on the carrier seat.

[0011] The blanking mechanism is located at the blanking side of the clamping feeding mechanism on the machine table and is used for blanking the product.

[0012] Further, the feeding mechanism comprises a straight vibration feeder, and a material distributing assembly, the straight vibration feeder is provided with a material receiving groove at a feeding end thereof, the two ends adjacent to the straight vibration feeder are respectively provided with a material pushing opening and a material discharging opening, the material distributing assembly comprises a material distributing cylinder, the material distributing cylinder is located at the material pushing opening of the material receiving groove, and the material distributing cylinder is horizontally arranged, and a piston rod of the material distributing cylinder is connected with a material pushing block capable of extending into the material receiving groove.

[0013] Further, a material detecting sensor is arranged above the material receiving groove.

[0014] Further, the brush milling mechanism comprises a longitudinal movement module, a brush milling motor and a steel wire brush, the longitudinal movement module is installed on the machine table, the brush milling motor is installed on a movement end of the longitudinal movement module, and the steel wire brush is installed on a main shaft of the brush milling motor.

[0015] Further, a dust cover is arranged at the brush milling mechanism, an oil mist purifier is arranged at the top of the dust cover, a waste hopper is arranged below the brush milling mechanism, and an entrance and an exit are arranged at the two sides of the dust cover respectively, and a shielding belt is arranged at the entrance and the exit.

[0016] Further, the clamping assembly comprises a clamping fixing frame, a pressing plate and a clamping cylinder, the clamping fixing frame is installed on the carrier seat, the clamping cylinder is vertically arranged and installed on the clamping fixing frame, and the pressing plate is located above the carrier grooves on the carrier seat and is connected with a piston rod of the clamping cylinder.

[0017] Further, two guide columns are arranged at the two sides of the bottom of the clamping fixing frame respectively, sliding holes are arranged at the two ends of the pressing plate respectively, sliding sleeves are arranged in the sliding holes, and the sliding sleeves are sleeved on the guide columns.

[0018] Further, the blanking mechanism comprises a blanking frame, a blanking lifting cylinder, a blanking rotating cylinder, a blanking seat and a blanking clamping assembly, the blanking frame is installed on the machine table, the blanking lifting cylinder is installed on the blanking frame, the blanking rotating cylinder is installed on a piston rod of the blanking lifting cylinder, the blanking seat is installed on a rotating end of the blanking rotating cylinder, and the blanking clamping assembly is installed on the blanking seat.

[0019] Further, the blanking clamping assembly comprises a clamping cylinder and a profiling clamping jaw installed on a clamping end of the clamping cylinder.

[0020] Compared with the prior art, the brush milling mechanism has the beneficial effects that:

[0021] 1. High efficiency and automation: The device realizes the automatic operation of deburring the electromagnetic valve body, greatly improves the production efficiency, and reduces the labor intensity of manual operation.

[0022] 2. Good deburring effect: Through the precise cooperation of the angle adjusting mechanism and the brush milling mechanism, it is ensured that the burrs on the surface of the electromagnetic valve body are completely removed, and the quality and consistency of the product are improved.

[0023] 3. Environmental protection and safety: The device is equipped with a dust cover and an oil mist purifier, which effectively prevents dust and oil mist from spreading, protects the working environment, and meets the environmental protection requirements.

[0024] 4. Simple operation: The device adopts modular design, each mechanism operates independently, easy to maintain and replace, reduces the maintenance cost of the device. BRIEF DESCRIPTION OF DRAWINGS

[0025] In order to more clearly illustrate the technical scheme in the embodiments of the present application, the drawings needed in the embodiment description will be briefly introduced. Obviously, the drawings in the following description are only some embodiments of the present application, and for those skilled in the art, other drawings can be obtained without creative labor on the basis of these drawings, wherein:

[0026] Figure 1 It is a structure diagram of an electromagnetic valve body deburring machine Figure One ;

[0027] Figure 2 It is a structure diagram of an electromagnetic valve body deburring machine Figure Two ;

[0028] Figure 3 It is a structure diagram of an electromagnetic valve body deburring machine Figure Three ;

[0029] Figure 4 It is an enlarged view of A in Figure 3 ;

[0030] Figure 5 It is a structure diagram of a clamping and feeding mechanism

[0031] Figure 6 It is an enlarged view of B in Figure 5 ;

[0032] Figure 7 It is a structure diagram of an electromagnetic valve body deburring machine Figure Four ;

[0033] Figure 8 It is a structure diagram of an electromagnetic valve body deburring machine Figure Five ;

[0034] Figure 9 For Figure 8 Enlarged view at C.

[0035] In the figure, marked: 1, machine table; 2, feeding mechanism; 201, straight vibration feeder; 202, distribution cylinder; 203, pushing block; 204, waiting tank; 205, material detection sensor; 3, brush milling mechanism; 301, longitudinal moving module; 302, brush milling motor; 303, steel wire brush; 4, angle adjusting mechanism; 401, adjusting lifting module; 402, adjusting rotary motor; 403, profiling adjusting head; 404, adjusting fixed frame; 5, clamping feeding mechanism; 501, transverse moving module; 502, material carrying seat; 503, clamping assembly; 5031, clamping cylinder; 5032, pressing plate; 5033, guide column; 5034, sliding sleeve; 5035, clamping fixed frame; 6, discharging mechanism; 7, dust cover; 8, oil mist purifier; 9, waste hopper. DETAILED DESCRIPTION

[0036] In the description of the present application, it should be explained that for the terms of direction, such as the terms of "center", "transverse (X)", "longitudinal (Y)", "vertical (Z)", "length", "width", "thickness", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", "clockwise", "counterclockwise", etc. indicate the orientation and positional relationship based on the orientation or positional relationship shown in the drawings, which is only for the convenience of describing the present application and simplifying the description, and does not indicate or imply that the device or element indicated must have a specific orientation, be constructed and operated in a specific orientation, and cannot be understood as limiting the specific protection scope of the present application.

[0037] In addition, the terms "first" and "second" are only for the purpose of description, and cannot be understood as indicating or implying relative importance or implicitly indicating the number of technical features. Therefore, the "first" and "second" features defined can explicitly or implicitly include one or more features, and in the description of the present application, the meaning of "several" is two or more, unless otherwise explicitly specified.

[0038] An electromagnetic valve body deburring machine, as shown in the figure, comprising: Figures 1-9

[0039] The machine table 1, the feeding mechanism 2, the clamping feeding mechanism 5, the angle adjusting mechanism 4, the brush milling mechanism 3 and the discharging mechanism 6 are arranged on the machine table 1;

[0040] ​The clamping feeding mechanism 5 comprises a transverse moving module 501, a carrier seat 502 and a clamping assembly 503. The transverse moving module 501 is installed on the machine table 1. The carrier seat 502 is installed on the moving end of the transverse moving module 501, and a plurality of carrier grooves are arranged on the carrier seat 502. The clamping assembly 503 is installed on the carrier seat 502 and is used for clamping the solenoid valve body in the carrier groove.

[0041] The feeding mechanism 2 is arranged on the machine table 1 at the feeding side of the clamping feeding mechanism 5 and is used for feeding the products into the plurality of carrier grooves on the carrier seat 502 one by one.

[0042] The angle adjusting mechanism 4 comprises an adjusting fixed frame 404, an angle detection sensor and an adjusting mechanism. The adjusting fixed frame 404 is installed on the machine table 1. The angle detection sensor is installed on the adjusting fixed frame 404. The adjusting mechanism comprises an adjusting lifting module 401, an adjusting rotary motor 402 and a profiling adjusting head 403. The adjusting lifting module 401 is installed on the machine table 1. The adjusting rotary motor 402 is installed on the lifting end of the adjusting lifting module 401. The profiling adjusting head 403 is installed on the spindle of the adjusting rotary motor 402.

[0043] The brush milling mechanism 3 is used for brush milling and deburring the solenoid valve body on the carrier seat 502.

[0044] The discharging mechanism 6 is arranged on the machine table 1 at the discharging side of the clamping feeding mechanism 5 and is used for discharging the products.

[0045] Preferably, the feeding mechanism 2 comprises a straight-vibration feeder 201 and a feeding assembly. The straight-vibration feeder 201 is provided with a waiting groove 204 at the feeding end. The waiting groove 204 is provided with a pushing port and a discharging port at two ends adjacent to the straight-vibration feeder 201. The feeding assembly comprises a feeding cylinder 202. The feeding cylinder 202 is arranged at the pushing port of the waiting groove 204. The feeding cylinder 202 is horizontally arranged. The piston rod of the feeding cylinder 202 is connected with a pushing block 203. The pushing block 203 can extend into the waiting groove 204.

[0046] Preferably, the upper side of the waiting groove 204 is provided with a material detection sensor 205. The material detection sensor 205 can adopt an infrared sensor. When the solenoid valve body is transmitted into the waiting groove 204, the infrared sensor detects the solenoid valve body, so as to transmit a signal to the control system. The control system drives the feeding cylinder 202 to act, and the solenoid valve body is pushed out to the carrier groove of the carrier seat 502.

[0047] Preferably, the angle detection sensor can be two infrared sensors, which detect whether the solenoid valve body is at the brushing angle through two points. If it is at the brushing angle, the two infrared sensors will not detect a signal, and the infrared detection light will not be blocked.

[0048] Preferably, the brush milling mechanism 3 includes a longitudinal movement module 301, a brush milling motor 302, and a wire brush 303. The longitudinal movement module 301 is mounted on the machine base 1, the brush milling motor 302 is mounted on the moving end of the longitudinal movement module 301, and the wire brush 303 is mounted on the main shaft of the brush milling motor 302.

[0049] Preferably, a dust cover 7 is provided at the brush milling mechanism 3, an oil mist purifier 8 is provided on the top of the dust cover 7, a waste hopper 9 is provided below the brush milling mechanism 3, and inlets and outlets are provided on both sides of the dust cover 7, with shielding strips provided at the inlets and outlets.

[0050] Preferably, the clamping assembly 503 includes a clamping fixing frame 5035, a pressure plate 5032, and a clamping cylinder 5031. The clamping fixing frame 5035 is mounted on the material carrier 502, the clamping cylinder 5031 is arranged vertically and mounted on the clamping fixing frame 5035, and the pressure plate 5032 is located above several material slots on the material carrier 502 and is connected to the piston rod of the clamping cylinder 5031.

[0051] Preferably, the clamping and fixing frame 5035 has two guide posts 5033 on both sides of its bottom, and the pressure plate 5032 has sliding holes at both ends. A sliding sleeve 5034 is provided in the sliding hole and is fitted onto the guide post 5033.

[0052] Preferably, the unloading mechanism 6 includes an unloading frame, an unloading lifting cylinder, an unloading rotating cylinder, an unloading seat, and an unloading clamping assembly. The unloading frame is mounted on the machine base 1, the unloading lifting cylinder is mounted on the unloading frame, the unloading rotating cylinder is mounted on the piston rod of the unloading lifting cylinder, the unloading seat is mounted on the rotating end of the unloading rotating cylinder, and the unloading clamping assembly is mounted on the unloading seat.

[0053] Preferably, the unloading clamping assembly includes a clamping cylinder and a contoured gripper mounted on the clamping end of the clamping cylinder.

[0054] Work process:

[0055] Feeding process: After being processed by the previous production line, the solenoid valve body is conveyed to the direct vibration feeder 201 of the feeding mechanism 2. The direct vibration feeder 201 then conveys the solenoid valve body to the waiting trough 204. The material detection sensor 205 then drives the distributing cylinder 202 to push the pusher block 203 to push the solenoid valve body into the loading trough of the loading seat 502. The solenoid valve bodies are pushed in one by one until all the loading troughs on the loading seat 502 are filled with solenoid valve bodies.

[0056] Angle adjustment process: After the solenoid valve body is loaded, the transverse module 501 moves the material carrier 502 to the angle adjustment mechanism 4. Then, the angle of the solenoid valve body is detected by the angle detection sensor. When the detection light of the two infrared sensors is blocked, it means that the solenoid valve body is not at the brushing angle. At this time, the lifting module 401 is adjusted to rise, so that the contour adjustment head 403 contacts the solenoid valve body. Then, the rotary motor 402 is adjusted to drive the contour adjustment head 403 to rotate, and the angle of the solenoid valve body is adjusted. When the detection light of the two infrared sensors is not blocked, it means that the angle adjustment is completed, and the next solenoid valve body can be adjusted or the brushing process can be entered.

[0057] Clamping and feeding process: The clamping and feeding mechanism 5 moves the carrier seat 502 to the brushing and milling station through the transverse module 501. The clamping component 503 fixes the solenoid valve body in the loading groove through the clamping cylinder 5031 and the pressure plate 5032 to ensure that it will not move during the brushing and milling process. During the angle adjustment process and the unloading process, the clamping cylinder 5031 will loosen the clamping on the solenoid valve body in order to realize the angle adjustment and unloading.

[0058] Milling process: After the clamping and feeding mechanism 5 moves the solenoid valve body to the milling mechanism 3, the milling mechanism 3 moves the wire brush 303 to the milling surface of the solenoid valve body through the longitudinal transfer module 301. The milling motor 302 drives the wire brush 303 to rotate at high speed to remove burrs from the surface of the solenoid valve body. During the milling process, the dust cover 7 and the oil mist purifier 8 effectively prevent the spread of dust and oil mist. The waste hopper 9 collects the waste generated by milling.

[0059] Material unloading process: After the solenoid valve body is finished with brushing and milling, it is transported to the unloading end. The unloading lifting cylinder and the unloading rotating cylinder are used to position the unloading clamping assembly below several solenoid valve bodies. Then, several clamping cylinders are activated to drive several contour grippers to grab the solenoid valve bodies. Finally, the unloading lifting cylinder and the unloading rotating cylinder are used to remove the brushed and milled solenoid valve bodies from the loading tank and place them into the material tray, thus completing the unloading process.

[0060] advantage:

[0061] 1. High efficiency and automation: This equipment realizes the automated operation of deburring the solenoid valve body, which greatly improves production efficiency and reduces the labor intensity of manual operation.

[0062] 2. Excellent deburring effect: The precise coordination of the angle adjustment mechanism 4 and the milling mechanism 3 ensures that burrs on the surface of the solenoid valve body are completely removed, improving product quality and consistency.

[0063] 3. Environmental protection and safety: The equipment is equipped with a dust cover 7 and an oil mist purifier 8, which effectively prevents the spread of dust and oil mist, protects the working environment, and meets environmental protection requirements.

[0064] 4. Easy to operate: The equipment adopts a modular design, with each mechanism operating independently, which facilitates maintenance and replacement and reduces the maintenance cost of the equipment.

[0065] The above description is only a preferred embodiment of the present utility model. The protection scope of the present utility model is not limited to the above embodiments. All technical solutions that fall within the scope of the present utility model are protected by the present utility model.

Claims

1. A deburring machine for electromagnetic valve bodies, characterized in that, include: The machine base, the feeding mechanism, the clamping and feeding mechanism, the angle adjustment mechanism, the brushing and milling mechanism and the unloading mechanism are set on the machine base; The clamping and feeding mechanism includes a transverse module, a material carrier, and a clamping assembly. The transverse module is mounted on the machine base, the material carrier is mounted on the moving end of the transverse module, and the material carrier is provided with several material slots. The clamping assembly is mounted on the material carrier and is used to clamp the solenoid valve body in the material slots. The feeding mechanism is located on the feeding side of the clamping and feeding mechanism on the machine platform, and is used to feed the products one by one into several material slots on the material carrier. An angle adjustment mechanism includes an adjustment fixing frame, an angle detection sensor, and an adjustment mechanism. The adjustment fixing frame is mounted on a machine base, and the angle detection sensor is mounted on the adjustment fixing frame. The adjustment mechanism includes an adjustment lifting module, an adjustment rotary motor, and a contouring adjustment head. The adjustment lifting module is mounted on the machine base, the adjustment rotary motor is mounted on the lifting end of the adjustment lifting module, and the contouring adjustment head is mounted on the main shaft of the adjustment rotary motor. The brushing and milling mechanism is used to brush and mill the solenoid valve body on the material carrier to remove burrs; The unloading mechanism is located on the unloading side of the clamping and feeding mechanism on the machine platform and is used to unload the product.

2. The deburring machine for an electromagnetic valve body according to claim 1, characterized in that: The feeding mechanism includes a linear vibrating feeder and a material distribution component. The linear vibrating feeder has a waiting trough at its feeding end. The two ends of the waiting trough adjacent to the linear vibrating feeder are respectively provided with a push port and a discharge port. The material distribution component includes a material distribution cylinder. The material distribution cylinder is located at the push port of the waiting trough and is horizontally arranged. The piston rod of the material distribution cylinder is connected to a push block, which can extend into the waiting trough.

3. The deburring machine for an electromagnetic valve body according to claim 2, characterized in that: A material detection sensor is installed above the material waiting tank.

4. The deburring machine for an electromagnetic valve body according to claim 1, characterized in that: The brush milling mechanism includes a longitudinal traverse module, a brush milling motor, and a wire brush. The longitudinal traverse module is mounted on the machine base, the brush milling motor is mounted on the moving end of the longitudinal traverse module, and the wire brush is mounted on the main shaft of the brush milling motor.

5. A deburring machine for an electromagnetic valve body according to claim 4, characterized in that: A dust cover is provided at the brushing and milling mechanism, an oil mist purifier is provided on the top of the dust cover, a waste hopper is provided below the brushing and milling mechanism, and inlets and outlets are provided on both sides of the dust cover, with shielding strips provided at the inlets and outlets.

6. A deburring machine for an electromagnetic valve body according to claim 1, characterized in that: The clamping assembly includes a clamping frame, a pressure plate, and a clamping cylinder. The clamping frame is mounted on the material carrier, the clamping cylinder is arranged vertically and mounted on the clamping frame, and the pressure plate is located above several material slots on the material carrier and is connected to the piston rod of the clamping cylinder.

7. A deburring machine for an electromagnetic valve body according to claim 6, characterized in that: Two guide posts are respectively provided on both sides of the bottom of the clamping and fixing frame, and sliding holes are respectively provided at both ends of the pressure plate. Sliding sleeves are provided in the sliding holes and are fitted onto the guide posts.

8. A deburring machine for an electromagnetic valve body according to claim 1, characterized in that: The unloading mechanism includes an unloading frame, an unloading lifting cylinder, an unloading rotating cylinder, an unloading seat, and an unloading clamping assembly. The unloading frame is mounted on the machine base, the unloading lifting cylinder is mounted on the unloading frame, the unloading rotating cylinder is mounted on the piston rod of the unloading lifting cylinder, the unloading seat is mounted on the rotating end of the unloading rotating cylinder, and the unloading clamping assembly is mounted on the unloading seat.

9. A deburring machine for an electromagnetic valve body according to claim 8, characterized in that: The unloading clamping assembly includes a clamping cylinder and a contoured gripper mounted on the clamping end of the clamping cylinder.

Images